CN2665371Y - Energy conserving engine cooling apparatus - Google Patents

Energy conserving engine cooling apparatus Download PDF

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Publication number
CN2665371Y
CN2665371Y CN 03270005 CN03270005U CN2665371Y CN 2665371 Y CN2665371 Y CN 2665371Y CN 03270005 CN03270005 CN 03270005 CN 03270005 U CN03270005 U CN 03270005U CN 2665371 Y CN2665371 Y CN 2665371Y
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CN
China
Prior art keywords
friction disk
relay
belt pulley
contact
fan
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Expired - Fee Related
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CN 03270005
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Chinese (zh)
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王占秋
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Individual
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Individual
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Abstract

Disclosed is an energy-saving engine cooling device, which belongs to the engine technology, aiming at solving the automatic control problem of the cooling device. The technical proposal is that the utility model comprises a water pump, a cooling fan, an engine water jacket, a radiator and a temperature saving device. After improvement, a friction disc, a connecting steel piece, an electromagnet coil and a relay are added between the belt pulley of the cooling fan and the fan shaft, wherein, the friction disc is fixed on the rear end of the fan shaft through the connecting steel piece; the disc surface of the friction disc is axially vertical to the fan shaft; the disc surface of the friction disc is on the rear end surface of the belt pulley; the electromagnet coil is arranged in the pulley shell of the belt pulley, which serially connects the normally opened contact of the relay, and then is connected with the power supply; the control coil of the relay is serially connected with the contact of the temperature saving device and is then connected with the power supply; the temperature saving device is arranged on the water jacket. The utility model can make automatic adjustment to the cooling capacity according to the heat changes of the engine, thus avoiding the shortcoming that a large amount of energy for cooling is consumed even in low temperature; the utility model has the advantages of low fuel consumption, high efficiency and small pollution.

Description

A kind of energy-saving engine cooling apparatus
Technical field
The utility model relates to a kind of improved engine-cooling system, belongs to technical field of engines.
Background technique
The effect of engine cooling system is that the high temperature parts to motor suitably cool off, and to guarantee to start the function proper functioning, the forced cyclic type water-cooled is adopted in cooling.A forced cyclic type constituent is made up of water pump, cooling fan, water jacket, radiator and thermostat, make cooling water carry out large and small pump circulation by water pump, the function of cooling fan is to improve the air velocity and the flow of the radiator of flowing through, to strengthen the heat dissipation potential of radiator.The water tank cooling fan generally has two kinds of kinds of drive, and the one, directly drive by belt pulley, vee belt by the motor of vehicle, another kind is to have increased silicon oil clutch to carry out transmission.The former shortcoming is, the water temperature height of motor no matter, and cooling fan rotating, causes engine warms slow all the time, and particularly in the winter time, motor is running at low temperatures often.And in the use of silicon oil clutch, cooling fan also remains all the time and to rotate, and its using effect is not satisfactory, cause often running at low temperatures of motor.In theory, the water tank water temperature of motor proper functioning should be at 80-90 ℃, if engine water temperature drops to 50 ℃, engine consumption will increase by 27%, and cause power decline, incomplete combustion, exhaust emissions to exceed standard or bad result such as booster engine wearing and tearing.In order to overcome the excessive shortcoming of water tank cooling fan cooling, the driver often adopts the way that adds shield in the water tank front, and this method is too simple and crude, also is difficult to control, is not the good method of dealing with problems.In addition, the big or small pump circulation of constituent is to rely on thermostat control, yet, because thermostat is controlled not tight cause usually, in the time should carrying out short circle, but still there is major cycle, thereby causes the increase of oil consumption.Therefore, how solving the problem that engine water-cooling system for water exists, is a very problem of reality.
Summary of the invention
The utility model is used for solving the problem that above-mentioned cooling system exists and a kind of energy-saving engine cooling apparatus is provided.
The technological scheme that solves the problems of the technologies described above is:
A kind of energy-saving engine cooling apparatus, it comprises water pump, cooling fan, engine water jacket, radiator and thermostat, wherein, water pump, radiator, engine water is applied mechanically pipeline and is connected into big or small pump circulation path, cooling fan is installed between radiator and the engine water jacket, after the improvement, it between the belt pulley of cooling fan and the fan shaft belt pulley bearing, and add friction disk, connect steel disc, electromagnet coil, relay J 1 and thermostat WJ, described friction disk is by connecting the rear end that steel disc is fixed on the cooling fan axle, the friction disk card is axial vertical with the cooling fan axle, the friction disk card leans against on the ear end face of belt pulley, be provided with the gap between the two, electromagnet coil is installed in the belt pulley hub, it is connected to power supply after being connected in series relay normally open contact J1-1, is connected to power supply behind the control coil serial connection thermostat WJ contact of relay, and thermostat WJ is loaded on the water jacket.
Above-mentioned energy-saving engine cooling apparatus, described cooling fan is provided with the friction disk spindle nose, the friction disk spindle nose is sleeved on the cooling fan shaft rear end, with the cooling fan axle is that key is connected, described friction disk is a ring, and an end that connects steel disc is fixed on the friction disk annulus, and the other end is fixed on the friction disk spindle nose, described connection steel disc is at least three, along the friction disk circumference uniform distribution.
Above-mentioned energy-saving engine cooling apparatus, cooling water only leads to the problem of short circle when being lower than 80 ℃ for solution, add valve 27, operating device, and the control circuit of operating device, described valve 27 is serially connected in the major cycle loop, the handle 33 of valve 27 links to each other with operating device, described operating device is by drive motor M, connecting rod 30, lever 31 and connecting rod 32 are formed, drive motor adopts Wiper motor, connecting rod 30 1 ends contact with cam on being fixed in drive motor M output shaft, the other end and lever 31 are hinged, the latter's the other end and connecting rod 32 are hinged, the other end of connecting rod 32 and handle 33 are fixing, the control circuit of operating device is by 555 time base circuit chip T, relay J 2, J3 forms, after the RC delay circuit that the control coil of relay J 2 and resistance R 1 and capacitor C 1 constitute is connected in series, connect with a changeover contact J1-2 of relay J 1 again, be connected across the two ends of power supply behind the RC delay circuit that contact J2-1 serial connection is made of resistance R 2 and capacitor C 2 again, its serial connection point connects 2 pin of 555 time base circuit chip T, 3 pin of 555 time base circuit chip T are succeeded the control coil of electrical equipment J3, with contact J3-1 and connect, then be connected in series with drive motor M again behind the other end of the changeover contact J1-2 serial connection auxiliary contact FJ.
The engine cooling apparatus that provides according to the utility model, after reaching setting value, water temperature connects electromagnet coil, attract to connect steel disc and drive friction disk and be close to the belt pulley end face, friction disk drives cooling fan and rotates, and has realized that thus cooling fan opens automatically according to water temperature and stop operating; Meanwhile, the big or small pump circulation of constituent also is subjected to its control, if be lower than setting value, short circle is only arranged, if be higher than setting value, then valve 27 is opened, and major cycle is open-minded, and the cooling ability is improved.Because cooling is to regulate automatically with the variation of motor heating value, thereby has avoided when low temperature, still consumes big energy and be used for cooling, thereby cause the increase of oil consumption.Simple in structure, the reliable operation of the utility model can play the effect of saving oil plant, raising the efficiency, reducing to pollute to large and medium bus, lorry.
Description of drawings
Fig. 1 is the structural representation of cooling fan in the utility model;
Fig. 2 is a constituent size pump circulation path schematic representation;
Fig. 3 is the operating device schematic representation of valve 27;
Fig. 4 is the control section electrical schematic diagram.
Embodiment
Each parts of the utility model label in the drawings is as follows:
Friction disk spindle nose locking nut 1, friction disk spindle nose pad 2 connects steel disc 3, friction disk 4, belt pulley bearing jump ring 5, belt pulley bearing 6, belt pulley 7, electromagnet coil 8, electromagnet coil jump ring 9, support 10, cooling fan bearing 11,14, cooling fan axle 12, oil nozzle 13, gland bolt 15, bearing gland 16, cooling fan spindle nose connecting key 17, fans connecting bolt 18, fan spindle nose 19, fans 20, fan shaft headrest sheet 21, fan spindle nose locking nut 22, friction disk spindle nose connecting key 23 connects steel disc rivet 24, friction disk spindle nose 25, fans attaching nut 26, valve 27, connecting rod 30,32, Returnning spring 29, lever 31, operating grip 33, engine water jacket 34, radiator 35, water pump 36, electromagnet coil L, thermostat WJ, (select automobile direct current Wiper motor for use, it carries retarder to drive motor M, cam and auxiliary contact FJ).
As we can see from the figure, the main structure of cooling fan is support 10, fans 20, fan shaft 12, belt pulley 7, friction disk 4 in the utility model.Fan shaft 12 is installed on the support 10 by fan spindle bearing 11,14, and fans 20 is installed on the fan spindle nose 19, is that belt pulley bearing 6 is connected between belt pulley 7 and the fan shaft 12.Friction disk 4 is fixed on the friction disk spindle nose 25 by connecting steel disc 3, connect steel disc 3 and be at least three, along friction disk 4 circumference uniform distributions, and between the friction disk 4, friction disk spindle nose 25 with rivet 24 riveted joints.Friction disk spindle nose 25 is sleeved on fan shaft 12 rear ends, connects with key 23 between the two.Friction disk 4 is a ring, and its card is axial vertical with fan shaft 12; Friction disk 4 cards lean against on the ear end face of belt pulley 7, leave the gap between the two.Electromagnet coil L is installed in the hub of belt pulley 7, and electromagnet coil L is electrically connected with relay J 1, thermostat WJ.Fan pulley is by the motor driven rotary.
Working procedure below in conjunction with Fig. 2,4 explanation cooling fans.The WJ of thermostat shown in the figure is installed in (or other position of constituent) on the motor, makes it experience the water temperature height.When water temperature is lower than 80 ℃, not conducting of thermostat WJ, electromagnet coil L does not have electric current to pass through, this moment is owing to have a very little gap between the ear end face of friction disk 4 and belt pulley 7, friction disk 4 does not contact with belt pulley 7, so belt pulley 7 is with the race of engine, and cooling fan does not rotate.When water temperature rises to 80 ℃, thermostat WJ connects, relay J 1 adhesive, electromagnet coil L energising produces magnetic force, because friction disk 4 connects by being connected steel disc 3 with friction disk spindle nose 25, connects steel disc 3 and has good elasticity, therefore when friction disk 4 when being connected steel disc 3 and being subjected to the attraction of electromagnetic force, they will be close to electromagnet coil L, promptly is close to the end face of belt pulley 7, rotates thereupon.As previously mentioned, friction disk 4, friction disk spindle nose 25, fan shaft 12, fans 20 connect successively, rotate with belt pulley 7 so work as friction disk 4, and fan shaft 12 promptly drives fans and rotates.When water temperature was reduced to below 80 ℃, thermostat WJ disconnected, electromagnet coil L outage, and electromagnetic force disappears, and friction disk 4 breaks away under the elastic force that connects steel disc 3 and the contacting of belt pulley 7 end faces, and recovers the home position, and belt pulley 7 continues to dally, and fan stops operating.
Control procedure to big or small pump circulation path b, a is as follows:
When the motor car engine temperature is lower than 80 when spending, auxiliary contact FJ makes motor M run to initial position, be that motor M institute strap cam (or crank) makes progress, connecting rod 30 drives lever 31, connecting rod 32, operating grip 33 motions under Returnning spring 29 effects, make switch 27 be in closed condition, cut off the major cycle path b of cooling liquid, only have short circle path a to connect, to reduce the heat radiation of motor.When water temperature is higher than 80 when spending, thermostat WJ closure, relay J 1 adhesive, the control coil of the changeover contact J1-2 of power supply by relay J 1, relay J 2 when capacitor C1 charge, just disconnection after the relay J 2 moment adhesive, capacitor C2 is charged to supply voltage, the output end signal conversion of 555 time base circuit chips, relay J 3 adhesives, the current supply circuit of the J3-1 contacting motor M of relay J 3, motor rotates; Simultaneously, capacitor C2 discharges by resistance R 2, when capacitor C2 discharges into 1/3rd supply voltages, and relay J 3 dead electricity, motor stall.Cam driven connecting rod 30 motions on the motor output shaft are opened valve 27, and cooling liquid inflow radiator 35 dispels the heat, and reaches the purpose of major cycle heat radiation; When the water temperature of motor rejects heat to 80 degree when following, thermostat WJ disconnects, relay J 1 outage, power supply makes motor rotation to initial position by conversion normally-closed contact, the auxiliary contact FJ of relay J 1, and promptly cam makes progress, and connecting rod 30 is in free state, Returnning spring 29 is closed valve 27, cut off the major cycle path b of engine coolant, reduce the heat radiation of motor, temperature is remained at about 80 degree.
The numerical value of regulating resistance R, capacitor C is the length of can regulate delay time.
Valve in the utility model adopts ceramic core stop valve or gate valve, and its operating grip also can adopt other relay, solenoid valve or electronic switch control.

Claims (3)

1. energy-saving engine cooling apparatus, it comprises water pump [36], cooling fan, engine water jacket [34], radiator [35] and thermostat [WJ], wherein, water pump, radiator, engine water is applied mechanically pipeline and is connected into big or small pump circulation path, cooling fan is installed between radiator and the engine water jacket, it is characterized in that, be provided with belt pulley bearing [6] between belt pulley of described cooling fan [7] and the fan shaft [12], and add friction disk [4], connect steel disc [3], electromagnet coil [L] and relay [J1], wherein, friction disk [4] is through connecting the rear end that steel disc [3] is fixed on fan shaft [12], its card is axial vertical with fan shaft [12], the card of friction disk [4] is positioned on the ear end face of belt pulley [7], leave the gap between the two, electromagnet coil [L] is installed in the hub of belt pulley [7], is connected to power supply behind its serial connection relay normally open contact [J1-1], be connected to power supply behind control coil serial connection thermostat [WJ] contact of relay, thermostat [WJ] is loaded on the water jacket [34].
2. energy-saving engine cooling apparatus according to claim 1, it is characterized in that: described cooling fan is provided with friction disk spindle nose [25], friction disk spindle nose [25] is sleeved on the rear end of fan shaft [12], be connected for key with fan shaft [12], described friction disk [4] is a ring, and an end that connects steel disc [3] is fixed on friction disk [4] annulus, and the other end is fixed on the friction disk spindle nose [25], described connection steel disc [3] is at least three, along friction disk [4] circumference uniform distribution.
3. energy-saving engine cooling apparatus according to claim 1 and 2, it is characterized in that: in the pump circulation path, add valve [27], operating device, and the control circuit of operating device, described valve [27] is serially connected in the major cycle loop, the handle [33] of valve [27] links to each other with operating device, described operating device is by drive motor [M], connecting rod [30], lever [31] and connecting rod [32] are formed, drive motor adopts Wiper motor, connecting rod [30] one ends contact with cam on being fixed in drive motor [M] output shaft, the other end and lever [31] are hinged, the latter's the other end and connecting rod [32] are hinged, the other end of connecting rod [32] and handle [33] are fixing, the control circuit of operating device is by 555 time base circuit chips [T], relay [J2], [J3] forms, the control coil of relay [J2] is with after the RC delay circuit that is made of resistance [R1] and electric capacity [C1] is connected in series, connect with a changeover contact [J1-2] of relay [J1] again, be connected across the two ends of power supply behind the RC delay circuit of contact [J2-1] serial connection by resistance [R2] and electric capacity [C2] formation, its serial connection point connects 2 pin of 555 time base circuit chips [T], 3 pin of 555 time base circuit chips [T] are succeeded the control coil of electrical equipment [J3], the other end serial connection auxiliary contact [FJ] back of changeover contact [J1-2] and contact [J3-1] also connect, and then are connected in series with drive motor [M] again.
CN 03270005 2003-09-30 2003-09-30 Energy conserving engine cooling apparatus Expired - Fee Related CN2665371Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 03270005 CN2665371Y (en) 2003-09-30 2003-09-30 Energy conserving engine cooling apparatus

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Application Number Priority Date Filing Date Title
CN 03270005 CN2665371Y (en) 2003-09-30 2003-09-30 Energy conserving engine cooling apparatus

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Publication Number Publication Date
CN2665371Y true CN2665371Y (en) 2004-12-22

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101395354B (en) * 2006-12-27 2010-09-29 丰田自动车株式会社 Water pump
CN102230417A (en) * 2011-06-15 2011-11-02 中国汽车技术研究中心 Engine electric control auxiliary cooling system freeing from engine rotational speed influence
CN102086799B (en) * 2009-12-08 2012-09-19 华纳圣龙(宁波)有限公司 Electronic cooling water pump of variable-flow engine
CN109406904A (en) * 2018-12-04 2019-03-01 航天科工防御技术研究试验中心 Kilowatt large power supply module bilayer test fixture

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101395354B (en) * 2006-12-27 2010-09-29 丰田自动车株式会社 Water pump
CN102086799B (en) * 2009-12-08 2012-09-19 华纳圣龙(宁波)有限公司 Electronic cooling water pump of variable-flow engine
CN102230417A (en) * 2011-06-15 2011-11-02 中国汽车技术研究中心 Engine electric control auxiliary cooling system freeing from engine rotational speed influence
CN109406904A (en) * 2018-12-04 2019-03-01 航天科工防御技术研究试验中心 Kilowatt large power supply module bilayer test fixture

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GR01 Patent grant
C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee