CN2655404Y - Device for producing inductor - Google Patents
Device for producing inductor Download PDFInfo
- Publication number
- CN2655404Y CN2655404Y CN 03268106 CN03268106U CN2655404Y CN 2655404 Y CN2655404 Y CN 2655404Y CN 03268106 CN03268106 CN 03268106 CN 03268106 U CN03268106 U CN 03268106U CN 2655404 Y CN2655404 Y CN 2655404Y
- Authority
- CN
- China
- Prior art keywords
- locator
- inductance
- inductor
- inducer
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model relates to an inducer production device provided by the manufacturing of an electrode industrial inducer, comprising a coil winding device, an inducer locater and an electric welding mechanism, wherein the coil winding device comprises a direct current brushless motor, a single chip microcomputer controlling the direct current and a digital displaying screen, and the inducer locater is connected with a direct current motor rotary shaft of the coil winding device through a locater connection pillar. Since the device has plural functions and integrate a plurality of courses of coil winding, locating, pitch coating, welding and electric feature testing to be finished once, the utility model substitute the complex hand motion operation, which not only greatly increases the production efficiency, but also makes the product quality really ensured.
Description
Technical field
The utility model relates to a kind of production equipment special that making provided for the electronics industry inductor.
Background technology
Inductor is as one of electronics industry three big electronic components.Along with the fast development of SMT (surface mounted technology), also corresponding the rolling up of demand of SMD (surface mounted electronic component).The production of traditional inductor, first working procedure be with artificial or mechanical method on the magnetic core around on the enamelled wire of a fixing turn and specification; Second operation work is that insulating varnish is removed with machinery or chemical method in the two ends of enamelled wire lead-out wire; Three process is that the magnetic core that winds enamelled wire is fixedly mounted on the magnetic core base with two pads and pin of ship shape; The 4th procedure is that the two ends of enamelled wire lead-out wire are positioned; Five processes is that enamelled wire two end lead-out wires are welded on respectively on two pads of ship shape base; The 6th procedure is the good inductor of welding to be installed in carry out electrical performance testing on the anchor clamps ...Because inductor is very tiny, some has only Φ 0.03-0.05mm the enamelled wire that uses, just can produce an inductor through above-mentioned multiple working procedure, the fine enamelled wire of looking at straight Φ 0.03-0.05mm with eyes carries out manual operations, and its complexity and degree of difficulty are well imagined.
Summary of the invention
The purpose of this utility model is to provide a kind of disposable production equipments of finishing of multiple working procedure such as coiling, location, paint removal, welding and electrical performance testing that collect for making inductor, can improve production efficiency and product quality greatly.
The utility model inductor production equipment is made of bobbin winoler, inductance locator and electric spot-welding machine; The inductance locator is positioned at the below of the welding head holder and the soldering tip of electric spot-welding machine, and it is connected by the rotating shaft of its joint pin with the dc brushless motor of bobbin winoler, and dc brushless motor is connected with single-chip microcomputer and digital display screen.
Bobbin winoler have setting, control and show inductor produce in function such as needed various parameters, comprise the number of turns, the line footpath that need around enamelled wire, setting, the control of rotating coiling, and startup, brake, section, the number of turns are made zero, section returns, and the section of advancing, the section of moving back, slow start, urgency are stopped, output statistics or the like.
Inductance locator profile is a column, the groove that one fixed inductance ship shape base is arranged in the middle of the upper surface, groove next door has one can make inductor ship shape base pinch fasten " 7 " font fixture block in groove, and " 7 " font fixture block is fixed on the locator main body by opening bearing pin and spring; Interface is made in inductance locator lower end, directly is fixed in the rotating shaft of dc brushless motor.Groove can be according to the specification of inductor ship shape base, is made into to have both to be convenient to place and unloading ship shape base, again can be fastening and locate the function of ship shape base.With the lower end that hand is pressed " 7 " font fixture block, " 7 word " shape fixture block is opened opening near an end of groove, can place and unloading ship shape base at groove, and the lower end of unclamping " 7 " font fixture block, spring is shut opening, can clamp the ship shape base.In the groove that " 7 " font fixture block can be ensconced at ordinary times with groove is communicated with, maintain an equal level with the upper surface.
When making the inductance locator, separate with the corresponding two ends of inductor lead-out wire, the inductance locator is made two parts of mutually insulated, perhaps make with insulating material, perhaps insulating material on the pad of the bottom of groove, make welding produce good two pins of inductor except allowing the enamelled wire conducting of having welded the remainder mutually insulated.Like this, welding is produced good inductor and be need not to unload, and directly can finish the electrical performance testing of inductor on locator.
Electric spot-welding machine adopts the spot welding machine (number of patent application: 01117808.X) that can directly weld enamelled wire.This spot welding machine has the insulating varnish that need not remove in advance on the enamelled wire, just can be directly with the characteristics of single welding welding enamelled wire, and solder joint is tiny, welding is firm.Soldering tip is above locator, exactly over against a pad that is placed on workpiece base on the locator, so that carry out welding job.
In order to amplify and to show inductor coiling and the whole process of production of welding, can add monocular microscope, camera (CCD) and monitor at this production equipment.Monocular microscope directly is connected with camera, if monocular microscope over against workpiece, bring into focus and can clearly amplify and show.But because that the location of locator part and soldering tip can both be accomplished is very accurate, as need not to amplify demonstration, this part also can.
Before using the utility model inductor production equipment, at first magnetic core is fixed on the ship shape base, makes the skeleton workpiece of inductor.During work,, can on the pad of ship shape base, weld first solder joint of enamelled wire lead-out wire as long as this workpiece is placed on the groove of above-mentioned locator; Start bobbin winoler then, bobbin winoler on the magnetic core around on configure the enamelled wire of the number of turns, and another pad of not welding is positioned at the below of soldering tip, welding enamelled wire other end lead-out wire is then finished manufacturing of inductor.At this moment, can also on locator, carry out electrical performance testing, save the operation of carrying out electrical performance testing and reinstalling anchor clamps this inductor of just having made.Because one-machine-multi-function, multiple working procedure is disposable finishes for collection coiling, location, paint removal, welding and electrical performance testing etc., has replaced numerous and diverse manual operations, big time saver not only, and make product quality obtain certain assurance.
The utility model can become the automatic producing device of inductor as the device of automatic placement of configuration workpiece and unloading.
Description of drawings
Fig. 1 is the structure chart of inductor production equipment.
Fig. 2 is the structure chart of inductance locator.
Fig. 3 is the structure chart of inductance locator upper surface.
Among Fig. 1, the inductor production equipment is made up of bobbin winoler, inductance locator 2 and electric spot-welding machine 3; Inductance locator 2 is positioned at the below of the welding head holder and the soldering tip 4 of electric spot-welding machine 3, and it is connected by the rotating shaft 9 of its joint pin 8 with the dc brushless motor 1 of bobbin winoler, and dc brushless motor is connected with single-chip microcomputer and number (liquid crystal) display screen.
For clear amplification with show the inductor coiling and the whole process of production of welding, can on this production equipment, add monocular microscope 6, camera 7 (CCD) and monitor 5 in the place ahead.
Among Fig. 2, inductance locator profile is a cylinder, the groove 24 that one fixed inductance ship shape base is arranged in the middle of the upper surface, groove next door has one can make inductor ship shape base pinch fasten " 7 " font fixture block 25 in groove, and " 7 " font fixture block 25 is fixed on the locator main body by opening bearing pin 23 and spring 21; Interface is made in inductance locator lower end 11, directly is fixed in the rotating shaft 9 of dc brushless motor.Inductance locator available metal or plastics are made, and profile can be processed as cylinder.
Among Fig. 3,24 is groove, and groove next door has one can make inductor ship shape base pinch fasten " 7 " font fixture block 25 in groove.
Claims (4)
1, a kind of inductor production equipment is characterized in that this equipment is made of bobbin winoler, inductance locator and electric spot-welding machine; The inductance locator is positioned at the below of the welding head holder and the soldering tip of electric spot-welding machine, and it is connected by the rotating shaft of its joint pin with the dc brushless motor of bobbin winoler, and dc brushless motor is connected with single-chip microcomputer and digital display screen.
2, inductor production equipment as claimed in claim 1 is characterized in that inductance locator profile is a column, and the groove of a fixed inductance base is arranged in the upper surface, and interface is made in inductance locator lower end, is installed in the rotating shaft of dc brushless motor.
3, inductor production equipment as claimed in claim 1 is characterized in that electric spot-welding machine adopts the spot welding machine that can directly weld enamelled wire.
4, inductor production equipment as claimed in claim 1 is characterized in that camera CCD is added in the place ahead on this equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03268106 CN2655404Y (en) | 2003-07-28 | 2003-07-28 | Device for producing inductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03268106 CN2655404Y (en) | 2003-07-28 | 2003-07-28 | Device for producing inductor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2655404Y true CN2655404Y (en) | 2004-11-10 |
Family
ID=34330076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03268106 Expired - Fee Related CN2655404Y (en) | 2003-07-28 | 2003-07-28 | Device for producing inductor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2655404Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106328359A (en) * | 2016-08-31 | 2017-01-11 | 刘连营 | Primary winding bobbin, production method thereof and voltage transformer manufacturing method |
-
2003
- 2003-07-28 CN CN 03268106 patent/CN2655404Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106328359A (en) * | 2016-08-31 | 2017-01-11 | 刘连营 | Primary winding bobbin, production method thereof and voltage transformer manufacturing method |
| CN106328359B (en) * | 2016-08-31 | 2019-07-05 | 刘连营 | A kind of first winding skeleton and its production method and voltage transformer production method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |