CN2650964Y - Rope saw with diamond string - Google Patents
Rope saw with diamond string Download PDFInfo
- Publication number
- CN2650964Y CN2650964Y CN 200320116455 CN200320116455U CN2650964Y CN 2650964 Y CN2650964 Y CN 2650964Y CN 200320116455 CN200320116455 CN 200320116455 CN 200320116455 U CN200320116455 U CN 200320116455U CN 2650964 Y CN2650964 Y CN 2650964Y
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- CN
- China
- Prior art keywords
- diamond
- series
- saw
- steel wire
- piece
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The utility model relates to a diamond series block wire saw, wherein, the two ends of the diamond series block wire saw are firmly connected with the diamond heat pressure section block and the series block is connected with two or more steel wire ropes in series; the utility model is mainly used to saw the large granite and marble plane. The utility model comprises two or more parallelly arranged steel wire ropes which are respectively connected in series with the series block with one end or two ends are welded with the diamond heat pressure section block, and a connecting body is arranged between the adjacent series blocks in order to support and insulate the series block. Compared with the diamond series bead wire saw, the utility model can greatly improve the service life, reduce the swan joint width, lower the power consumption and have the high utilization ratio of stone materials, easy manufacture and low cost. The promotion and use of the utility model obviously reduces the environmental pollution and has the tremendous economic benefits.
Description
Technical field
The utility model relates to the processing of stone technical field of tools, be specifically related to a kind of string piece that is connected with diamond hot pressing joint piece by two ends and be serially connected in diamond string piece rope saw on two or the two above steel wire ropes, mainly be applicable to the big plane of sawing granite and marble.
Background technology
At present, extensively adopt sand saw and the above big plane of granite of diamond wire saw sawing 2m * 3m both at home and abroad.
The sand saw carries out the trisome grinding and realizes sawing granite with hacksaw blade reciprocating motion and the extruding steel sand of thick 4.2～6mm.Sand saw sawing 1m
2Granite in slab will consume 3kg steel sand, 1.5kg saw blade and 2kg lime, and the waste residue amount reaches 6.5kg/m
2, 1 year waste residue of every machine reaches more than 300 ton, and noise is greater than 100 decibels during the work of sand saw.
Diamond wire saw is enclosed within the diamond bead of φ 11mm on the steel wire rope of φ 5mm granite is drawn mill and realizes sawing.Diamond wire saw sawing 1m
2Granite only produces the waste residue of 0.01kg, does not have the rigidity vibration during diamond wire saw sawing granite, and noise is very little.Because the vibration of no rigidity is not subjected to rigid shock during the diamond grinding stone material, difficultly come off and collapse brokenly from carcass, the durability of the working lining of unit thickness is much larger than diamond circular saw machine sheet.The feed speed of diamond wire saw is 5 times of sand saw, and production efficiency also is 5 times.
The trend of diamond wire saw replacement sand saw is fairly obvious.But there are Three Difficult Issues in diamond wire saw at present: 1, the granitic beading diameter 11mm of saw, and saw kerf reaches 11.5mm, and the thick 6mm of sand saw blade, saw kerf 8.5mm, the big 3mm of saw kerf that diamond wire saw produces on stone material than the sand saw, kinetic equation loss is bigger, and the utilization rate of stone material is lower.Although 2, its diameter of diamond bead reaches 11mm, the working lining thickness that can be used for the sawing stone material has only 1～1.5mm, so the life-span is short, and 1m beading rope can only be produced 4～10m
2Granite in slab.3, diamond bead manufacturing process difficulty is big, thereby the cost height.
Summary of the invention
The purpose of this utility model is according to the deficiencies in the prior art, does not have rigidity vibration, the life-span is long, saw kerf is little, technology is simple, processing cost is low diamond string piece rope saw when a kind of sawing granite is provided, and is used for granite big plane sawing.
The realization the technical solution of the utility model is: a kind of diamond string piece rope saw, include the steel wire rope that two or more be arranged in parallel, it is characterized in that distribution is serially connected with the string piece that both ends or one end are welded with diamond hot pressing joint piece on two or more steel wire ropes that be arranged in parallel, between the adjacent string piece, be provided with connector, to support and isolation string piece.
Described string piece is made of matrix and the diamond hot pressing joint piece that is welded in the matrix both ends or one end, and matrix is provided with and the identical screwed hole of set steel wire rope quantity, and steel wire rope is arranged in the screwed hole.
Described steel wire rope two ends end to end connects into ring.
Diamond string piece rope saw provided by the utility model, owing to adopt the diamond hot pressing joint piece of big working lining height, the width of joint piece is 6.5mm only, compare with diamond wire saw, can improve service life widely, reduce kerf width, stone material utilization rate height, reduce power consumption, be easy to make, cost is low.Of the present utility model promoting the use of will significantly be reduced environmental pollution, and produce great economic benefit.
Description of drawings
Fig. 1 is a structural representation of the present utility model
Fig. 2 is the A-A figure of Fig. 1
The specific embodiment
Present embodiment includes two steel wire ropes, distributes to be serially connected with the string piece that two ends are welded with diamond hot pressing joint piece on two steel wire ropes that be arranged in parallel, is provided with connector between the adjacent string piece.
Diamond string piece is made matrix by the bloom of 12 * 6 * 20mm, on the face of two ends 12 * 6mm respectively with the burn-on diamond hot pressing joint piece of 12 * 6.5 * 8mm of silver soldering.The screwed hole that two M5 are arranged on the matrix, the steel wire rope of two φ 4 pass two screwed holes respectively.String has 20～30 diamond string pieces on every meter steel wire rope, and the thick heat resistant and wear resistant plastics of injection moulding 6mm are connector between the string piece.
Described steel wire rope two ends end to end connects into ring with conventional method.
The diamond string piece rope saw kerf width of sawing on stone material is that the width 6.5mm by diamond block forms, the about 7mm of saw kerf, and than the little 4.5mm of the wide 11.5mm of the saw kerf of diamond wire saw, reduction power consumption 40%, the utilization rate raising 15% of stone material.
The diamond tile height at diamond string piece two ends is 8mm, and other end joint piece is used in end joint piece polishing back, thereby is more than 10 times of diamond bead working lining thickness, and long service life is more than 10 times.
Diamond string piece adopts hot pressing diamond block and matrix silver soldering to get final product, and manufacturing process is simple, and cost is low.Present embodiment is used for the big plane of sawing granite.
Three on the steel wire rope of also available φ 4 side by side, or with four on the steel wire rope of φ 2.5 width of diamond block can be kept to 5.5mm and 4.5mm respectively side by side, make saw kerf littler, efficient is higher.The drive diameter of drive diamond string piece rope saw is corresponding to reduce 30%～60%.Adopt the diamond string piece rope saw of cord also to be applicable to the big plane of sawing granite.
Claims (5)
1, diamond string piece rope saw, include the steel wire rope that two or more be arranged in parallel, it is characterized in that distributing on two or more steel wire ropes that be arranged in parallel is serially connected with the string piece that both ends or one end are welded with diamond hot pressing joint piece, is provided with connector between the adjacent string piece.
2, diamond string piece rope saw according to claim 1, it is characterized in that described string piece is made of matrix and the diamond hot pressing joint piece that is welded in the matrix both ends or one end, matrix is provided with and the identical screwed hole of set steel wire rope quantity, and steel wire rope is arranged in the screwed hole.
3, diamond string piece rope saw according to claim 1 is characterized in that described steel wire rope connects into ring in two ends end to end.
4, diamond string piece rope saw according to claim 1 is characterized in that string has 20～30 diamond string pieces on every meter steel wire rope.
5, diamond string piece rope according to claim 1 saw is characterized in that going here and there that injection moulding heat resistant and wear resistant plastics are connector between the piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200320116455 CN2650964Y (en) | 2003-11-07 | 2003-11-07 | Rope saw with diamond string |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200320116455 CN2650964Y (en) | 2003-11-07 | 2003-11-07 | Rope saw with diamond string |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2650964Y true CN2650964Y (en) | 2004-10-27 |
Family
ID=34346258
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200320116455 Expired - Fee Related CN2650964Y (en) | 2003-11-07 | 2003-11-07 | Rope saw with diamond string |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2650964Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103231137A (en) * | 2013-05-06 | 2013-08-07 | 长沙百川超硬材料工具有限公司 | Method for improving cohesive strength of matrix and body of bead string |
| CN104039490A (en) * | 2012-01-05 | 2014-09-10 | 贝卡尔特公司 | Injection mould for wire saw, method to produce a wire saw and the wire saw resulting therefrom |
| CN104476688A (en) * | 2014-12-29 | 2015-04-01 | 盛利维尔（中国）新材料技术有限公司 | Scrap accumulation prevention type special-shaped steel wire stranded diamond rope |
| CN107645975A (en) * | 2015-05-26 | 2018-01-30 | 贝卡尔特公司 | Loop wire is sawed and the method for making this ring |
| CN112248249A (en) * | 2020-10-23 | 2021-01-22 | 泉州市利器金刚石工具有限公司 | High-quality diamond wire saw |
| CN112318732A (en) * | 2020-10-29 | 2021-02-05 | 泉州市利器金刚石工具有限公司 | Efficient diamond wire saw |
-
2003
- 2003-11-07 CN CN 200320116455 patent/CN2650964Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104039490A (en) * | 2012-01-05 | 2014-09-10 | 贝卡尔特公司 | Injection mould for wire saw, method to produce a wire saw and the wire saw resulting therefrom |
| CN104039490B (en) * | 2012-01-05 | 2016-11-23 | 贝卡尔特公司 | The injection mould of scroll saw, the production method of scroll saw and thus obtained scroll saw |
| CN103231137A (en) * | 2013-05-06 | 2013-08-07 | 长沙百川超硬材料工具有限公司 | Method for improving cohesive strength of matrix and body of bead string |
| CN104476688A (en) * | 2014-12-29 | 2015-04-01 | 盛利维尔（中国）新材料技术有限公司 | Scrap accumulation prevention type special-shaped steel wire stranded diamond rope |
| CN107645975A (en) * | 2015-05-26 | 2018-01-30 | 贝卡尔特公司 | Loop wire is sawed and the method for making this ring |
| CN107645975B (en) * | 2015-05-26 | 2019-08-02 | 贝卡尔特公司 | Loop wire saw and the method for making this ring |
| CN112248249A (en) * | 2020-10-23 | 2021-01-22 | 泉州市利器金刚石工具有限公司 | High-quality diamond wire saw |
| CN112318732A (en) * | 2020-10-29 | 2021-02-05 | 泉州市利器金刚石工具有限公司 | Efficient diamond wire saw |
| CN112318732B (en) * | 2020-10-29 | 2023-03-31 | 泉州市利器金刚石工具有限公司 | Diamond rope saw |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |