CN2645297Y - Air-actuated piercing crimping connector - Google Patents

Air-actuated piercing crimping connector Download PDF

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Publication number
CN2645297Y
CN2645297Y CN03270309.0U CN03270309U CN2645297Y CN 2645297 Y CN2645297 Y CN 2645297Y CN 03270309 U CN03270309 U CN 03270309U CN 2645297 Y CN2645297 Y CN 2645297Y
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China
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frame
fixed
drift
liner
base
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Expired - Fee Related
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CN03270309.0U
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Chinese (zh)
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周霞
吴国宝
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SHANGHAI XUTONG COMM CABLE TEC
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SHANGHAI XUTONG COMM CABLE TEC
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Manufacturing Of Electrical Connectors (AREA)

Abstract

本实用新型公开了一种气动刺破压接机,包括:一基座和固设于其上的机架,在基座上方的机架上设置一气缸;一气动驱动部分,通过一侧的气管连接气缸,气动驱动部分由气表、调节阀和电磁阀组成;一滑块座,固定在机架的侧边;上、下模具,设置在基座上方与机架之间,上、下模具由两部分组成,上模具通过一滑块与机架固定,固定在基座上方的衬板和端子固定板,上模具包括由包脚冲头和压线冲头组合的两部分,包脚冲头的冲头弯弧较大于压线冲头的冲头弯弧,上模具与滑块座为滑动连接,下模具包括一个衬板,衬板的中央开设有一槽,在衬板的上方有一端子固定板,该板的形状为一边开口的矩形框,分线卡槽固设在衬板上端子固定板的开口侧,且其卡槽侧向上;电源部分,设置在基座内。

The utility model discloses a pneumatic piercing and crimping machine, which comprises: a base and a frame fixed on it, and an air cylinder is arranged on the frame above the base; The air pipe is connected to the cylinder, and the pneumatic driving part is composed of an air meter, a regulating valve and a solenoid valve; a slider seat is fixed on the side of the frame; upper and lower molds are set between the upper base and the frame, and the upper and lower The mold consists of two parts. The upper mold is fixed to the frame through a slider, and the liner and terminal fixing plate are fixed above the base. The upper mold includes two parts composed of a foot punch and a crimping punch. The bending arc of the punch is larger than that of the crimping punch. The upper mold and the slider seat are slidingly connected, and the lower mold includes a liner. There is a groove in the center of the liner, and a groove above the liner. The terminal fixing plate is in the shape of a rectangular frame with one side open, and the branching slot is fixed on the opening side of the terminal fixing plate on the liner, and the side of the slot is upward; the power supply part is arranged in the base.

Description

气动刺破压接机Pneumatic piercing crimping machine

技术领域technical field

本实用新型涉及一种专用于通讯电缆连接器上的气动刺破压接机,尤其是适用于2*8,3*8,4*8SBPB的电缆连接器上的气动刺破压接机。The utility model relates to a pneumatic piercing and crimping machine specially used for communication cable connectors, especially a pneumatic piercing and crimping machine suitable for 2*8, 3*8 and 4*8 SBPB cable connectors.

背景技术Background technique

初期使用的是安普提供的由美国进口的线枪加工工具,其价格昂贵。经过三个月的使用,发现很多问题:1.枪头包脚不好,易松动,很容易导致接触性能不好,影响交换机整机测试及线路不通。2.不耐用、成本高。3.产量不高,每把枪每人一天只能做120个接插件。In the early stage, the wire gun processing tools imported from the United States provided by AMP were used, which were expensive. After three months of use, many problems were found: 1. The tip of the gun head is not wrapped well, and it is easy to loosen, which can easily lead to poor contact performance, affect the test of the whole switch and block the line. 2. Not durable, high cost. 3. The output is not high, each gun can only make 120 connectors per person per day.

发明内容Contents of the invention

为了解决上述问题,设计了本实用新型的气动刺破压接机,该压接机采用气动驱动,以及特殊的上下模具结构,以实现高精度并提高生产速度。In order to solve the above problems, the pneumatic piercing and crimping machine of the present invention is designed. The crimping machine adopts pneumatic drive and special upper and lower mold structures to achieve high precision and increase production speed.

本实用新型的气动刺破压接机采用如下的技术方案,一种气动刺破压接机,其特征在于,包括:The pneumatic piercing and crimping machine of the utility model adopts the following technical scheme, a pneumatic piercing and crimping machine is characterized in that it includes:

一基座和固设于其上的机架,在所述基座上方的机架上设置一气缸;a base and a frame fixed thereon, and a cylinder is arranged on the frame above the base;

一气动驱动部分,通过一侧的气管连接所述气缸,所述气动驱动部分由气表、调节阀和电磁阀组成;A pneumatic driving part, connected to the cylinder through a gas pipe on one side, the pneumatic driving part is composed of a gas meter, a regulating valve and a solenoid valve;

一滑块座,固定在所述机架的侧边;A slider seat, fixed on the side of the frame;

上、下模具,设置在所述基座上方与机架之间,所述上、下模具由两部分组成,所述上模具通过一滑块与所述机架固定,固定在基座上方的衬板和端子固定板,所述上模具包括由包脚冲头和压线冲头组合的两部分,所述包脚冲头的冲头弯弧较大于所述压线冲头的冲头弯弧,所述上模具与滑块座为滑动连接,所述下模具包括一个衬板,衬板的中央开设有一槽,在衬板的上方有一端子固定板,该板的形状为一边开口的矩形框,分线卡槽固设在衬板上端子固定板的开口侧,且其卡槽侧向上;The upper and lower molds are arranged between the top of the base and the frame. The upper and lower molds are composed of two parts. The upper mold is fixed to the frame by a slider, and the The liner and the terminal fixing plate, the upper mold includes two parts composed of a foot-covering punch and a crimping punch, the punch bending arc of the foot-covering punch is larger than that of the crimping punch Arc, the upper mold and the slider seat are slidingly connected, the lower mold includes a lining plate, a groove is opened in the center of the lining plate, and a terminal fixing plate is arranged above the lining plate. The shape of the plate is a rectangle with one side open Frame, the branch line card slot is fixed on the opening side of the terminal fixing plate on the liner, and the side of the card slot is upward;

电源部分,设置在基座内。The power supply part is arranged in the base.

附图说明Description of drawings

下面,参照附图,对于熟悉本技术领域的人员而言,从对本实用新型的详细描述中,本实用新型的上述和其他目的、特征和优点将显而易见。Below, referring to the accompanying drawings, the above and other objects, features and advantages of the present invention will be apparent to those skilled in the art from the detailed description of the present invention.

图1是本实用新型气动刺破压接机的结构示意图;Fig. 1 is the structural representation of the utility model pneumatic puncture crimping machine;

图2是图1中上下模具10的局部剖视图;Fig. 2 is a partial sectional view of the upper and lower dies 10 in Fig. 1;

图3是图1中上下模具10的分解示意图。FIG. 3 is an exploded schematic view of the upper and lower molds 10 in FIG. 1 .

具体实施方式Detailed ways

请参阅图1,本实用新型的气动刺破压接机包括一基座5,和固设于其上的机架7,在基座5上方的机架7上设置一气缸11,通过一侧的气管2连接一气动驱动部分,气动驱动部分由气表4、调节阀3和防水阀12组成,在侧边的机架7上还固定有一滑块座9和电磁阀8,在基座5的上方与机架7之间有上下模具10。上下模具10由两部分组成,位于上部的包脚冲头21,通过一滑块座9与上方的机架7固定,固定在基座5上方的衬板25和端子固定板24,此外,在基座5内还设置有一电源盒(未图示出),控制电源的开关6设置在基座5的侧边。Please refer to Fig. 1, the pneumatic piercing crimping machine of the present utility model comprises a base 5, and the frame 7 that is fixed on it, is provided with a cylinder 11 on the frame 7 above the base 5, passes through one side The air pipe 2 is connected to a pneumatic driving part, the pneumatic driving part is composed of a gas meter 4, a regulating valve 3 and a waterproof valve 12, and a slider seat 9 and a solenoid valve 8 are fixed on the side frame 7, and on the base 5 Upper and lower molds 10 are arranged between the top of the mold and the frame 7. The upper and lower molds 10 are composed of two parts. The upper punch 21 is fixed to the upper frame 7 through a slider seat 9, and the lining plate 25 and the terminal fixing plate 24 are fixed on the base 5. In addition, the A power supply box (not shown) is also arranged in the base 5 , and a switch 6 for controlling the power supply is arranged on a side of the base 5 .

下面结合图2、3重点介绍上下模具的结构,如上所述,上下模具包括上下相对的两部分,从图3中给出的分解示意图可知,下模具包括一个衬板25,衬板25的中央开设有一槽,在衬板25的上方有一端子固定板24,该板的形状为一边开口的矩形框,分线卡槽26固设在衬板25上端子固定板24的开口侧,且其卡槽侧向上。上模具包括组合的前后两部分,位于图示中正面的是包脚冲头21,和后面的压线冲头22,两冲头的大小形状相似,区别之处在于包脚冲头21和压线冲头22下方冲头的功能各异,且包脚冲头21的冲头弯弧较大于压线冲头22的冲头弯弧。上模具固定在滑块座9上,可随滑块座9的前后左右滑动,以确定与下模具的配合位置。The structure of the upper and lower molds will be introduced below with reference to Figures 2 and 3. As mentioned above, the upper and lower molds include two parts that are opposite up and down. From the exploded schematic diagram given in Figure 3, it can be seen that the lower mold includes a liner 25, and the center of the liner 25 Offer a groove, there is a terminal fixing plate 24 on the top of the lining plate 25, the shape of this plate is a rectangular frame with one side opening, the branch line clamping groove 26 is fixedly arranged on the opening side of the terminal fixing plate 24 on the lining plate 25, and its locking Slot side up. The upper mold consists of two parts, the front and the rear. The front side in the figure is the foot-wrapping punch 21, and the rear crimping punch 22. The size and shape of the two punches are similar. The difference lies in the foot-wrapping punch 21 and the crimping punch. The functions of the punch below the line punch 22 are different, and the punch arc of the wrapping punch 21 is larger than that of the line punch 22 . The upper mold is fixed on the slider seat 9, and can slide left and right along with the slider seat 9 to determine the matching position with the lower mold.

下面详细说明本实用新型的气动刺破压接机的工作原理和使用情况。首先打开位于基座5内的电源盒的开关6开启电磁阀8,再打开气压开关调节阀3,把气阀调至6~8KG,检查调节螺丝1是否松动,把一面向上的端子放入端子固定板24内推紧,然后将电缆芯线按作业指导书规定的色谱排列放入分线卡槽26中,再双手按动开关6,此时包脚冲头21和压线冲头22将芯线卡进端子23的槽位中,同时包脚冲头21和压线冲头22弹回原来位置;取出一面已连接芯线的端子23将其另一面向上放入端子固定板24中,同样将芯线放入端子23的槽位中,双手按动开关6完成端子另一面的压接。The working principle and usage of the pneumatic piercing and crimping machine of the present utility model will be described in detail below. First turn on the switch 6 of the power box located in the base 5 to turn on the solenoid valve 8, then turn on the air pressure switch regulating valve 3, adjust the air valve to 6-8KG, check whether the adjusting screw 1 is loose, and put the terminal with one side up into the terminal Push the inside of the fixing plate 24 tightly, then put the cable core wires into the branch line slot 26 according to the chromatographic arrangement specified in the work instruction book, and then press the switch 6 with both hands. The core wire is snapped into the slot of the terminal 23, and at the same time, the foot-wrapping punch 21 and the crimping punch 22 spring back to their original positions; take out the terminal 23 with one side connected to the core wire and put the other side up into the terminal fixing plate 24, Also put the core wire into the slot of the terminal 23, and press the switch 6 with both hands to complete the crimping on the other side of the terminal.

采用本实用新型的气动刺破压接机,可以使一个员工独立完成一根成品连接线。这设备从电动再到气动,大大降低了生产成本和劳动力资源,又改善了工作环境。此设备体积小,可以随意改动模具品种,调节压力,包脚牢固,接触性能好,操作简单,生产速度快,设备性能稳定,维修方便,使用寿命长,安全,成本低。By adopting the pneumatic piercing and crimping machine of the utility model, one employee can independently complete a finished connecting wire. This equipment has changed from electric to pneumatic, greatly reducing production costs and labor resources, and improving the working environment. This equipment is small in size, can change the mold type at will, adjust the pressure, the foot is firm, the contact performance is good, the operation is simple, the production speed is fast, the equipment performance is stable, the maintenance is convenient, the service life is long, the safety is low, and the cost is low.

以上诸实施例仅供说明本实用新型之用,而非对本实用新型的限制,有关技术领域的技术人员,在不脱离本实用新型的精神和范围的情况下,还可以作出各种变换或变化,因此所有等同的技术方案也应该属于本实用新型的范畴应由各权利要求限定。The above embodiments are only for illustrating the utility model, rather than limiting the utility model, and those skilled in the art can also make various transformations or changes without departing from the spirit and scope of the utility model Therefore, all equivalent technical solutions should also belong to the category of the present utility model and should be defined by each claim.

Claims (1)

1, a kind of pneumatic lancing press-connection machine is characterized in that, comprising:
One pedestal and the frame that sets firmly thereon are provided with a cylinder on the frame above the described pedestal;
One pneumatic actuation part, the tracheae by a side connects described cylinder, and described pneumatic actuation part is made up of gas meter, adjuster valve and electromagnetically operated valve;
One take-up housing is fixed on the side of described frame;
On, bed die, be arranged between described pedestal top and the frame, on described, bed die is made up of two parts, described mold is fixed by a slide block and described frame, be fixed on the liner plate and the terminal fixed head of pedestal top, described mold comprises the two parts by drift and the line ball drift combination of binding foot, the drift curved arc of the described drift of binding foot is than the drift curved arc greater than described line ball drift, described mold and take-up housing are for being slidingly connected, described bed die comprises a liner plate, the central authorities of liner plate offer a groove, one terminal fixed head is arranged above liner plate, the rectangle frame that is shaped as openings at one side of this plate, the separated time draw-in groove is installed in the open side of liner plate upper terminal fixed head, and on its draw-in groove side direction;
Power unit is arranged in the pedestal.
CN03270309.0U 2003-09-24 2003-09-24 Air-actuated piercing crimping connector Expired - Fee Related CN2645297Y (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101958503A (en) * 2010-10-21 2011-01-26 昆山德力康电子科技有限公司 Socket riveting device
CN102280795A (en) * 2011-05-31 2011-12-14 东莞市凯昶德电子科技有限公司 Riveting machine
CN103296558A (en) * 2013-06-14 2013-09-11 江苏辰阳电子有限公司 Alternating current (AC) pin connection press fit die for small-power wall-insertion type chargers and adapters
CN104201536A (en) * 2014-09-03 2014-12-10 河南省通信电缆有限公司 Pneumatic crimping machine for terminal
CN104242010A (en) * 2013-06-14 2014-12-24 北京谊安医疗系统股份有限公司 Pneumatic double-row socket pressing connection device
CN104319594A (en) * 2014-10-21 2015-01-28 广东中德电缆有限公司 BT module compression joint machine
CN105896231A (en) * 2016-05-31 2016-08-24 深圳亚力盛科技有限公司 Pneumatic vertical line pressing device and line pressing method thereof
CN110146439A (en) * 2019-04-26 2019-08-20 国网河北能源技术服务有限公司 A cable crimping performance testing platform and testing method thereof

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101958503A (en) * 2010-10-21 2011-01-26 昆山德力康电子科技有限公司 Socket riveting device
CN101958503B (en) * 2010-10-21 2015-10-07 昆山德力康电子科技有限公司 A kind of socket riveting device
CN102280795A (en) * 2011-05-31 2011-12-14 东莞市凯昶德电子科技有限公司 Riveting machine
CN103296558A (en) * 2013-06-14 2013-09-11 江苏辰阳电子有限公司 Alternating current (AC) pin connection press fit die for small-power wall-insertion type chargers and adapters
CN104242010A (en) * 2013-06-14 2014-12-24 北京谊安医疗系统股份有限公司 Pneumatic double-row socket pressing connection device
CN104242010B (en) * 2013-06-14 2018-11-13 北京谊安医疗系统股份有限公司 Pneumatic double socket compression bonding apparatus
CN104201536A (en) * 2014-09-03 2014-12-10 河南省通信电缆有限公司 Pneumatic crimping machine for terminal
CN104319594A (en) * 2014-10-21 2015-01-28 广东中德电缆有限公司 BT module compression joint machine
CN105896231A (en) * 2016-05-31 2016-08-24 深圳亚力盛科技有限公司 Pneumatic vertical line pressing device and line pressing method thereof
CN105896231B (en) * 2016-05-31 2018-06-01 深圳亚力盛科技有限公司 Pneumatic vertical formula cord grip and its crimping method
CN110146439A (en) * 2019-04-26 2019-08-20 国网河北能源技术服务有限公司 A cable crimping performance testing platform and testing method thereof

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Granted publication date: 20040929

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