CN2637525Y - Two small trough dyeing liquid circulation device - Google Patents
Two small trough dyeing liquid circulation device Download PDFInfo
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- CN2637525Y CN2637525Y CN 03277303 CN03277303U CN2637525Y CN 2637525 Y CN2637525 Y CN 2637525Y CN 03277303 CN03277303 CN 03277303 CN 03277303 U CN03277303 U CN 03277303U CN 2637525 Y CN2637525 Y CN 2637525Y
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- dye liquor
- little
- liquor tank
- back pipe
- tank
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Abstract
The utility model discloses a double small groove dye liquid cycle device, which belongs to the dyeing machinery technology field. The utility model is characterized in that two single arranging small dye liquid groove (1-1) and (1-2), and a dye liquid cycle machine (2) arranged between the two single arranging small dye liquid groove (1-1) and (1-2) and a filtrating barrel (3) and composed of a transfusion pump (2-5) form a closed loop dye liquid cycle access. The utility model has the advantages that the dye liquid balance exchanging time is short, the dye liquid balance exchanging blind area is smaller, the dosage of the dye liquid is smaller, and the aberration of the processed fabric is prevented. The utility model can be widely applied to all types of dyeing machine adopt the dip dye technics.
Description
Technical field
The utility model relates to the two small trough dye liquor circulating device of the various dyeing machines that adopt exhaust process dyeing.Belong to the dyeing machine technical field.
Background technology
The dye jigger dye liquor tank of at present traditional employing exhaust process dyeing, what adopted all is a big dye liquor tank (please join and read accompanying drawing 1).
As everyone knows, when fabric passes through dye liquor in the dip-dye process, because the existence of dye liquor substantivity, and the dyestuff that in webbing liquid part, is contained, on fabric, also adsorbed a part of dye molecule redundantly, so just cause the dye liquor concentration in the staining bath thin out gradually, and cause that easily the form and aspect of dye liquor change, produce the aberration of fabric.For fear of the aberration of the fabric that will dye, be present in the exchange that must circulate of dye liquor in the dye liquor tank, to reach the balance of dye liquor.And the balanced exchange time of dye liquor is directly proportional with the control volume of staining bath.The huge dye jigger that reaches 1400mm with dyeing processing cloth coil diameter is an example, and the dye liquor amount in its big dye liquor tank will reach 1.5 tons.The balanced exchange time of the dye liquor of this 1.5 tons of big dye liquor tanks is 200g/m in basis weights, and liquid carrying rate is 100%, the technology vehicle speed is under the condition of 100m/min, to reach 75min, in the dye liquor balanced exchange time of this 75min, technology is advanced cloth will reach 7500m.Because dye liquor concentration thin out gradually, and can produce fabric inevitably in the 7500m length range, from first to last thin out gradually and produce aberration.And prior art is because the dye liquor peripheral passage of dye liquor tank is located at the beneath position of dye liquor tank, and can produce dye liquor circulation exchange " blind area " (asking for an interview accompanying drawing 1 and 3 illustrated " m " locates) inevitably.The existence of this " blind area " will more further influence the balanced exchange of dye liquor undoubtedly and weighted cloth produces the degree of aberration.
Summary of the invention
The purpose of this utility model is to provide a kind of dye liquor balanced exchange time short, reduces and dwindles dye liquor balanced exchange " blind area ", and the two small trough dye liquor circulating device that the dye liquor consumption is less to reduce fabric technology aberration, overcomes the deficiency of prior art.
The technical scheme that realizes above-mentioned purpose is that a kind of two small trough dye liquor circulating device comprise dye liquor tank and dye liquor cycling mechanism, and its improvement is:
Dye liquor tank is divided into the first single-row little dye liquor tank and the second little dye liquor tank;
And the dye liquor tank cycling mechanism is to be provided with communicating pipe at the first little dye liquor tank of apportion and the bottom of the second little dye liquor tank, thereby makes the first little dye liquor tank be connected with the second little dye liquor tank; Place, madial wall top at the second little dye liquor tank is provided with feed tube, is provided with liquid back pipe at the place, bottom of the first little dye liquor tank madial wall; Feed tube is connected by advance liquid pipeline and infusion pump, and infusion pump is connected by a side barrel cavity of establishing screen pack in laggard liquid pipeline and the filter vat, and liquid back pipe is connected by the opposite side barrel cavity of establishing screen pack in liquid back pipe road and the filter vat, thereby constitutes dye liquor closed loop peripheral passage.And why to establish screen pack, its purpose is to improve the clean level of dye liquor.
By above-mentioned the technical solution of the utility model as seen, owing to adopted little dye liquor tank, and shortened the dye liquor balanced exchange time, reduced the dye liquor consumption; Owing to adopted dye liquor to advance, and, dye liquor is formed flow in order up and down, thereby reduce and dwindled " blind area " of dye liquor balanced exchange by the technical measures that the bottom of dye liquor tank goes out by the top of dye liquor tank.Owing to adopted the technical measures of above two aspects, thereby overcome the deficiency of prior art, realized the purpose of this utility model.
In order further to improve the effect of the purpose that the utility model will realize, its further improvement is:
The groove width of the length of feed tube and the second little dye liquor tank is close, and it is axially arranged with equally distributed a plurality of inlet opening in the feed tube upper edge; And the groove width of the length of liquid back pipe and the first little dye liquor tank is close, and it is axially arranged with equally distributed a plurality of hole for back flow in the liquid back pipe upper edge.The purpose of doing like this is for the groove width direction at said staining bath clearly, causes the condition that enters and discharge dye liquor uniformly, thereby further reduces " blind area " of dye liquor balanced exchange, improves effect of the present utility model.Can certainly adopt feed tube and liquid back pipe more than two or two respectively, and the technical scheme that all is communicated with advance liquid pipeline and liquid back pipe road, this can reach its purpose equally, but its structure is just more complex, and the also corresponding height of wanting of manufacturing cost.
Practice is pointed out us, and the temperature of dye liquor has tangible influence for the circulation and the balanced exchange of dye liquor.In order to reduce this objective adverse effect that causes, the utility model is below filter vat internal memory dye liquor liquid level, be provided with the TEMP transmitter, and this TEMP transmitter is by controller control dye liquor heater, thereby makes dye liquor temperature be stabilized in the scope of technological requirement value.
And the interface of advance liquid pipeline and feed tube is located at the middle part of feed tube length direction, and the interface of liquid back pipe road and oil return pipe is located at the middle part of liquid back pipe length direction.Thereby make the dye liquor that enters and discharge,, reach basically identical and reduce the inhomogeneities of dye liquor turnover amount at the width of said two little staining baths.
After the technical solution of the utility model was implemented, the dye liquor balanced exchange time that it had was short, and dye liquor balanced exchange " blind area " is few, can save characteristics such as dye liquor and reduction textile dyeing aberration, was conspicuous.
Description of drawings
Fig. 1 is that the master of prior art looks schematic diagram.The district of m shown in the figure is " blind area " of dye liquor balanced exchange;
Fig. 2 is the left view of Fig. 1, and the district of m shown in the figure is " blind area " of dye liquor balanced exchange;
Fig. 3 is a structural representation of the present utility model;
Fig. 4 is that the A of Fig. 2 is to view.
The specific embodiment
By given accompanying drawing, can understand technical pattern of the present utility model.Can understand the summary of the invention that this is practical by accompanying drawing 3 and the attached Fig. 1 and 2 of 4 contrasts.Below in conjunction with the description of accompanying drawing, will and realize that the technical scheme of purpose is clearer to the purpose of this utility model by the specific embodiment.
One of specific embodiment please be joined and be read accompanying drawing 3 and 4.Two small trough dye liquor circulating device is made up of the dye liquor tank 1 and the dye liquor cycling mechanism 2 that comprise the first little staining bath 1-1 and the second little staining bath 1-2.
In the part of dye liquor tank 1, be divided into the first single-row little dye liquor tank 1-1 and the second little dye liquor tank 1-2.Two said little dye liquor tank 1-1 and 1-2 is wide and opposing parallel get together, and the width of two said little dye liquor tank 1-1 and 1-2 is greater than the length of underliquor guide roller (7).
In dye liquor cycling mechanism 2 parts,, be provided with the communicating pipe 2-1 that makes the first little dye liquor tank 1-1 and the second little dye liquor tank 1-2 be connected in the bottom of the first little dye liquor tank 1-1 and the second little dye liquor tank 1-2.Be provided with its length and the close feed tube 2-2 of the second little dye liquor tank 1-2 groove width on the top of the second little dye liquor tank 1-2 madial wall, on feed tube 2-2 and along it, be axially arranged with equally distributed 7 inlet opening 2-2-1; In the bottom of the first little dye liquor tank 1-1 madial wall, be provided with its length and the close liquid back pipe 2-3 of the first little dye liquor tank 1-1 groove width, on liquid back pipe 2-3 and along it, be axially arranged with equally distributed 7 hole for back flow 2-3-1 (asking for an interview accompanying drawing 4).Feed tube 2-2 is connected by advance liquid pipeline 2-4 and the diaphragm type infusion pump 2-5 that is located at its length direction middle part, and the side barrel cavity 3a of infusion pump 2-5 by screen pack 3-1 set in laggard liquid pipeline 2-6 and the filter vat 3 is connected, and the barrel cavity 3b that establishes the opposite side of screen pack 3-1 in the liquid back pipe road 2-7 of liquid back pipe 2-3 by being located at its length direction middle part and the filter vat 3 is connected, thereby constituted dye liquor closed loop peripheral passage.And infusion pump 2-5 also can be started or shutdown control by carrying out manually by the automatic control of controller 4 implementation work.Below filter vat 3 internal memory dye liquor liquid levels, be provided with TEMP transmitter 5, this transmitter 5 is by controller 4 control dye liquor heaters 6, with the temperature stabilization that guarantees dye liquor in the scope of technological requirement value.
Because the existence of communicating pipe 2-1 and liquid back pipe road 2-7, and the dye liquor liquid level in two little dye liquor tank 1-1 and 1-2 and filter vat 3 threes is equated, infusion pump 2-5 moves according to the program time of setting under controller 4 controls, via the dye liquor in the laggard liquid pipeline 2-6 suction filtration bucket 3, again through the liquid pipeline 2-4 that advances, feed tube 2-2 is injected in the second little dye liquor tank 1-2 by feed liquor aperture 2-2-1, and the dye liquor in the first little dye liquor tank 1-1 is in infusion pump 2-5 suction, and produce potential difference between the filter vat 3, the dye liquor in the first dye liquor tank 1-1 groove flows back to filter vat 3 through liquid back pipe road 2-7.At this moment, the dye liquor liquid level of the second little dye liquor tank 1-2 is higher than the dye liquor liquid level of the first little dye liquor tank 1-1, so make the dye liquor liquid level of two little dye liquor tanks obtain transient equilibrium through communicating pipe 2-1.The cyclic process that so goes round and begins again makes dye liquor vibration regularly in two little dye liquor tank 1-1 and 1-2, and very helps the infiltration dipping of dye liquor to fabric.
On filter vat 3, except TEMP transmitter 5 is housed, level sensing transmitter (not drawing among the figure) can also be housed.Accurately control liquid level by the level sensing transmitter, can guarantee that fabric passes through the uniformity (or claim fabric in dye liquor elapsed time uniformity) of dye liquor road through length, to guarantee to reduce aberration.Temperature, level sensing transmitter being placed on the filter vat 3, helping operative employee's supervision on the one hand, is transmitter owing to what adopt on the other hand, helps the interference antagonism of robot control system(RCS).
The length of feed tube 2-2 and liquid back pipe 2-3 is all made by the groove width that approaches two dye liquor tank (dye vat) 1-1 and 1-2, and feed liquor and return liquid (referring to accompanying drawing 4) therebetween all, make the whole breadth liquid stream of two little dye liquor tank 1-1 and 1-2 so on the one hand evenly, can effectively eliminate " blind area " of dye liquor balance on the other hand, zone outside the fabric edge also can obtain timely balanced exchange, thereby the dark difference in limit of DYED FABRICS is improved.
Experimental example discloses, and uses the utility model on novel huge dye jigger, and its yardage roll can reach Φ 1500mm, and the dye liquor total amount in two little dye liquor tanks only is 200kg, and the balanced exchange time only is 8min.Compared with the prior art, the utility model has greatly been saved the dye liquor consumption, has shortened the balanced exchange time, has improved the monovolume output of yardage roll.Shown bigger potential economic benefit.
Claims (4)
1, a kind of two small trough dye liquor circulating device that is applicable to the various dye jiggers that adopt exhaust process dyeing comprises dye liquor tank (1) and dye liquor cycling mechanism (2), it is characterized in that:
A, dye liquor tank (1) are divided into the first single-row little dye liquor tank (1-1) and the second little dye liquor tank (1-2);
B, dye liquor cycling mechanism (2) are to be provided with communicating pipe (2-1) in the first little dye liquor tank (1-1) and second both bottoms of little dye liquor tank (1-2) of apportion, thereby make the first little dye liquor tank (1-1) be connected with the second little dye liquor tank (1-2); Place, top at second little dye liquor tank (1-2) madial wall is provided with feed tube (2-2), place, bottom at the madial wall of the first little dye liquor tank (1-1) is provided with liquid back pipe (2-3), feed tube (2-2) is connected by liquid pipeline that advances (2-4) and infusion pump (2-5), and infusion pump (2-5) is connected by a side barrel cavity (3a) of establishing screen pack (3-1) in laggard liquid pipeline (2-6) and the filter vat (3), and liquid back pipe (2-3) is connected by the opposite side barrel cavity (3b) of establishing screen pack (3-1) in liquid back pipe road (2-7) and the filter vat (3).
2, two small trough dye liquor circulating device according to claim 1, it is characterized in that, the groove width of the length of feed tube (2-2) and the second little dye liquor tank (1-2) is close, and it is axially arranged with equally distributed a plurality of inlet opening (2-2-1) in feed tube (2-2) upper edge; And the groove width of the length of liquid back pipe (2-3) and the first little dye liquor tank (1-1) is close, and it is axially arranged with equally distributed a plurality of hole for back flow (2-3-1) in liquid back pipe (2-3) upper edge.
3, two small trough dye liquor circulating device according to claim 1 and 2, it is characterized in that, below filter vat (3) internal memory dye liquor liquid level, be provided with TEMP transmitter (5), and TEMP transmitter (5) is by controller (4) control dye liquor heater (6).
4, two small trough dye liquor circulating device according to claim 3, it is characterized in that, the interface of liquid pipeline (2-4) and feed tube (2-2) advances, be located at the middle part of feed tube (2-2) length direction, and the interface of liquid back pipe road (2-7) and liquid back pipe (2-3) is located at the middle part of liquid back pipe (2-3) length direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03277303 CN2637525Y (en) | 2003-07-28 | 2003-07-28 | Two small trough dyeing liquid circulation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03277303 CN2637525Y (en) | 2003-07-28 | 2003-07-28 | Two small trough dyeing liquid circulation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2637525Y true CN2637525Y (en) | 2004-09-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03277303 Expired - Fee Related CN2637525Y (en) | 2003-07-28 | 2003-07-28 | Two small trough dyeing liquid circulation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2637525Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105780163A (en) * | 2016-04-20 | 2016-07-20 | 海宁宏高化纤有限公司 | Immersion cell device for chemical fiber production lines |
| CN105926222A (en) * | 2016-05-26 | 2016-09-07 | 浙江同辉纺织股份有限公司 | Recovery device for after-finishing auxiliary for padder |
| CN106048929A (en) * | 2016-08-19 | 2016-10-26 | 张家港市德胜染整有限责任公司 | Yarn dyeing device |
| CN109652934A (en) * | 2019-02-19 | 2019-04-19 | 上海海螺服饰有限公司 | Shirt cloth processing unit (plant) |
-
2003
- 2003-07-28 CN CN 03277303 patent/CN2637525Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105780163A (en) * | 2016-04-20 | 2016-07-20 | 海宁宏高化纤有限公司 | Immersion cell device for chemical fiber production lines |
| CN105926222A (en) * | 2016-05-26 | 2016-09-07 | 浙江同辉纺织股份有限公司 | Recovery device for after-finishing auxiliary for padder |
| CN106048929A (en) * | 2016-08-19 | 2016-10-26 | 张家港市德胜染整有限责任公司 | Yarn dyeing device |
| CN106048929B (en) * | 2016-08-19 | 2018-09-07 | 张家港市德胜染整有限责任公司 | A kind of yarn dyeing device |
| CN109652934A (en) * | 2019-02-19 | 2019-04-19 | 上海海螺服饰有限公司 | Shirt cloth processing unit (plant) |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: CHANGZHOU LAISIDA SCIENCE AND TECHNOLOGY CO.,LTD. Free format text: FORMER OWNER: CHANGZHOU YONGJIE AUTOMATION EQUIPMENT CO., LTD. Effective date: 20050805 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20050805 Address after: 213001 No. 29 Ling Road, Changzhou, Jiangsu Patentee after: Changzhou lightstar Technology Co. Ltd. Address before: Room 1102, Jinqiao Building, No. 121 Pok Oi Road, Jiangsu, Changzhou, 213003 Patentee before: Changzhou Yongjie Automation Equipment Co., Ltd. |
|
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |