CN2635324Y - Machine mould integrated type profile vulcanization machine - Google Patents
Machine mould integrated type profile vulcanization machine Download PDFInfo
- Publication number
- CN2635324Y CN2635324Y CN 03269211 CN03269211U CN2635324Y CN 2635324 Y CN2635324 Y CN 2635324Y CN 03269211 CN03269211 CN 03269211 CN 03269211 U CN03269211 U CN 03269211U CN 2635324 Y CN2635324 Y CN 2635324Y
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- tire
- capsule
- mold
- hydraulic cylinder
- piston rod
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model relates to a machine-molding integrated type tire vulcanizing machine. The vulcanizing machine comprises a pull capsula stereotype mechanism (30), a tire mold (40), and a fastening installment of a tire mold (40) provided for the combined mold force and is characterized in that the pull capsula stereotype center mechanism (30) is mounted in the center of the tire mold (40). The outer edge of the tire mold (40) is provided with a heating sleeve having heating medium. The vulcanizing machine is particularly applied to the manufacture of large engineering tire for long time vulcanizing and does not need installing the mould of the large-scale vulcanizing machine and operating the very complex large-scale vulcanizing pot. The vulcanizing machine has small occupy area, simple machining, low investment and high quality vulcanizing tire, thereby greatly saving the energy source and the manpower. Based on the present condition of our country, the vulcanizing machine is specially suitable for the combination of the pull capsula stereotype and the tire mould into a body.
Description
Affiliated technical field
The utility model belongs to rubber manufacturing machinery, is specifically related to oblique tire and the especially improvement of vulcanizing equipment of high-capacity tyre production equipment.
Background technology
At present, existing single mode vulcanizer is the international advanced technology of 70-eighties, adopt the carrier of capsule as the heating cooling effect, have complicated central authority, its central authority adopts the mechanical linkage structure to get tire, has the price height, weight is big, complex structure, maintenance cost height, shortcoming such as Homes Using TV is low; The curing bag autoclave with the carrier of curing bag as vulcanized tyre heating cooling, adopts dresses such as expanding machine and Tyre pulling unit to get tire, and curing bag compare thickness with capsule big, it is inhomogeneous to conduct heat, the price height, service life shortcoming such as weak point; Pot type capsule shaping vulcanizing equipment, major defect be, the temperature difference in jar is big, and the vulcanizate yield rate is low, poor product quality, and complicated operation, accident is frequent, and waste is big.The vulcanizer that is above-mentioned the sort of form can't realize that all tire draws the mechanism and the tire-mold of capsule typing to be installed together; And directly draw just direct baking on mould of capsule typing back.
Summary of the invention
The purpose of this utility model is to provide a kind of simple in structure for addressing the above problem, and draws capsule shaping mechanism and tire-mold directly to install, and the machine-mould integrated formula tire forming vulcanizer of the direct baking of tire-mold.
For achieving the above object, the utility model is a kind of machine-mould integrated formula tire forming vulcanizer of realizing like this, comprise drawing capsule typing central authority and tire-mold, and the fastener that this tire-mold of mold clamping force is provided; The above-mentioned capsule typing central authority that draws is installed at the center of above-mentioned tire-mold; The outer rim of this tire-mold is equipped with the heating jacket of logical heat medium.
Above-mentioned tire-mold comprises mold and bed die; The counterdie bottom is provided with to be exclusively used in installs the above-mentioned step that draws capsule typing central authority to use.
The heating jacket of above-mentioned tire-mold is provided with a plurality of ventilation sleeve pipes, and this tire-mold is equipped with the air duct that is communicated with this tire-mold inside and described ventilation sleeve pipe.
The fastener of above-mentioned tire-mold is the bolt of lock ring or a plurality of locking moulds.
Above-mentioned tire-mold and heating jacket are made one.
The above-mentioned capsule typing central authority that draws comprises upper chuck and lower chuck and draws capsule style keeping liquid cylinder pressure and the tread flaking hydraulic cylinder; Described capsule style keeping liquid cylinder pressure and the tread flaking hydraulic cylinder of drawing is two independent hydraulically controlled cylinders of connecting up and down.
It is above-mentioned that to draw capsule typing central authority be to comprise upper chuck and lower chuck and draw capsule style keeping liquid cylinder pressure and the tread flaking hydraulic cylinder that described tread flaking hydraulic cylinder is the nestable composite construction that forms of inside and outside multilayer hydraulic cylinder; The nestable structure of described tread flaking hydraulic cylinder is, the piston rod hollow of this tread flaking hydraulic cylinder, and inside is with another independent piston rod, this independent piston rod one end inner hollow, an oil inlet pipe is placed in one and seals with sealing ring with the end cap and the piston of described hydraulic cylinder.
It is above-mentioned that to draw capsule typing central authority be to comprise upper chuck and lower chuck and draw capsule style keeping liquid cylinder pressure and the tread flaking hydraulic cylinder, piston in described tread flaking hydraulic cylinder comprises cylinder body and places this cylinder body and the piston rod of fixedlying connected with this piston, described piston rod connects lower chuck, described piston rod hollow, install in the cavity of this piston rod draw capsule style keeping liquid cylinder pressure draw capsule typing piston with draw with this that capsule typing piston fixedlys connected draw capsule typing piston rod; This draws capsule typing piston rod to connect upper chuck; The described capsule style keeping liquid cylinder pressure that draws is provided with oil inlet and outlet, and described tread flaking hydraulic cylinder is provided with oil inlet and outlet; The length of the piston rod of above-mentioned tread flaking hydraulic cylinder is greater than the length of the cylinder body of above-mentioned tread flaking hydraulic cylinder.Above-mentioned lower chuck center is provided with through hole, and the above-mentioned capsule typing piston rod that draws passes this through hole connection upper chuck.
Advantage and effect
This machine is particularly suitable for making the long engineering tyre of large-scale cure time, it does not need the complicated especially large-scale vulcanizing tank of large-scale shaper vulcanizer installation mold and operation, its floor space is little, processing simple, small investment, vulcanized tyre quality height, saved the energy and manpower, the national conditions tyre vulcanizer that is particularly suitable for China draws capsule typing and tire-mold to be mounted to one; Saved and drawn in the capsule type-approval process and the repeatedly lifting and the handover of tire-mold, saved the occupation of land space, saved manpower, and structure has been very simple, be convenient to the transformation and the innovation of old type, and the China's actual conditions that meet with low cost.Can directly vulcanize with the heating jacket that is looped around the mould outer rim after drawing the capsule typing to finish in novel mould, thermal efficiency height need pass through repeatedly heat exchange and could conduct the defective of giving final heated body tire when having avoided original the sulfuration, saved the energy.And space and manpower have further been saved.The air duct that is communicated with the inside and outside is set on mould, and the air because of tire volumetric expansion pressurized when being convenient to tyre vulcanization is discharged.
Description of drawings
Accompanying drawing 1 is the cutaway view after the mounting center mechanism of an embodiment of the utility model;
Accompanying drawing 2 is another kind of central authority cutaway views of an embodiment of the utility model;
Accompanying drawing 3 is another kind of central authority cutaway views of an embodiment of the utility model.
Specific embodiment
As shown in Figure 1, a kind of machine-mould integrated formula tire forming vulcanizer comprises and draws capsule typing central authority 30 and tire-mold 40, and the fastener 50 that this tire-mold 40 of mold clamping force is provided; The center of tire-mold 40 is installed and is drawn capsule typing central authority 30; The outer rim of this tire-mold 40 is equipped with the heating jacket 42 of logical heat medium.Tire-mold 40 comprises mold 45 and bed die 46; The counterdie bottom is provided with to be exclusively used in installs the step 41 that draws capsule typing central authority 30 usefulness.
The heating jacket 42 of tire-mold 40 is provided with a plurality of ventilation sleeve pipes 43, and this tire-mold 40 is equipped with the air duct 44 that is communicated with these tire-mold 40 inside and ventilation sleeve pipe 43.Tire-mold 40 and heating jacket 42 are integrally welded
The fastener 50 of tire-mold 40 is bolts 47 of lock ring or a plurality of locking moulds; Present embodiment adopts bolt.
As shown in Figure 1, this is illustrated as the total figure behind the matched moulds that is vulcanizing, after cure time arrives, hanging pull tool with simple crane or other hangs away upper mould, get tire, the concrete structure of this central authority 30 is to comprise upper chuck 1 and lower chuck 2 and draw capsule style keeping liquid cylinder pressure 3 and tread flaking hydraulic cylinder 4; Draw capsule style keeping liquid cylinder pressure 3 and tread flaking hydraulic cylinder 4 be two two in independent hydraulically controlled cylinders of connecting up and down link to each other up and down can self-movement hydraulic cylinder form, each hydraulic cylinder 3,4 energy self contained function, on draw capsule style keeping liquid cylinder pressure 3 to be used to the capsule that stretches, capsule is gone out from the tire central term.Following tread flaking hydraulic cylinder 4 is used for the tire that vulcanizates is held out, with crane tire is taken away, the concrete structure of this central authority is to draw capsule style keeping liquid cylinder pressure 3 long 1100mm, internal diameter 115mm, draw capsule style keeping liquid cylinder pressure 3 to be connected with lower chuck 3 with upper chuck 1, tread flaking hydraulic cylinder 4 places subsurface, and piston rod part links to each other with drawing capsule style keeping liquid cylinder pressure 3, draws capsule style keeping liquid cylinder pressure 3 to be located by fairlead.
The installation process of this central authority: earlier positioning sleeve is fixed in mould 40 bottoms, will draws capsule style keeping liquid cylinder pressure 3 therefrom to pass again, tread flaking hydraulic cylinder 4 is fixed in the cunette again, the top of tread flaking hydraulic cylinder 4 links to each other with the bottom of drawing capsule style keeping liquid cylinder pressure 3.
The installation process of this central authority: patrix is hung away with crane or other instrument, the oil-feed of B mouth ejects capsule from tire, the oil-feed of D mouth will draw capsule style keeping liquid cylinder pressure 3 to eject from mould together with the tire that vulcanizates, with crane tire is unloaded, getting tire, to finish type-approval process as follows, the oil-feed of B mouth is stretching with capsule, to be evacuated simultaneously and take out time, be set to outside the capsule with the fetus of crane forming, the E mouth steam that advances to finalize the design simultaneously, capsule is heaved, the oil-feed of A mouth is drawn capsule flat, the crane patrix is locked upper and lower mould in the E mouth with the bolt of lock or mould, the F mouth advances hot water and vulcanizes.
The structure of another kind of as shown in Figure 2 possible central authority, drawing the concrete structure of capsule typing central authority 30 is to comprise upper chuck 1 and lower chuck 2 and draw capsule style keeping liquid cylinder pressure 3 and tread flaking hydraulic cylinder 4, and tread flaking hydraulic cylinder 4 is the nestable composite construction that forms of inside and outside multilayer hydraulic cylinder.
As its concrete structure of accompanying drawing be, this hydraulic cylinder 4 long 1000mm, internal diameter 120mm, its piston rod 63b hollow, its internal diameter 80mm, external diameter 100mm, inside is with another independent piston rod 64, its external diameter is 60mm, these independent piston rod 64 1 end inner hollow, internal diameter 30mm, an oil inlet pipe 65 its internal diameter 20mm, external diameter 25mm, this oil inlet pipe 65 places the cavity of independent piston rod 64, and seals with sealing ring with the end cap 63c and the piston 63d of hydraulic cylinder 4.
All be equipped with through hole 66,67 in the middle of upper chuck 1 and the lower chuck 2; The piston rod 63b of hydraulic cylinder 4 is connected with close piston upper chuck 1; Independent piston rod 64 passes upper chuck 1 through hole, is connected with lower chuck 2.Be equipped with thermal sleeve 620,621 between upper chuck 1 and the lower chuck 2, wherein be equipped with sealing ring between the thermal sleeve 620,621.
Comprise piston 63a and piston rod 63b in the hydraulic cylinder 4; Removably connect between piston 63a and the piston rod 63b.
The installation process of this central authority: behind the gland and the installation of tread flaking bar with outermost tread flaking cylinder body, the piston with this cylinder body installs again earlier; This piston is inserted in the outmost cylinder body then, and the oil inlet pipe that will handle the piston rod of capsule again inserts in the middle of the rear pressing cover and piston of tread flaking cylinder.To handle the inside that the piston rod of capsule inserts the tread flaking bar at last, both with the gland of center seal bar fixing with the tread flaking bar on.
The course of action of this central authority: central authority penetralia center-pole ejects, and capsule is straightened, oil-in 6A, 6B oil-feed simultaneously at this moment, and the cylinder body of penetralia piston rod, promptly the tread flaking piston rod ejects, and tire is deviate from, and manually takes off.The oil-in 6C of central authority, 6D oil-feed 6A, the oil return of 6B mouth then, capsule is pulled, and tread flaking is finished; Dress during tire the oil return of central authority 6A mouth oil-feed 6C mouth at this moment center-pole be ejected capsule and be straightened, at this moment the fetus of forming being enclosed within to be drawn is worth on the capsule, the oil return of 6C mouth oil-feed 6A mouth, piston rod is pulled back, and behind certain position, control signal is connected, after the piston rod stop motion, advance first and second typing steam in the capsule, fetus is finalized, and vulcanizes until matched moulds.
The structure of another kind of as shown in Figure 3 possible central authority, comprise upper chuck 1 and lower chuck 2 and draw capsule style keeping liquid cylinder pressure 3 and tread flaking hydraulic cylinder 4, piston 74b in tread flaking hydraulic cylinder 4 comprises cylinder body 74a and places this cylinder body 74a and the piston rod 74c of fixedlying connected with this piston 74b, this piston rod 74c connects lower chuck 2; Wherein piston rod 74c hollow forms cavity 75, and piston 74b and piston rod 74c are with being threaded.Its concrete knot size is the long 700mm of cylinder body 74a, diameter 85mm; The long 400mm of piston rod 74c, internal diameter 115mm, external diameter 141mm.Install in the cavity 75 of this piston rod 74c draw capsule style keeping liquid cylinder pressure 3 draw capsule typing piston 73b with draw with this that capsule typing piston 73b fixedlys connected draw capsule typing piston rod 73c.Its concrete knot size is to draw the long 1200mm of capsule typing piston rod 73c, diameter 60mm.This draws capsule typing piston rod 73c to connect upper chuck 1; Draw capsule style keeping liquid cylinder pressure 3 that oil inlet and outlet 7C, 7D are set, wherein oil inlet and outlet 7C places the bottom of cavity 75, and tread flaking hydraulic cylinder 4 is provided with oil inlet and outlet 7A, 7B.
Be equipped with thermal sleeve 76,77 between upper chuck 1 and the lower chuck 2, wherein be equipped with sealing ring between the thermal sleeve 76,77.
The course of action of this central authority:
Draw the capsule type-approval process---oil inlet and outlet 7C oil-feed, oil inlet and outlet 7D is fuel-displaced, promotes to draw capsule typing piston 73b and draws capsule typing piston rod 73c to move upward, and upper chuck 1 is moved upward; This draws capsule typing piston 73b and draws capsule typing piston rod 73c to go to stretching capsule 710 after the range, oil inlet and outlet 7D oil-feed, oil inlet and outlet 7C is fuel-displaced, promotion is drawn capsule typing piston 73b and is drawn capsule typing piston rod 73c to move downward, upper chuck 1 is moved downward, crooked capsule 710 and so forth, is finished and is drawn the capsule type-approval process.
Tread flaking process---first oil inlet and outlet 7C oil-feed, oil inlet and outlet 7D is fuel-displaced, after promotion is drawn capsule typing piston 73b and is drawn capsule typing piston rod 73c to move upward and goes to range, stretching capsule; Oil inlet and outlet 7A oil-feed then, oil inlet and outlet 7B is fuel-displaced, and the piston rod 74c that promotes tread flaking hydraulic cylinder 4 moves upward, lower chuck 2 is also moved upward, the tire that promotion vulcanizates moves upward, and after the arrival range, the tread flaking sleeve is placed in the bottom of tire, oil inlet and outlet 7B oil-feed then, oil inlet and outlet 7A is fuel-displaced, lower chuck 2 is moved downward, under the help of tread flaking sleeve, tire that vulcanizates and lower chuck 2 break away from, and finish the tread flaking process.
Claims (8)
1. a machine-mould integrated formula tire forming vulcanizer comprises and draws capsule typing central authority (30) and tire-mold (40), and the fastener (50) that this tire-mold (40) of mold clamping force is provided; It is characterized in that: the above-mentioned capsule typing central authority (30) that draws is installed at the center of above-mentioned tire-mold (40); The outer rim of this tire-mold (40) is equipped with the heating jacket (42) of logical heat medium.
2. machine-mould integrated formula tire forming vulcanizer according to claim 1 is characterized in that: above-mentioned tire-mold (40) comprises mold (45) and bed die (46); The counterdie bottom is provided with to be exclusively used in installs the above-mentioned step (41) that draws capsule typing central authority (30) usefulness.
3. machine-mould integrated formula tire forming vulcanizer according to claim 1 and 2, it is characterized in that: the heating jacket (42) of above-mentioned tire-mold (40) is provided with a plurality of ventilation sleeve pipes (43), and this tire-mold (40) is equipped with the air duct (44) that is communicated with this tire-mold (40) inside and described ventilation sleeve pipe (43).
4. machine-mould integrated formula tire forming vulcanizer according to claim 1 and 2 is characterized in that: the fastener (50) of above-mentioned tire-mold (40) is the bolt (47) of lock ring or a plurality of locking moulds
5. machine-mould integrated formula tire forming vulcanizer according to claim 3 is characterized in that: above-mentioned tire-mold (40) and heating jacket (42) are made one.
6. machine-mould integrated formula tire forming vulcanizer according to claim 1 is characterized in that: the above-mentioned capsule typing central authority (30) that draws comprises upper chuck (1) and lower chuck (2) and draws capsule style keeping liquid cylinder pressure (3) and tread flaking hydraulic cylinder (4); Described capsule style keeping liquid cylinder pressure (3) and the tread flaking hydraulic cylinder (4) of drawing is two independent hydraulically controlled cylinders of connecting up and down.
7. machine-mould integrated formula tire forming vulcanizer according to claim 1, it is characterized in that: the above-mentioned capsule typing central authority (30) that draws is, comprise upper chuck (1) and lower chuck (2) and draw capsule style keeping liquid cylinder pressure (3) and tread flaking hydraulic cylinder (4), described tread flaking hydraulic cylinder (4) is the nestable composite construction that forms of inside and outside multilayer hydraulic cylinder; The nestable structure of described tread flaking hydraulic cylinder (4) is, piston rod (63b) hollow of this tread flaking hydraulic cylinder (4), inside is with another independent piston rod (64), these independent piston rod (64) one end inner hollow, an oil inlet pipe (65) are placed in one and seal with sealing ring with the end cap (63c) and the piston (63d) of described hydraulic cylinder (4).
8. machine-mould integrated formula tire forming vulcanizer according to claim 1, it is characterized in that: above-mentioned to draw capsule typing central authority (30) be to comprise upper chuck (1) and lower chuck (2) and draw capsule style keeping liquid cylinder pressure (3) and tread flaking hydraulic cylinder (4), piston (74b) in described tread flaking hydraulic cylinder (4) comprises cylinder body (74a) and places this cylinder body (74a) and the piston rod (74c) of fixedlying connected with this piston (74b), described piston rod (74c) connects lower chuck (72), described piston rod (74c) hollow, install in the cavity (75) of this piston rod (74c) draw capsule style keeping liquid cylinder pressure (73) draw capsule typing piston (73b) with draw with this that capsule typing piston (73b) fixedlys connected draw capsule typing piston rod (73c); This draws capsule typing piston rod (73c) to connect upper chuck (1); The described capsule style keeping liquid cylinder pressure (3) that draws is provided with oil inlet and outlet (7C, 7D), and described tread flaking hydraulic cylinder (4) is provided with oil inlet and outlet (7A, 7B); The length of the piston rod (74c) of above-mentioned tread flaking hydraulic cylinder (4) is greater than the length of the cylinder body (74a) of above-mentioned tread flaking hydraulic cylinder (4).Above-mentioned lower chuck (2) center is provided with through hole (78), and the above-mentioned capsule typing piston rod (73c) that draws passes this through hole (78) connection upper chuck (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03269211 CN2635324Y (en) | 2003-07-29 | 2003-07-29 | Machine mould integrated type profile vulcanization machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03269211 CN2635324Y (en) | 2003-07-29 | 2003-07-29 | Machine mould integrated type profile vulcanization machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2635324Y true CN2635324Y (en) | 2004-08-25 |
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ID=34299848
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03269211 Expired - Fee Related CN2635324Y (en) | 2003-07-29 | 2003-07-29 | Machine mould integrated type profile vulcanization machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2635324Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101468502B (en) * | 2007-12-26 | 2011-08-10 | 李玉明 | Inner steaming pan type machine and mold integrated vulcanizing device |
| CN101578166B (en) * | 2007-01-30 | 2012-06-27 | 株式会社神户制钢所 | Tire vulcanizer |
| CN103358439A (en) * | 2013-07-04 | 2013-10-23 | 风神轮胎股份有限公司 | Tire mold chuck |
| CN103481422A (en) * | 2013-10-10 | 2014-01-01 | 建阳义正机械制造有限公司 | Energy-saving tyre vulcanizer and tyre vulcanization technology |
| CN110239125A (en) * | 2018-03-09 | 2019-09-17 | 四川轮胎橡胶（集团）股份有限公司 | The capsule fixture of Type B tire forming vulcanizer |
| CN112549602A (en) * | 2021-02-22 | 2021-03-26 | 永一橡胶有限公司 | Turning capsule vulcanizing device and vulcanizing method |
-
2003
- 2003-07-29 CN CN 03269211 patent/CN2635324Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101578166B (en) * | 2007-01-30 | 2012-06-27 | 株式会社神户制钢所 | Tire vulcanizer |
| CN101468502B (en) * | 2007-12-26 | 2011-08-10 | 李玉明 | Inner steaming pan type machine and mold integrated vulcanizing device |
| CN103358439A (en) * | 2013-07-04 | 2013-10-23 | 风神轮胎股份有限公司 | Tire mold chuck |
| CN103358439B (en) * | 2013-07-04 | 2015-10-07 | 风神轮胎股份有限公司 | A kind of tire mold chuck |
| CN103481422A (en) * | 2013-10-10 | 2014-01-01 | 建阳义正机械制造有限公司 | Energy-saving tyre vulcanizer and tyre vulcanization technology |
| CN110239125A (en) * | 2018-03-09 | 2019-09-17 | 四川轮胎橡胶（集团）股份有限公司 | The capsule fixture of Type B tire forming vulcanizer |
| CN112549602A (en) * | 2021-02-22 | 2021-03-26 | 永一橡胶有限公司 | Turning capsule vulcanizing device and vulcanizing method |
| CN112549602B (en) * | 2021-02-22 | 2021-05-14 | 永一橡胶有限公司 | Turning capsule vulcanizing device and vulcanizing method |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |