CN2633405Y - Novel dust remover - Google Patents

Novel dust remover Download PDF

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Publication number
CN2633405Y
CN2633405Y CN 03266832 CN03266832U CN2633405Y CN 2633405 Y CN2633405 Y CN 2633405Y CN 03266832 CN03266832 CN 03266832 CN 03266832 U CN03266832 U CN 03266832U CN 2633405 Y CN2633405 Y CN 2633405Y
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CN
China
Prior art keywords
filter core
filter
dust
filter chamber
aerodynamic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 03266832
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Chinese (zh)
Inventor
崔前海
张鹏毅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing CATIC special equipment Engineering Co., Ltd.
China Aviation Planning and Construction Development Co., Ltd.
Original Assignee
CHINA AERONAUTICAL PROJECT AND DESIGN INSTITUTE
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Filing date
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Priority to CN 03266832 priority Critical patent/CN2633405Y/en
Application granted granted Critical
Publication of CN2633405Y publication Critical patent/CN2633405Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

A novel dust remover comprises a filtration chamber, an aerodynamic segregator, a filtration core, an ash bucket, a compressed air back blast gun and a clean air channel, wherein the aerodynamic segregator is vertically arranged on one side of the filtration chamber and the filtration core is horizontally or vertically and sideling arranged on the other side of the filtration chamber, and the ash bucket is arranged on the lower part of the filtration chamber, and the compressed air back blast gun is arranged in the clean air channel and is pointed to the center of the filtration core opening. The novel dust remover belongs to the environmental protection dust removal field and is applied to machine work and all dust work stations, in particular to being used to purify air with a plenty of sand, for example a sand blasting operation. The novel dust remover has the advantages of perfect structure, long service life and high dust removal efficiency which reaches as high as 99.99 percent.

Description

A kind of novel deduster
A kind of novel deduster, form by filter chamber, aerodynamic separator, filter core, compressed air blowback mouth, flue-dust retainer etc., belong to environmental protection dedusting technology field, be applicable to machining and various dust work point, the purified treatment that is particularly useful for dust-containing air in the surface sand-blasting operation before the steel component application, compact conformation, rationally distributed, long service life, efficiency of dust collection height.
The dust laden air that produces in industrial production is if directly enter atmosphere, with serious environment pollution, along with industrial continuous development, environmental protection requirement is also improved day by day, in the prior art, to the purified treatment of dust laden air, generally adopt cyclonic separation to add the mode of cloth bag filtration.Enter the cyclonic separation section as dust laden air from the air inlet of deduster, the dust of larger particles motional inertia and gravity by self in segregation section sinks in the dust collection on the way, and thinner dust is by flat cloth bag filtration.Cleaned air passes enters atmosphere through exhaust duct, be arrested in the dust of flat cloth bag outer surface, in cloth bag, outwards carry out blowback wind in order termly to remove the laying dust on the cloth bag outer surface, deashing process is finished by a cover automatic program control, the dust of removing also falls into dust collection, is discharged by unloading valve.Disclose above-mentioned technical information in the YZB unit-combination type flat bag filter product sample by Joint Venture Yinyan Environmental Protection Equipment Engineering Co., Ltd., B's printing, the progress of this deduster is to make the filter cloth of cloth bag can be according to the temperature apolegamy of dust laden air, during as≤120 ° with polyester pin felt, 140~150 ℃ the time with 208 terylene, use glass fibre 200~250 ℃ the time, but the equal series fiber fabric of filter cloth, its gap is 300 μ m, grit less than 300 μ m embeds the gap easily, cloth bag is stopped up, increased the deashing difficulty.And cloth bag do not have rigidity, and repeated deformation in deashing damages easily, and service life is shorter.Adopt the cyclonic separation mode in addition, airflow direction changes mild, is unfavorable for that grit leans on its own inertial separated from the gas, thereby has increased the burden of cloth bag, has shortened cleaning cycle.Because the breakage of cloth bag has been quickened in frequent deashing operation again.
The purpose of this utility model provides that a kind of more reasonable structure, efficiency of dust collection are higher, longer service life, novel deduster that volume is littler.
For achieving the above object, the utility model deduster is made up of filter chamber, aerodynamic separator, filter core, flue-dust retainer, compressed air blowback mouth, pure air passage etc., aerodynamic separator is vertically mounted on a side of filter chamber, filter core level or opposite side vertical, that tilt to be installed in the filter chamber.An aerodynamic separator and a filter core are set in the filter chamber at least, connect a dust laden air import and a pure air outlet at least.Flue-dust retainer is installed in the bottom of filter chamber, compressed air blowback mouth is installed in the pure air passage and aims at the center of filter core openend, it is characterized in that this aerodynamic separator is a cone that the cross section is a rectangle, constitute and to the venetian blind type member of under shed by grizzly bar, its minor face is two conical plates, the two ends of grizzly bar are separately fixed on two limits of two conical plates, constitute the shutter form under shed; This filter core is a hollow cylinder, constitutes barrel by filter course, and this barrel is the accordion that composite radially is folded into, and is covered with to prevent the wire catch net that is out of shape on surfaces externally and internally, and scribbles the fibrage of ultra-fine ultra-thin submicron order diameter.
That described novel deduster, the cone cross section of its aerodynamic separator also can be is square, triangle, trapezoidal, polygon, circle, ellipse.
Described novel deduster, the vertical section of its filter core are circular, oval, square, rectangle, triangle, polygon.
After adopting said structure, because the cone that is rectangle that aerodynamic separator is a cross section, the venetian blind type member that constitutes by grizzly bar, when walking around grizzly bar, air-flow swerves, and grit is because its own inertial, continue to move downward by gravity, the grit that the overwhelming majority in the air-flow is thicker is settled down in the flue-dust retainer, and the trickle grit of fraction is through filter element filtering, alleviated the burden of filter core widely, again owing to adopted the filter core of the special construction of making by composite, can capture the fine grit of 0.5 μ m, efficiency of dust collection reaches 99.99%.The fiber that scribbles the ultra-fine thin submicron order diameter of one deck because of cartridge surface becomes smooth, can not adhere to dust, more can not make dust be penetrated into filtering layer inside, the difficulty and the frequency of deashing operation have been reduced, and filter core has certain rigidity, be fixedly mounted on again in the filter chamber, can withstand the impact of reverse impulse air-flow in the deashing operation, thereby only produce slight deformation and do not influence and obtain higher efficiency of dust collection and long service life service life.
Because the barrel of filter core is the accordion that composite radially is folded into, filter area is big, and its volume only is equivalent to 1/3 of air quantity sack cleaner at the same level, and it is compact that structure becomes.
The utility model compared with prior art has following advantage:
1. owing to airflow direction changes the deficiency that influences separating effect gently, improved separating effect behind the employing aerodynamic separator when having overcome cyclonic separation in the prior art;
2. overcome flat cloth bag short deficiency in service life in the prior art, significantly improved efficiency of dust collection behind the employing filter core, prolonged service life.
3. overcome cloth pocket structure corrugationless in the prior art and made the less deficiency of unit volume filter area, compact conformation, the volume of this deduster are less, can save floor occupying area and installing space.
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 looks scheme of installation for deduster master of the present utility model;
Fig. 2 looks scheme of installation for a deduster of the present utility model left side;
Fig. 3 looks scheme of installation for the master of another specific embodiment of deduster of the present utility model;
Fig. 4 looks scheme of installation for the left side of another specific embodiment of deduster of the present utility model.
As shown in Figure 1, deduster of the present utility model is made up of filter chamber 1, dust laden air import 2, aerodynamic separator 3, pure air outlet 4, filter core 6, filter core installation dividing plate 9, flue-dust retainer 10, ash hole 11, leg 12, compressed air blowback mouth 13, compressed air gas collection bag 14, staircase 15, pure air passage 16.Filter chamber 1 is rectangle or square box, aerodynamic separator 3 is vertically mounted on a side of filter chamber 1, it is a cone that the cross section is a rectangle, its minor face is two conical plates, the two ends of grizzly bar are separately fixed on two limits of two conical plates, formation is to the shutter form of under shed, also can be made into the cross section and be square, triangle, trapezoidal, polygon, circle, oval-shaped cone; Filter core 6 levels are installed in the opposite side of filter chamber 1; it is the circular cylinder body of a hollow; also can be made into vertical section and be oval, square, rectangle, triangle, polygon; these filter core 6 usefulness composites radially are folded into accordion; constitute filter course 5, also claim barrel, on surfaces externally and internally, be covered with and prevent the wire catch net that is out of shape; and scribbling the fibrage of ultra-fine ultra-thin submicron order diameter, the material of making filter core 6 is commercially available finished product.It is fixing that one end of filter core 6 utilizes mounting bracket 7 and filter core that dividing plate 9 is installed, and the other end extends to a side of filter chamber 1, with the closure plate 8 that is fastened on the mounting bracket 7 port blocked, and makes that space and filter chamber 1 separate in the cylindrical shell.Filter core is installed the sidewall of dividing plate 9 as filter chamber 1, and the circular hole that has 6 external diameters with filter core 6 to mate on it is put into filter chamber 1 with filter core 6 level from circular hole that the other end is blocked.The effect of mounting bracket 7, the one, support the filter core cylindrical shell increasing rigidity, the 2nd, fastening with closure plate 8, the 3rd, with filter core dividing plate 9 is installed and is connected with fixing filter core 6; Dust laden air import 2 fuses external dust laden air pipe with aerodynamic separator 3; Pure air outlet 4 is positioned at the lower right of pure air passage 16 and fuses with it, and the external pure air pipe that is installed in the exhaust blower suction inlet moves deduster under negative pressure; Compressed air blowback mouth 13 is installed in the pure air passage 16 and aims at the center of filter core 6 openends, in order to remove the fine laying dust on filter core 6 surfaces; Compressed air gas collection bag 14 is installed on the lateral wall of pure air passage 16, and in order to the more stable compressed air of storage pressure, air pressure generally remains on 4~6kg/cm 2When needing deashing, control system can be carried out the deashing operation automatically, order is opened electromagnetic impulse valve, compressed air is entered blowback mouth 13 and is oppositely poured corresponding filter core 6 by gas bag 14, to be deposited on lip-deep dust and blow off, dust falls under gravity in the flue-dust retainer 10 and by ash hole 11 and enters in the ash bucket, and leg 12 is installed in the bottom of dirt pocket 1, and it is supported on certain altitude, so that ash discharge.
Aerodynamic separator 3 shown in Figure 2 is two blocks of minor face plates of cone, both sides constitute shutter form shown in Figure 1 after grizzly bar is installed, the vertical section of filter core 6 is the circle of hollow, annulus is represented filter course 5, the centre is a mounting bracket 7, two groups of filter cores 6 are parallel arranged side by side, and aerodynamic separator 3 is installed in therebetween.
Figure 3 shows that filter core 6 vertically arranged dedusters, pure air passage 16 is horizontally set on the top of filter chamber 1, by filter core dividing plate 9 being installed separates with the filter chamber, compressed air blowback mouth 13 is arranged in the pure air passage 16 and the center of perpendicular alignmnet filter core 6 openends, staircase 15 is installed on the outer wall of filter chamber 1, is convenient to the installation and the maintenance of deduster.
As shown in Figure 4, in pure air passage 16, from the two sides, front and back two groups of compressed air blowback mouths 13 are installed, its corresponding two compressed air gas collection bags 14 also are arranged on the two sides, front and back of pure air passage 16.
The normal course of operation of deduster is as follows:
Dust laden air 2 enters aerodynamic separator 3 from entering the mouth, the thick grit of carrying under one's arms in the air-flow sinks in the flue-dust retainer 10 along cone by self motional inertia and gravity, the fine grit of carrying under one's arms in the air-flow is crossed shutter with air communication and is entered in the dirt pocket 1, under suction function, air-flow is sucked up to filter core 6, fine grit is blocked and be deposited on the outer surface of filter core 6, pure air enters in the cylindrical shell of filter core 6 space and enters the exhaust blower suction inlet through pure air passage 16 and pure air outlet 4 by filter course 5, enter atmosphere by exhaust blower.The fine grit that is deposited on filter core 6 outer surfaces is regularly removed by aforesaid program.

Claims (3)

1. novel deduster, by filter chamber (1), aerodynamic separator (3), filter core (6), flue-dust retainer (10), compressed air blowback mouth (13), pure air passage compositions such as (16), aerodynamic separator (3) is vertically mounted on a side of filter chamber (1), filter core (6) level or vertical, tilt to be installed in the opposite side of filter chamber (1), an aerodynamic separator (3) and a filter core (6) are set in the filter chamber (1) at least, at least connect a dust laden air import (2) and a pure air outlet (4), flue-dust retainer (10) is installed in the bottom of filter chamber (1), compressed air blowback mouth (13) is installed in the pure air passage (16) and aims at the center of filter core (6) openend, it is characterized in that this aerodynamic separator (3) is a cone that the cross section is a rectangle, constitute and to the venetian blind type member of under shed by grizzly bar, its minor face is two conical plates, the two ends of grizzly bar are separately fixed on two limits of two conical plates, constitute the shutter form under shed; This filter core (6) is a hollow cylinder, constitutes barrel by filter course (5), and this barrel is the accordion that composite radially is folded into, and is covered with to prevent the wire catch net that is out of shape on surfaces externally and internally, and scribbles the fibrage of ultra-fine ultra-thin submicron order diameter.
2. that novel deduster according to claim 1, the cone cross section that it is characterized in that this aerodynamic separator (3) can be is square, triangle, trapezoidal, polygon, circle, ellipse.
3. novel deduster according to claim 1 and 2 is characterized in that the vertical section of this filter core (6) is circular, oval, square, rectangle, triangle, polygon.
CN 03266832 2003-07-07 2003-07-07 Novel dust remover Expired - Lifetime CN2633405Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 03266832 CN2633405Y (en) 2003-07-07 2003-07-07 Novel dust remover

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 03266832 CN2633405Y (en) 2003-07-07 2003-07-07 Novel dust remover

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102423627A (en) * 2006-10-16 2012-04-25 罗瑞真 Intelligent air cleaning method and device
CN102580433A (en) * 2011-12-09 2012-07-18 佛山市人居环保工程有限公司 Dust remover
CN102747985A (en) * 2011-04-19 2012-10-24 阿特拉斯科普柯(南京)建筑矿山设备有限公司 Pneumatic control system of dust collector
CN103041661A (en) * 2013-01-30 2013-04-17 杨蕊 Dust recycling method for processing workshop with dust
CN103331065A (en) * 2013-01-27 2013-10-02 杨蕊 Energy-saving environmental-friendly dust recycling and processing device for processing workshops
CN113769498A (en) * 2013-03-04 2021-12-10 唐纳森公司 Air filter system and method of using same

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102423627A (en) * 2006-10-16 2012-04-25 罗瑞真 Intelligent air cleaning method and device
CN102423627B (en) * 2006-10-16 2014-02-19 罗瑞真 Intelligent air cleaning method and device
CN102747985A (en) * 2011-04-19 2012-10-24 阿特拉斯科普柯(南京)建筑矿山设备有限公司 Pneumatic control system of dust collector
CN102747985B (en) * 2011-04-19 2015-02-04 阿特拉斯科普柯(南京)建筑矿山设备有限公司 Pneumatic control system of dust collector
CN102580433A (en) * 2011-12-09 2012-07-18 佛山市人居环保工程有限公司 Dust remover
CN102580433B (en) * 2011-12-09 2016-01-27 佛山市人居环保工程有限公司 A kind of deduster
CN103331065A (en) * 2013-01-27 2013-10-02 杨蕊 Energy-saving environmental-friendly dust recycling and processing device for processing workshops
CN103041661A (en) * 2013-01-30 2013-04-17 杨蕊 Dust recycling method for processing workshop with dust
CN113769498A (en) * 2013-03-04 2021-12-10 唐纳森公司 Air filter system and method of using same
CN113769498B (en) * 2013-03-04 2023-03-10 唐纳森公司 Air filter system and method of using same
US11931681B2 (en) 2013-03-04 2024-03-19 Donaldson Company, Inc. Air filter systems and methods of using the same

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20090508

Address after: No. 12, Desheng Avenue, Beijing, 100011

Co-patentee after: Beijing CATIC special equipment Engineering Co., Ltd.

Patentee after: China Institute of Aeronautical Industry Planning and design

Address before: No. 12, Desheng Avenue, Beijing, 100011

Patentee before: China Aeronautic Industrial Programme and Design Inst.

C56 Change in the name or address of the patentee

Owner name: CHINA AVIATION PLANNING AND CONSTRUCTION DEVELOPME

Free format text: FORMER NAME: CHINA AERONAUTICAL PROJECT AND DESIGN INSTITUTE

CP01 Change in the name or title of a patent holder

Address after: 100011, No. 12, Desheng Avenue, Beijing

Co-patentee after: Beijing CATIC special equipment Engineering Co., Ltd.

Patentee after: China Aviation Planning and Construction Development Co., Ltd.

Address before: 100011, No. 12, Desheng Avenue, Beijing

Co-patentee before: Beijing CATIC special equipment Engineering Co., Ltd.

Patentee before: China Aeronautic Industrial Programme and Design Inst.

C17 Cessation of patent right
CX01 Expiry of patent term

Expiration termination date: 20130707

Granted publication date: 20040818