CN2623437Y - Novel vacuum injection molding mechanism - Google Patents

Novel vacuum injection molding mechanism Download PDF

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Publication number
CN2623437Y
CN2623437Y CN 03213625 CN03213625U CN2623437Y CN 2623437 Y CN2623437 Y CN 2623437Y CN 03213625 CN03213625 CN 03213625 CN 03213625 U CN03213625 U CN 03213625U CN 2623437 Y CN2623437 Y CN 2623437Y
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container
molding
pouring cup
glass
pouring
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CN 03213625
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刘伟军
郭晓光
韩波
岳震
王圳
于彦风
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Shenyang Institute of Automation of CAS
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Shenyang Institute of Automation of CAS
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Abstract

本实用新型公开一种新型真空注型机构。它由提升搅拌机构、倾倒机构和压力灌注机构组成,提升搅拌机构采用提升搅拌器,可升降地安装在容器倾倒杯A上方;倾倒机构由容器倾倒杯A、容器倾倒杯B构成,用于倾倒成型材料的容器倾倒杯A位于提升搅拌器一侧、于容器倾倒杯B上方;压力灌注机构由灌注箱体、推进活塞和成型模具组成,灌注箱体上方设一可以接收来自容器倾倒杯B的成型材料的漏斗、于容器倾倒杯B下方,推进活塞安装在灌注箱体里。本实用新型能够使成型材料有效地压入成型模腔中,并使成型材料与成型模腔充分贴合,从而获得质量优良的模具和零件制品,满足快速制造模具和零件的需求。

Figure 03213625

The utility model discloses a novel vacuum injection molding mechanism. It consists of a lifting and stirring mechanism, a pouring mechanism and a pressure injection mechanism. The lifting and stirring mechanism adopts a lifting stirrer and is installed above a container pouring cup A in a liftable manner; the pouring mechanism consists of a container pouring cup A and a container pouring cup B, and the container pouring cup A for pouring molding materials is located on one side of the lifting stirrer and above the container pouring cup B; the pressure injection mechanism consists of an injection box, a push piston and a molding mold. A funnel for receiving molding materials from the container pouring cup B is arranged above the injection box and below the container pouring cup B, and the push piston is installed in the injection box. The utility model can effectively press the molding material into the molding cavity and make the molding material fully fit the molding cavity, thereby obtaining molds and parts products with excellent quality, meeting the needs of rapid manufacturing of molds and parts.

Figure 03213625

Description

一种新型真空注型机构A New Vacuum Injection Mechanism

技术领域technical field

本实用新型涉及一种用于快速制造模具和零件的新型真空注型机构。The utility model relates to a novel vacuum injection molding mechanism for rapidly manufacturing molds and parts.

背景技术Background technique

目前,用于快速模具制造技术的真空浇注成型设备中,其核心机构一般由真空泵、成型料容器及搅拌器、漏斗和成型模腔组成。该机构体系在成型过程中,先将成型材料放在成型料容器中抽真空并搅拌,然后采用卸真空的方式形成负压而使成型材料注入成型模腔中。这种成型机构存在如下不足之处:一般用于真空注型的材料多选用树脂、塑料以及相应的促进剂、催化剂等混合体,因而,材料的流动性较差、固化速度快,这就造成了在真空负压力作用下,材料不能充分填充到成型模腔中,所以成型零件质量较差。这种弊端在薄壁或大尺寸模具及零件制造中尤为突出。At present, in the vacuum casting equipment used in rapid mold manufacturing technology, its core mechanism is generally composed of a vacuum pump, a molding material container, an agitator, a funnel, and a molding cavity. During the molding process of this mechanism system, the molding material is first placed in the molding material container to evacuate and stir, and then the vacuum is used to form a negative pressure to inject the molding material into the molding cavity. This molding mechanism has the following disadvantages: Generally, the materials used for vacuum injection molding mostly use a mixture of resin, plastic and corresponding accelerators, catalysts, etc. Therefore, the fluidity of the material is poor and the curing speed is fast, which causes In addition, under the action of vacuum negative pressure, the material cannot be fully filled into the molding cavity, so the quality of the molding parts is poor. This disadvantage is particularly prominent in the manufacture of thin-walled or large-scale molds and parts.

实用新型内容Utility model content

为克服现有真空注型机存在的上述不足,本实用新型提供一种能实现成型材料充分填满成型模腔的新型真空注型机构。In order to overcome the above-mentioned shortcomings of existing vacuum injection molding machines, the utility model provides a novel vacuum injection molding mechanism capable of fully filling the molding cavity with molding materials.

本实用新型解决其技术问题所采用的技术方案是:由提升搅拌机构、倾倒机构和压力灌注机构组成,其特征是:所述提升搅拌机构采用提升搅拌器,可升降地安装在容器倾倒杯A上方;倾倒机构由容器倾倒杯A、容器倾倒杯B构成,用于倾倒成型材料的容器倾倒杯A位于提升搅拌器一侧、于容器倾倒杯B上方;压力灌注机构为活塞推进式压力灌注机构,由灌注箱体、推进活塞和成型模具组成,灌注箱体上方设一可以接收来自容器倾倒杯B的成型材料的漏斗、于容器倾倒杯B下方,推进活塞安装在灌注箱体里,灌注箱体通过输出管路与成型模具相通。The technical scheme adopted by the utility model to solve the technical problems is: it is composed of a lifting and stirring mechanism, a pouring mechanism and a pressure pouring mechanism, and its characteristic is that: the lifting and stirring mechanism adopts a lifting stirrer, which can be lifted and installed on the container pouring cup A Above; the pouring mechanism is composed of a container pouring cup A and a container pouring cup B. The container pouring cup A for pouring molding materials is located on the side of the lifting agitator and above the container pouring cup B; the pressure filling mechanism is a piston push type pressure filling mechanism , consisting of a pouring box, a pusher piston and a molding die. A funnel that can receive the molding material from the pouring cup B of the container is arranged above the pouring box. Below the pouring cup B of the container, the pusher piston is installed in the pouring box. The pouring box The body communicates with the forming mold through the output pipeline.

本实用新型各组成部分功能、相互连接及协作关系为:The functions, interconnections and cooperative relations of each component part of the utility model are as follows:

容器倾倒杯A用于盛装成型材料,并在电机驱动下将成型材料倒入容器倾倒杯B中;容器倾倒杯B接收来自容器倾倒杯A的成型材料,然后利用提升搅拌机构进行成型材料的搅拌;压力灌注机构用来接收容器倾倒杯B送来的成型材料,然后在推进活塞的作用下通过输出管路将成型材料压入成型模腔中。The container pouring cup A is used to hold the molding material, and the molding material is poured into the container pouring cup B under the drive of the motor; the container pouring cup B receives the molding material from the container pouring cup A, and then uses the lifting and stirring mechanism to stir the molding material ; The pressure filling mechanism is used to receive the molding material sent by the container pouring cup B, and then press the molding material into the molding cavity through the output pipeline under the action of the advancing piston.

本实用新型的有益效果是:The beneficial effects of the utility model are:

1.具有成型材料充分填满成型模腔的特点。与利用卸真空形成的负压将成型材料压入成型模腔的现有技术相比,本实用新型真空注型机构是利用压力灌注机构将成型材料有效地压入成型模腔中,使成型材料与成型模腔充分贴合,实现成型材料充分填满成型模腔的关键技术,从而获得质量优良的模具和零件制品。1. It has the characteristics that the molding material fully fills the molding cavity. Compared with the prior art that uses the negative pressure formed by unloading the vacuum to press the molding material into the molding cavity, the vacuum injection mechanism of the utility model uses the pressure filling mechanism to effectively press the molding material into the molding cavity, so that the molding material It is the key technology to fully fit the molding cavity and realize the molding material fully filling the molding cavity, so as to obtain high-quality molds and parts.

2.本实用新型整体结构简单,便于设计与制造,可应用于快速制造模具和零件的场所。2. The overall structure of the utility model is simple, easy to design and manufacture, and can be applied to places where molds and parts are rapidly manufactured.

附图说明Description of drawings

图1为本实用新型结构图。Fig. 1 is a structural diagram of the utility model.

具体实施方式Detailed ways

下面结合附图对本实用新型的结构及其工作过程作进一步详细说明。Below in conjunction with accompanying drawing, structure of the utility model and working process thereof are described in further detail.

如图1所示,本实用新型由提升搅拌机构、倾倒机构和压力灌注机构组成,其中:提升搅拌器1可升降地安装在容器倾倒杯B3上方,所述提升搅拌机构采用提升搅拌器1,可升降地安装在容器倾倒杯A2上方,通过搅拌器搅拌容器倾倒杯B3中成型材料,倾倒机构由容器倾倒杯A2、容器倾倒杯B3构成,容器倾倒杯A2位于提升搅拌器1一侧、于容器倾倒杯B3上方;压力灌注机构4为活塞推进式压力灌注机构,可划分为:灌注箱体41、推进活塞42和成型模具44,灌注箱体41上方设一可以接收来自容器倾倒杯B3成型材料的漏斗、于容器倾倒杯B3侧面、下方,推进活塞42安装在灌注箱体41里,灌注箱体41通过输出管路43与成型模具44相通。As shown in Figure 1, the utility model is composed of a lifting stirring mechanism, a pouring mechanism and a pressure pouring mechanism, wherein: the lifting stirrer 1 is installed above the container pouring cup B3 in a liftable manner, and the lifting stirring mechanism adopts the lifting stirrer 1, It can be lifted and installed above the container pouring cup A2, and the molding material in the container pouring cup B3 is stirred by the stirrer. The pouring mechanism is composed of the container pouring cup A2 and the container pouring cup B3. The top of the container pouring cup B3; the pressure filling mechanism 4 is a piston-propelled pressure filling mechanism, which can be divided into: filling box 41, pushing piston 42 and forming mold 44, and a top of the filling box 41 can receive the mold from the container pouring cup B3. The funnel of the material is placed on the side and below of the container pouring cup B3, and the propelling piston 42 is installed in the filling box 41, and the filling box 41 communicates with the molding die 44 through the output pipeline 43.

容器倾倒杯A2和容器倾倒杯B3用于盛装成型材料,并可在电机驱动下完成倾倒动作;提升搅拌器1用于搅拌容器倾倒杯B3中的成型材料,搅拌完成后,自动向上提升;压力灌注机构4接收容器倾倒杯B3送来的成型材料;压力灌注机构4功能为:推进活塞42通过输出管路43将成型材料压入成型模腔44中。The container pouring cup A2 and the container pouring cup B3 are used to hold the molding materials, and can complete the pouring action under the drive of the motor; the lifting agitator 1 is used to stir the molding materials in the container pouring cup B3, and it will be lifted up automatically after the stirring is completed; the pressure The pouring mechanism 4 receives the molding material sent by the pouring cup B3 of the container;

本实用新型工作过程为:The working process of the utility model is:

根据成型模具材料或零件材料的固化要求,将材料按一定的比例混合后放入容器倾倒杯A2中,抽真空,然后将容器倾倒杯A2中的成型材料缓慢倒入容器倾倒杯B3中,边搅拌边继续抽真空,直至材料混合均匀,继而送入压力灌注箱体41中,最后在推进活塞42作用下经过输出管路43注入到成型模具44或模框中。According to the curing requirements of the molding mold material or part material, mix the materials in a certain proportion and put them into the container pouring cup A2, vacuumize, and then slowly pour the molding material in the container pouring cup A2 into the container pouring cup B3, while Continue vacuuming while stirring until the materials are evenly mixed, then send them into the pressure pouring box 41, and finally inject them into the forming mold 44 or the mold frame through the output pipeline 43 under the action of the pushing piston 42.

本实用新型采用了活塞推进式压力灌注机构,由于活塞的推进压力可调节性好,因此可以获得良好的成型材料贴模性,因此制件的成型精度较高,同时也解决了现有真空注型机构存在的问题。The utility model adopts a piston push-type pressure filling mechanism. Because the push pressure of the piston can be adjusted well, it can obtain good mold-fitting properties of the molding material, so the molding precision of the workpiece is high, and it also solves the problem of the existing vacuum injection filling mechanism. problems with the organization.

Claims (2)

1. a novel evacuated forming machine structure is formed by promoting rabbling mechanism, tipping mechanism and pressure injection mechanism, and it is characterized in that: described lifting rabbling mechanism adopts lift agitator (1), liftably is installed in container and topples over a glass A (2) top; Tipping mechanism is toppled over a glass A (2), container by container and is toppled over a glass B (3) and constitute, and the container that is used to topple over moulding material is toppled over a glass A (2) and is positioned at lift agitator (1) one side, topples over a glass B (3) top in container; Pressure injection mechanism (4) is the pusher pressure injection of a piston mechanism, form by perfusion casing (41), propelling piston (42) and mould (44), perfusion casing (41) top establish one can receive from container topple over the moulding material of a glass B (3) funnel, topple over a glass B (3) below in container, propelling piston (42) is installed in perfusion casing (41) lining, and perfusion casing (41) communicates with mould (44) by output pipe (43).
2. according to the described novel evacuated forming machine structure of claim 1, it is characterized in that: described lift agitator (1) adopts the lodicule formula agitator of 5 grades of adjustable speeds, degree of heightening.
CN 03213625 2003-06-13 2003-06-13 Novel vacuum injection molding mechanism Expired - Fee Related CN2623437Y (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101032849B (en) * 2006-03-08 2010-06-09 深圳富泰宏精密工业有限公司 Method of forming locating curing tool
CN101623907B (en) * 2009-07-30 2012-05-30 天津内燃机研究所 Method for preparing three-dimensional photoelastic analysis model by applying rapid forming gypsum mold process
CN102848509A (en) * 2012-07-16 2013-01-02 上海大学 Variable-pressure vacuum injection molding machine and injection molding method thereof
CN102922653A (en) * 2012-10-18 2013-02-13 东莞星晖真空镀膜塑胶制品有限公司 A fully automated production method for silicone lenses
CN103950135A (en) * 2014-04-14 2014-07-30 上海大学 Extrusion vacuum casting shaping method with adjustable mold filling speed, shaping system, and applications of extrusion vacuum casting shaping method and shaping system
CN113262706A (en) * 2021-06-02 2021-08-17 天津民祥生物医药股份有限公司 Preparation facilities of timolol maleate gel
CN113997475A (en) * 2021-11-01 2022-02-01 上海妙朗模具科技有限公司 Automatic vacuum casting machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101032849B (en) * 2006-03-08 2010-06-09 深圳富泰宏精密工业有限公司 Method of forming locating curing tool
CN101623907B (en) * 2009-07-30 2012-05-30 天津内燃机研究所 Method for preparing three-dimensional photoelastic analysis model by applying rapid forming gypsum mold process
CN102848509A (en) * 2012-07-16 2013-01-02 上海大学 Variable-pressure vacuum injection molding machine and injection molding method thereof
CN102922653A (en) * 2012-10-18 2013-02-13 东莞星晖真空镀膜塑胶制品有限公司 A fully automated production method for silicone lenses
CN102922653B (en) * 2012-10-18 2014-12-24 东莞星晖真空镀膜塑胶制品有限公司 A fully automated production method for silicone lenses
CN103950135A (en) * 2014-04-14 2014-07-30 上海大学 Extrusion vacuum casting shaping method with adjustable mold filling speed, shaping system, and applications of extrusion vacuum casting shaping method and shaping system
CN113262706A (en) * 2021-06-02 2021-08-17 天津民祥生物医药股份有限公司 Preparation facilities of timolol maleate gel
CN113997475A (en) * 2021-11-01 2022-02-01 上海妙朗模具科技有限公司 Automatic vacuum casting machine

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