CN2614786Y

CN2614786Y - Axle top fluted disc type disintegrating automatic separator

Info

Publication number: CN2614786Y
Application number: CN 03215384
Authority: CN
Inventors: 王化栋
Original assignee: Individual
Current assignee: Individual
Priority date: 2003-02-28
Filing date: 2003-02-28
Publication date: 2004-05-12
Anticipated expiration: 2013-02-28

Abstract

The utility model discloses a shaft-top fluted disc smashing automatic separator, which comprises a stand (10), a dynamic device, a hopper (1), a rotary shaft (7), an acentric sieve (5), a slag hole (4) and a grout outlet (8). Wherein, the acentric sieve (5) locates on the rotary shaft (7) on the lower portion of the hopper (1). The top of the rotary shaft (7) locates in the hopper (1). The smashing fluted disc (3) is arranged on the top of the rotary shaft (7), and the top of the fluted disc (3) is equipped with a toothed plate (2) with a helical tooth (12). The utility model has the advantages of light weight, small volume, and perfect stableness. Due to 60 degrees formed between the helical tooth and a base plate and the compatibility of the angle and the rotary direction, the working efficiency is greatly improved which is able to reach 2500 to 3000 kilograms per hour. Due to employing a top fluted disc type, the materials use self-weight to contact intimately with the rotary toothed plate and are smashed. Simultaneously, the plasm slag is able to be adequately mixed without injecting water into a shaker rack to clean it, which makes the water consumption of fresh potatoes per ton amount to only one ton. The utility model is characterized in long-time and large-batch continuous work.

Description

Axle apical tooth disc type is pulverized automatic separator

Affiliated technical field

The utility model belongs to a kind of mini-plant of fresh potatoes system starch, relates generally to a kind of apical tooth disc type and pulverizes automatic separator.

Background technology

At present, Ipomoea batatas, potato producing region in China rural area are raw material system starch with bright potato, and method is operated by hand, and labour intensity is big, and efficient is low.And more representational in the employing machine be " the swimming formula is pulverized automatic separator " (as shown in Figure 3) of still selling on the market.This machine compact conformation is easy and simple to handle, efficient is corresponding higher, its operation principle is: the hopper 1 of the material that pulverize (bright potato) being put into water from the top, bucket central authorities are for erectting rotating shaft 7, axle one week of top sawtooth 15 is set, this drives material and water together rotates, the collision of material and sawtooth is scraped the piece of iblet size in rotation, these pieces enter along descending water and place centrifugation to sieve the emery wheel mill 14 of 5 bottoms, promptly carry out screenings and separate after grinding.From being crushed to separation, in same machine, finishing and can use for family.But this machine also shortcoming is obvious, at first, and the randomness very big (being that probability is not very high) of material to be pulverized and 15 collisions of the sawtooth on the tooth axle in the work, thereby influenced production efficiency.Material during this machine work in the motion and the tooth axle collision of rotation at a high speed, machine vibration is very big.In order to improve stability, have only the increasing body weight, so adopt cast iron engine block, not only use inconvenience, and increased the rate of wear of machine, influence service life.Three, the slurry that emery wheel grinds in the machine, in the centrifugation sieve of rotation at a high speed, separate immediately, obviously influence flour extraction, for addressing this problem, have to inject a large amount of clear water with wash tub pipe 13 in bolter and wash, bright potato water filling per ton reaches 3 tons, thereby has increased production cost.

Summary of the invention

The purpose of this utility model promptly is to propose the high axle apical tooth disc type of a kind of production efficiency in light weight, that volume is little to pulverize automatic separator.

The purpose of this utility model can adopt following technical scheme to realize: it comprises frame, hopper, electrodynamic source, rotating shaft, screen centrifuge slag notch, grout outlet, screen centrifuge is positioned on the rotating shaft of hopper bottom, the upper end of rotating shaft is positioned at hopper, the top of rotating shaft is provided with the pulverizing fluted disc, has the tooth plate of helical teeth above being fixed with on the fluted disc.

Helical teeth on the described tooth plate becomes 60 ° of angles with substrate, the angle of helical teeth is consistent with direction of rotation.

Casing of the present utility model can be made with common carbon steel board, and is in light weight, and body weight has only 40Kg, volume is little, and good stability, because helical teeth becomes 60 ° of angles and consistent with direction of rotation with substrate, can greatly increase work efficiency like this, can reach 2500-3000Kg/ hour.Because adopt the apical tooth disc type, material utilizes self gravitation to contact the tooth plate of rotation closely, and material is pulverized, screenings is stirred fully simultaneously, must water filling flushing in bolter again, and make the bright potato water consumption of ton have only 1 ton.The utility model can be for a long time, continuous operation in enormous quantities, operate easy more laborsavingly, and comparable conventional method of its comprehensive production cost or the formula of swimming machine reduce significantly.

Description of drawings

Accompanying drawing 1 is the utility model overall structure schematic diagram.

Accompanying drawing 2 is the tooth plate structural representation.

Accompanying drawing 3 is pulverized automatic separator for existing swimming formula.

Among the figure, 1, hopper, 2, tooth plate, 3, fluted disc, 4, slag notch, 5, screen centrifuge, 6, at the bottom of the nylon mesh, 7, rotating shaft, 8, grout outlet, 9, axle bed, 10, frame, 11, water inlet pipe, 12, helical teeth, 13, wash tub pipe, 14, the emery wheel mill, 15, sawtooth, 16, motor.

The specific embodiment

In conjunction with the accompanying drawings, further specify the specific embodiment of the present utility model:

As shown in Figure 1, the utility model mainly comprises frame 10, hopper 1, motor 16, rotating shaft 7, screen centrifuge 5, slag notch 4, grout outlet 8, screen centrifuge 5 is positioned on the rotating shaft 7 of hopper bottom, it has at the bottom of the nylon mesh 6, rotating shaft 7 tops are positioned at hopper 1, axle bed 9 is positioned on the frame 10, the top of rotating shaft 7 is provided with one and pulverizes fluted disc 3, one tooth plate 2 is set on the fluted disc, helical teeth 12 on the helical teeth plate 2 becomes 60 ° of angles with plane on the tooth plate, and angle direction is consistent with the direction of rotating shaft 7 rotations.

Its operation principle: the fluted disc 3 that machine is placed axle 7 tops rotates in hopper 1, and the tooth plate 2 on the fluted disc 3 is a main working parts, and the helical teeth 12 on it becomes 60 ° of angles with tooth plate, consistent with rotating shaft 7 direction of rotation.During work, water inlet pipe 11 adds water in hopper 1, material is simultaneously to add from hopper 1 top, material in the hopper 1 utilizes the gravity of self to contact helical teeth 12 on the tooth plate 2 of rotation closely, make the pulverized while of material, the water on tooth plate 2 mixes pulping with pulverized material in rotation, and is progressively thrown to bucket wall, rotation is rolled downwards on bucket wall, and direct-axis enters in the screen centrifuge 5.At this moment screenings mixed liquor is stirred fully, makes that starch dissociates out in the slag, is beneficial to separation, must not inject flushing water again in bolter 5, promptly separable thoroughly.So far, isolated slurries are gone in the grout outlet to flow into and are entered the precipitation operation, and slag flows out from slag notch 4.

Claims

1, a kind of apical tooth disc type pulverized automatic separator, comprise frame (10), actuating unit, hopper (1), rotating shaft (7), screen centrifuge (5) and slag notch (4), grout outlet (8), screen centrifuge (5) is positioned on the rotating shaft (7) of hopper (1) bottom, the top of rotating shaft (7) is positioned at hopper (1), it is characterized in that: the top of rotating shaft (7) is provided with one and pulverizes fluted disc (3), and the tooth plate (2) that a top has helical teeth (12) is set on the fluted disc (3).

2, axle apical tooth disc type according to claim 1 is pulverized automatic separator, and it is characterized in that: the helical teeth (12) on the tooth plate (2) becomes 60 ° of inclination angles with tooth plate (2), and angle direction is consistent with rotating shaft (7) direction of rotation.