A kind of anti-leak maintenance free cell
Technical field
The utility model relates to and a kind ofly changes chemical energy the device of electric energy into, and the maintenance free cell that has particularly improved belongs to the essential electronic element technical field.
Background technology
In motor vehicles such as automobile and tractor, storage battery is an important electric component.Its main application is to pilot engine, provide car lighting required electric energy, secondly be to stall or during motor overload to other electrical appliance power supply.Its main member is battery case, pole plate, dividing plate and battery cover.Each storage battery is made up of three~six cells, connects between each cell, and the formation rated voltage is 6~12 volts a storage battery.At present, along with improving constantly of manufacture level, the application of maintenance free cell is increasingly extensive.This storage battery in use need not to replenish distilled water, greatly facilitates the user.Maintenance free cell covers and is provided with liquid injection hole, electrolyte return port and filter pore.Liquid injection hole can seal after having poured into electrolyte, is provided with labyrinth structure around the return port, to reduce the loss of electrolyte.Usually be no more than 45 when spending when storage battery and normal mounting inclined position, can guarantee not have electrolyte in the short time and overflow by filtering in the pore.But, in actual use, usually can cause the angle of inclination of storage battery to surpass 45 degree for various reasons.When taking a sudden turn as the automobile fast running, violent jolt or vibrate, wide-angle tilt can take place storage battery causes electrolyte by overflowing in the filter pore on the exhaust cap, causes electrolyte loss.This have corrosive liquid, flows on other parts of vehicle, can cause damage.In addition, storage battery for guaranteeing the quality of storage battery, requires the liquid level of electrolyte in each cell contour after pouring into the electrolyte charging in process of production in each cell, therefore, needs to adopt the suction pipe extraction or replenishes electrolyte to reach requirement.This procedure is by manually finishing, and required time is longer, has influenced the production efficiency of storage battery.
Summary of the invention
Technical problem to be solved in the utility model is: overcome the defective of above-mentioned prior art and a kind of maintenance free cell that can prevent effectively that electrolyte from revealing is provided.
The alleged problem of the utility model is solved by following technical scheme:
A kind of anti-leak maintenance free cell, comprise battery case, pole plate, battery handle and battery cover, battery cover is made up of battery big cover and exhaust cap, corresponding each cell of battery big cover and exhaust cap forms the unit sash, in each sash of battery big cover, be provided with liquid injection hole and return port, in each sash of exhaust cap, be provided with the exhaust post with the corresponding position of return port, also be provided with the filter pore on the exhaust cap, its improvement is: be provided with two acid baffling clapboards in each sash of described battery big cover, one end and the gridiron structure of acid baffling clapboard fuse, the other end leaves the electrolyte backflow gap respectively and between two long limits of sash, position also corresponding the be provided with acid baffling clapboard corresponding with battery big cover on exhaust cap.
Above-mentioned anti-leak maintenance free cell, the liquid injection hole one side opening wall on the described battery big cover is positioned on the same straight flange, and the hole wall of each liquid injection hole is contour, also is provided with the overflow gap on battery big cover.
Above-mentioned anti-leak maintenance free cell, described battery big cover is provided with the heat-sealing detent.
Above-mentioned anti-leak maintenance free cell, the return port on the described battery big cover all is positioned on the center line of battery long side direction.
Above-mentioned anti-leak maintenance free cell, described acid baffling clapboard and battery big cover broadside are 60~80 degree angles.
Above-mentioned anti-leak maintenance free cell, described battery big cover two sides on be symmetrically arranged with handle and support skewback, leave between two skewbacks and lift spacing.
Above-mentioned anti-leak maintenance free cell, described handle fixed axis is a hollow-core construction, its axis hole is made of two up-small and down-big half-cylindrical holes.
Above-mentioned anti-leak maintenance free cell, described battery big cover is provided with handle Ka Tai.
The corresponding electrolyte backflow buffer board that is provided with on the above-mentioned anti-leak maintenance free cell, described battery big cover and exhaust cap.
In the utility model, battery big cover and exhaust cap to maintenance free cell have been carried out the improvement of many aspects, when particularly designing in the backflow labyrinth of carrying out battery big cover, the acid baffle wall of several different angles of design makes storage battery have stronger leakage-preventing function in secondary seals each single lattice.When storage battery and normal mounting inclined position an angle of 90 degrees, can guarantee that no electrolyte is by overflowing in the filter pore in 15 minutes.These performance index are much higher than the like product and the universal standard, make the serviceability of storage battery reliable more with insurance.The liquid injection hole design that described storage battery covers greatly can be simplified and transfer the liquid level operation, shortens the time of this operation, enhances productivity.In addition, the utility model also improves the battery handle, makes it structure and more becomes rationally, lifts convenient.
Description of drawings
Fig. 1 is the structural representation of battery big cover upper surface;
Fig. 2 is the cutaway view in the S-S cross section of Fig. 1;
Fig. 3 is that the Z of Fig. 1 is to view;
Fig. 4 is the cutaway view in the N-N cross section of Fig. 1;
Fig. 5 is the cutaway view in the M-M cross section of Fig. 1;
Fig. 6 is exhaust cap lower surface (one side that combines with a battery big cover) structural representation;
Fig. 7 is the A-A cross-sectional view of Fig. 6;
Fig. 8 is storage battery schematic diagram of position relation between liquid level and acid baffling clapboard when being 90 degree and tilt placing;
Fig. 9 is the utility model battery cover profile front view;
Figure 10 is Fig. 9 vertical view;
Figure 11 is Fig. 9 left view.
Embodiment
Several the improvement that the utility model relates to all on battery cover, so reflected in the accompanying drawings through improved battery cover, have been omitted the other parts such as battery case of storage battery.Referring to Figure 11, battery cover is made up of battery big cover 1 and exhaust cap 2, added electrolyte after, both heat-sealings are for one.Referring to Fig. 1, Fig. 6, storage battery is made of six cells, is provided with six liquid injection holes 9 and six electrolyte return ports 13 on battery big cover.On exhaust cap, be provided with six exhaust posts 20 with electrolyte return port 13 corresponding positions, exhaust cap forms the unit sash with corresponding each cell in battery big cover heat-sealing back, the structure of six sashes is basic identical, is the structure and the effect of example explanation acid baffling clapboard with one of them. Acid baffling clapboard 6 and 7 electrolyte when preventing the storage battery wide-angle tilt is provided with by overflowing in the filter pore 21 on the exhaust cap 2.Referring to Fig. 8, when the relative normal mounting inclined position 90 of storage battery is spent, when promptly being the bottom surface placement (position as shown in Figure 8) with left and right sides face, acid baffling clapboard 6 and 14 is higher than the height of liquid level 25 in the cell separately respectively, therefore, electrolyte can not be crossed acid baffling clapboard and flow to filter pore and outwards overflowing thus by the passage between each sash on the exhaust cap.Referring to Fig. 5, when treating that storage battery is got back to the normal mounting position, be collected at the electrolyte at acid baffling clapboard place, slowly be back in the return port 13 through the backflow gap 24 between acid baffling clapboard and the sash.Referring to Fig. 5, near the inclined-plane the return port 13 is provided with and is beneficial to the electrolyte backflow.The purpose of electrolyte backflow buffer board 8 is set, and is in order to cushion electrolyte flow speed.Be arranged in two sashes at place, exhaust cap two ends, because of being provided with filter pore 21, so acid baffling clapboard only is set, electrolyte backflow buffer board be not set, the position of acid baffling clapboard and electrolyte backflow buffer board is one to one in battery big cover and the exhaust cap.
Referring to Fig. 1, six liquid injection holes 9 sidewall all is positioned on the straight flange 10 on the battery big cover, and the hole wall of each liquid injection hole is contour, also is provided with overflow gap 11,12 on battery big cover.This design can be simplified and add the operating process of filling the electrolyte operation.Behind each cell topping up, with battery and base parallel oblique, unnecessary electrolyte will flow out from liquid injection hole and overflow gap, behind the recovery battery normal position, can guarantee that six liquid levels in the cell are contour, not need manually to adjust liquid level with suction pipe.
Shown in Figure 1, six return ports 13 are positioned at the center line of battery broadside on the battery big cover.This structure can make when storage battery is the bottom surface placement with the two sides, front and back respectively (position as shown in Figure 1) if electrolyte content is less than 1/2nd of capacity in the battery, will not have electrolyte by overflowing in the return port.If electrolyte content is more, then place on the two sides, front and back, and the electrolyte spill-out is consistent, and avoiding in one direction, electrolyte overflows too much.
Referring to Fig. 9, Figure 10, Figure 11, battery big cover is parallel with exhaust cap heat-sealing back upper surface, only leaves a narrow slit between the two.Referring to Fig. 1, Fig. 4, on battery big cover, be provided with a detent 16,5 * 16 millimeters of groove size.This groove is the usefulness of putting the locating piece in the positioning tool when aiming at exhaust cap and battery big cover heat-sealing.In former design, there is not this groove, lack the space, location, only locate on the Width during exhaust cap heat-sealing on one side near the handle axle, the inaccurate hidden danger in location is arranged.Can realize bilateral location after the improvement, solve the problems referred to above.
Referring to Fig. 9, Fig. 1, Fig. 2, Fig. 3, on battery big cover, also be provided with handle card platform 15, two Ka Tai made handle produce micro-strain when handle 3 kept flat, and thus fixedly handle keep flat the position.Handle axle 4 is to be the usefulness of installation handle, and it is a hollow structure, and its axis hole is made of two up-small and down-big half-cylindrical holes.This structure one is to prevent handle beam warp heat-sealing operation after-contraction distortion (solid construction easily shrinks distortion), influences the quality of fit of handle axle and handle aperture; The 2nd, can guarantee that the handle axle has enough strength support handles and lifts storage battery.When two handles 3 keep flat, support skewback 22 by symmetrically arranged handle respectively and support, leave between two skewbacks and lift spacing 23, this spacing feeds to the usefulness that lifts handle.