CN2606875Y - Vertical array tube condenser - Google Patents
Vertical array tube condenser Download PDFInfo
- Publication number
- CN2606875Y CN2606875Y CN 03243225 CN03243225U CN2606875Y CN 2606875 Y CN2606875 Y CN 2606875Y CN 03243225 CN03243225 CN 03243225 CN 03243225 U CN03243225 U CN 03243225U CN 2606875 Y CN2606875 Y CN 2606875Y
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- CN
- China
- Prior art keywords
- condensation
- tube
- condenser
- short cylindrical
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000009833 condensation Methods 0.000 claims abstract description 20
- 230000005494 condensation Effects 0.000 claims abstract description 20
- 239000003818 cinder Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 7
- 239000007789 gas Substances 0.000 abstract description 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 6
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 6
- 241001330002 Bambuseae Species 0.000 abstract description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 6
- 239000011425 bamboo Substances 0.000 abstract description 6
- 238000004140 cleaning Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 3
- 238000003763 carbonization Methods 0.000 abstract description 3
- 239000003546 flue gas Substances 0.000 abstract description 3
- 239000010802 sludge Substances 0.000 abstract 2
- 239000002023 wood Substances 0.000 description 6
- 238000000197 pyrolysis Methods 0.000 description 5
- 239000000498 cooling water Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 238000009835 boiling Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 235000021419 vinegar Nutrition 0.000 description 2
- 239000000052 vinegar Substances 0.000 description 2
- 244000061176 Nicotiana tabacum Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The utility model relates to a vertical array tube condenser. A lower head (1) is made into a funnel shape of the connection of a short cylindrical tube and a conical pipe. The condenser is provided with an air inlet (5), a sludge hole (6) and a drain outlet (9), and the sludge hole is provided with an open-type cover (7). An upper head (1) is made into a short cylindrical tube, one end of which not connected to a condensation tube (2) is served as a cleaning opening which can be shut by a detachable head cover (8) at the mean time. The outer wall of the head is also provided with an air outlet (5') connected with the chimney, and the condensation tube (2) adopts the completely naked air-cooled type. The condenser is suitable for the condensation of easy fouling gas, such as flue gas generated by the carbonization of wooden (bamboo) material. The utility model has the advantages of less investment, fruitful condensation, low resistance, convenient cleaning, etc.
Description
Technical field the utility model belongs to thermal decomposition of wood field, is about making the equipment of pyrolysis gas (calling flue gas in the following text) condensation becoming wood (bamboo) the vinegar liquid that produces in wood (bamboo) the material destructive distillation carbonisation.
About 20～25% form wood (bamboo) charcoal in background technology wood (bamboo) the material destructive distillation carbonisation, and all the other then become flue gas overflows, and the acidic aqueous solution that obtains a kind of special odor after the condensation is called wood (bamboo) vinegar liquid.Smoke components is very complicated, 300 number of chemical materials have been detected, and the new material of generation that in flow process, also reacts to each other between these compositions, mainly be both to have contained not condensing gases such as lower boiling methane, contain high boiling tarry matters again, therefore processing performance is very poor, and big, the easily fouling of vapour lock brings very big difficulty for the design and the type selecting of condenser.The mao bamboon that the earth kiln tradition adopts logical core, efficient is extremely low; In recent years the someone proposes the tobacco pipe shape condenser pipe (ZL 01211051.5) with metal material processing, can make moderate progress, but because shape is simple and crude, heat exchange area is very little, can not be used for the destructive distillation carbide furnace of large-scale production.The condenser that has adopted on this class production equipment is generally upright shell and tube condenser as shown in Figure 1.It is assembled by upper cover, low head, condensation tubulation and housing, forms between condensation tubulation and the housing between pipe, and cooling water enters from the water inlet pipe that is located at housing one side and flows out from the outlet pipe that is located at this housing opposite side after being full of between whole pipe again; The gas that is condensed imports from the air inlet of upper cover, by the cooled liquid of tubulation condensation and not condensing gas all from the outlet discharge of low head.The advantage of this equipment is that the big condensation effect of heat exchange area is good, but resistance is big, and trouble is cleaned in fouling easily, can result in blockage when serious, and manufacturing and operating cost are higher.
Summary of the invention is to overcome the shortcoming that existing condenser cleans trouble, stops up easily, the utility model provides a kind of follow-on upright shell and tube condenser, in the good heat exchange effect of maintenance, resistance is reduced, less scaling, cleaning is convenient, and processing is installed easily, and manufacturing and maintenance cost are reduced.
Improved method at first is to improve the structure and the form of end socket, first changes the upper cover air inlet into the low head air inlet, low head makes the funnel-form that the short cylindrical pipe connects conical tube into, air inlet is located at the outer wall of short cylindrical pipe, the osculum end of conical tube becomes independent condensate outlet, sets up at the conical tube outer wall and draws cinder notch, and this is drawn cinder notch and has openable and draw cinder notch lid, open when needing scarfing cinder, put in specific purpose tool and draw and dig; Second upper cover makes the short cylindrical tubulose into, use as Butterworth Hatch on its top relative with the tube sheet of condensation tubulation, close with detachable end socket lid at ordinary times, open during cleaning, instrument stretched in the tubulation clean, and offer the exhaust outlet of an elbow-shaped or straight tube shape at the cylindrical tube outer wall, this gas outlet can link to each other with chimney again, to increase suction force.Next is to adopt naked formula condensation tubulation, gets rid of housing, becomes water-cooled into air-cooled.
Through above-mentioned improved upright shell and tube condenser following advantage is arranged: the one, because the gas-liquid shunting adds the chimney suction, vapour lock significantly reduces; The 2nd, the low head of conical hopper shape makes condensate liquid be difficult for gathering, and the chance of in-tube fouling reduces, and the 3rd, because employing is air-cooled, scaling also is avoided between pipe; The 4th, need not dismantle body after the fouling and just can clean, efficient improves; The 5th, it is about 1/3rd that cost reduces, owing to also significantly reduce without the cooling water operating cost.
Description of drawings Fig. 1 is existing upright shell and tube condenser, be formed by connecting by flange by upper cover (1 '), condensation tubulation (2), housing (3) and low head (1), form A between pipe between condensation tubulation (2) and the housing (3), gas feed (5 ') is offered at upper cover (1 ') top, gas vent (5) is offered in low head (1) bottom, and cooling water inlet (1) is offered in housing outer wall bottom, coolant outlet (4) is offered on top.Fig. 2 is the improved upright shell and tube condenser of the present invention.
The structure of the improved upright shell and tube condenser of specific embodiment the present invention is as shown in Figure 2: A, be connected naked formula condensation tubulation (2) between low head (1) and upper cover (1 '), the arrangement mode of tubulation can be circular concentric, hexagon, matrix shape etc., but with matrix shape for well, favourable to ventilating, gravity-flow ventilation is just passable generally speaking, but also can forced ventilation; B, upper cover (1 ') are made the short cylindrical tubulose, at the end that itself and condensation tubulation (2) are not connected a dismountable end socket lid (8) is installed, this pipe outer wall establish an exhaust pipe mouth (5 ") are as gas vent; this mouth of pipe can be made straight tube shape but be preferably made elbow-shaped as shown in the drawing, connect chimney on it again; C, low head (1) are made the funnel-form of short cylindrical pipe and conical tube disjunctor, offer at least one air inlet (5) at short cylindrical pipe outer wall, preferably two, offer independent liquid outlet (9) at the osculum end of conical tube, offer one at the conical tube outer wall and draw cinder notch (6), this is drawn cinder notch and has openable and draw cinder notch lid (7).
Manufactured and designed the pipe bundle condenser of 90 Dg32 pipe matrix shape according to such scheme, with the supporting application of tubulation moving bed destructive distillation carbide furnace, be connected on the exhaust outlet (5) with 8 meters high chimneys, do not need any other power just can turn round smoothly, condensation effect is good, very convenient during cleaning, the inwall of cleaning cooling tubulation (2) only needs several hours, draw the slagging scorification that digs down in the end socket (1) also than being easier to, because slagging scorification mainly is to form after the tar asphaltization, from then on the stomion fire makes its burning, removes not only soon but also thoroughly totally.
Claims (1)
1, a kind of upright shell and tube condenser is assembled by end socket and condensation tubulation etc., it is characterized in that:
Be connected naked formula condensation tubulation (2) between A, low head (1) and the upper cover (1 ');
B, upper cover (1 ') are made the short cylindrical tubulose, at the end that itself and condensation tubulation (2) are not connected a dismountable end socket lid (8) are installed, and offer an exhaust outlet (5 ") at the pipe outer wall;
C, low head (1) are made the funnel-form of short cylindrical pipe and conical tube disjunctor, offer at least one air inlet (5) at short cylindrical pipe outer wall, offer liquid outlet (9) at the osculum end of conical tube, offer one at the conical tube outer wall and draw cinder notch (6), this is drawn cinder notch and has openable and draw cinder notch lid (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03243225 CN2606875Y (en) | 2003-03-23 | 2003-03-23 | Vertical array tube condenser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03243225 CN2606875Y (en) | 2003-03-23 | 2003-03-23 | Vertical array tube condenser |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2606875Y true CN2606875Y (en) | 2004-03-17 |
Family
ID=34168969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03243225 Expired - Fee Related CN2606875Y (en) | 2003-03-23 | 2003-03-23 | Vertical array tube condenser |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2606875Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101290197B (en) * | 2008-06-06 | 2010-06-02 | 重庆大学 | Heat exchanger using river water as cooling medium |
| CN102443445A (en) * | 2011-02-13 | 2012-05-09 | 富来森集团有限公司 | Process and device for continuously gasifying biomass and simultaneously removing tar in moving bed |
| CN103990371A (en) * | 2014-06-09 | 2014-08-20 | 甘肃科能热力设备研发有限公司 | Sulfur dioxide condensing, recycling and converting device |
| CN104984626A (en) * | 2015-07-14 | 2015-10-21 | 河北中清环保科技有限公司 | Wood charcoal kiln smoke gas treatment system |
| TWI734266B (en) * | 2019-11-21 | 2021-07-21 | 永霆國際竹炭實業有限公司 | Cooling system for carbonization kiln equipment |
-
2003
- 2003-03-23 CN CN 03243225 patent/CN2606875Y/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101290197B (en) * | 2008-06-06 | 2010-06-02 | 重庆大学 | Heat exchanger using river water as cooling medium |
| CN102443445A (en) * | 2011-02-13 | 2012-05-09 | 富来森集团有限公司 | Process and device for continuously gasifying biomass and simultaneously removing tar in moving bed |
| CN102443445B (en) * | 2011-02-13 | 2014-02-12 | 大兴安岭兴森能源高科技有限责任公司 | Process and device for continuously gasifying biomass and simultaneously removing tar in moving bed |
| CN103990371A (en) * | 2014-06-09 | 2014-08-20 | 甘肃科能热力设备研发有限公司 | Sulfur dioxide condensing, recycling and converting device |
| CN103990371B (en) * | 2014-06-09 | 2016-08-17 | 甘肃科能热力设备研发有限公司 | Conversion equipment is reclaimed in a kind of sulfur dioxide condensation |
| CN104984626A (en) * | 2015-07-14 | 2015-10-21 | 河北中清环保科技有限公司 | Wood charcoal kiln smoke gas treatment system |
| TWI734266B (en) * | 2019-11-21 | 2021-07-21 | 永霆國際竹炭實業有限公司 | Cooling system for carbonization kiln equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: ROOM 303, BUILDING 24, ZHAOHUIXIANDAICHENGXIANDAIY Free format text: FORMER NAME OR ADDRESS: ROOM 402, BUILDING 31, DESHENG HOUSING ESTATE, HANGZHOU CITY, ZHEJIANG PROVINCE, 310014 |
|
| CP03 | Change of name, title or address |
Patentee address after: 310004 Zhejiang city of Hangzhou province Zhaohui modern city of modern Nga Court 24 Room 303 Patentee address before: 402 room 31, Desheng village, Hangzhou, Zhejiang, 310014 |
|
| ASS | Succession or assignment of patent right |
Owner name: ZHEJIANG FULAISHEN MEDIUM BAMBOO TECHNOLOGY CO., Free format text: FORMER OWNER: HU FUCHANG Effective date: 20080201 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20080201 Address after: 888, Tianning street, Lishui City, Zhejiang Province, China: 323000 Patentee after: ZHEJIANG FOREST BAMBOO-TEC Co.,Ltd. Address before: Zhejiang city of Hangzhou province Zhaohui modern city of modern Nga Court 24 Room 303, zip code: 310004 Patentee before: Hu Fuchang |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20040317 Termination date: 20110323 |