CN2597950Y - A fixed self-damping differential flow sensor - Google Patents

A fixed self-damping differential flow sensor Download PDF

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CN2597950Y
CN2597950Y CNU032282923U CN03228292U CN2597950Y CN 2597950 Y CN2597950 Y CN 2597950Y CN U032282923 U CNU032282923 U CN U032282923U CN 03228292 U CN03228292 U CN 03228292U CN 2597950 Y CN2597950 Y CN 2597950Y
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piezoelectric ceramic
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flow sensor
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宋开臣
张圣宾
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Zhejiang University ZJU
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Abstract

本实用新型的固定式自减振差动流量传感器包括对称固定在平板两面的检测单元,每个检测单元包括壳体,壳体具有与平板轴线m-m平行的通孔,该通孔中间有一个把通孔等分为上下两个对称区间的凸台,通孔的两端分别有弹性膜片密封,每个区间内分别有压电陶瓷片及夹在凸台和压电陶瓷片中间的绝缘质量块,压电陶瓷片的一端与弹性膜片固定,上下两个压电陶瓷片的引线相接从平板出线孔引出。这种传感器具有较高的测量灵敏度,在小流量时利用差动原理仍可以给出较强的检测信号,其内部结构具有自减振功能,有较强的抗干扰性和较大量程范围,可靠性高。

Figure 03228292

The fixed self-damping differential flow sensor of the utility model includes detection units symmetrically fixed on both sides of the plate, each detection unit includes a shell, and the shell has a through hole parallel to the axis m-m of the plate, and there is a hole in the middle of the through hole A boss that divides the through hole into upper and lower symmetrical sections. The two ends of the through hole are respectively sealed by elastic diaphragms. Each section has a piezoelectric ceramic piece and a piezoelectric ceramic piece sandwiched between the boss and the piezoelectric ceramic piece. In the insulating mass block, one end of the piezoelectric ceramic sheet is fixed to the elastic membrane, and the lead wires of the upper and lower piezoelectric ceramic sheets are connected and drawn out from the outlet hole of the plate. This kind of sensor has high measurement sensitivity, and it can still give a strong detection signal by using the differential principle when the flow is small. Its internal structure has a self-vibration damping function, strong anti-interference and large range. High reliability.

Figure 03228292

Description

一种固定式自减振差动流量传感器A fixed self-damping differential flow sensor

                          技术领域Technical field

本实用新型涉及流量传感器,尤其是自减振差动流量传感器。The utility model relates to a flow sensor, in particular to a self-damping differential flow sensor.

                          背景技术 Background technique

六十年代末期,相继出现了应用流体振动原理测量流量的新型仪表,例如,涡街流量计、射流流量计和旋涡进动流量计都同属于液体振动式流量计,它们通过热敏、应变、电容、超声波等检测方式的流量传感器,检测出与体积流量成正比的流体振动频率信号。对于振动式流量传感器来说,振动问题是衡量一台振动式流量计工业应用好坏的一个重要指标。工业中的振动是普遍存在的,例如流体紊流状态下速度脉动、流体振荡,以及工业管道振动、阀门开闭与阀心振动等随机因素,这都会使检测到的频率信号受到极大的噪声干扰。目前较先进的振动式流量传感器都有一定的抗振动能力。但这些传感器的检测元件都是固定在管壁上的,抵抗管道振动的能力有限。另外对于流体振动的干扰,当振动噪声的振动方向与所测频率信号的振动方向平行(即同向振动)的时候,这些流量传感器的抗干扰能力都比较弱,输出信号会混入大量的噪声。这种现象在小流量测量的时候尤其明显。In the late 1960s, new instruments that applied the principle of fluid vibration to measure flow appeared successively. For example, vortex flowmeters, jet flowmeters, and vortex precession flowmeters all belong to liquid vibration flowmeters. They pass heat-sensitive, strain, Flow sensors with detection methods such as capacitance and ultrasonic waves can detect fluid vibration frequency signals that are proportional to volume flow. For vibrating flow sensors, the vibration problem is an important indicator to measure the industrial application of a vibrating flow meter. Vibration in industry is ubiquitous, such as speed pulsation and fluid oscillation in fluid turbulence, and random factors such as industrial pipeline vibration, valve opening and closing, and valve core vibration, which will cause great noise to the detected frequency signal interference. At present, the more advanced vibration flow sensors have certain anti-vibration capabilities. However, the detection elements of these sensors are all fixed on the pipe wall, and the ability to resist pipeline vibration is limited. In addition, for the interference of fluid vibration, when the vibration direction of the vibration noise is parallel to the vibration direction of the measured frequency signal (that is, vibrating in the same direction), the anti-interference ability of these flow sensors is relatively weak, and the output signal will be mixed with a lot of noise. This phenomenon is especially obvious when measuring small flow rates.

                          发明内容Contents of Invention

本实用新型的目的是提供一种测量灵敏度高,抗干扰性强的固定式自减振差动流量传感器。The purpose of the utility model is to provide a fixed self-damping differential flow sensor with high measurement sensitivity and strong anti-interference.

本实用新型的固定式自减振差动流量传感器包括对称固定在平板两面的检测单元,每个检测单元包括壳体,壳体具有与平板轴线m-m平行的通孔,该通孔中间有一个把通孔等分为上下两个对称区间的凸台,两对称区间的孔径大于凸台处孔径,凸台处有通道与平板的轴向出线孔相连通,通孔的两端分别有弹性膜片密封,每个区间内分别有压电陶瓷片和环形绝缘质量块,压电陶瓷片的一端与弹性膜片固定,绝缘质量块夹在凸台和压电陶瓷片中间,压电陶瓷片及绝缘质量块的周边与通孔壁之间留有间隙,上下两个压电陶瓷片的引线相接经通道从平板出线孔引出。The fixed self-vibration differential flow sensor of the utility model includes detection units symmetrically fixed on both sides of the plate, each detection unit includes a shell, and the shell has a through hole parallel to the axis m-m of the plate, and there is a handle in the middle of the through hole The through hole is equally divided into upper and lower two symmetrical sections of the boss, the aperture of the two symmetrical sections is larger than the aperture of the boss, there is a channel at the boss to communicate with the axial outlet hole of the plate, and the two ends of the through hole are respectively elastic diaphragms Sealing, there are piezoelectric ceramic sheets and annular insulating mass blocks in each section, one end of the piezoelectric ceramic sheet is fixed with the elastic diaphragm, the insulating mass block is sandwiched between the boss and the piezoelectric ceramic sheet, the piezoelectric ceramic sheet and the insulating mass There is a gap between the periphery of the quality block and the wall of the through hole, and the lead wires of the upper and lower piezoelectric ceramic sheets are connected and drawn out from the outlet hole of the plate through the channel.

本实用新型的传感器具有较高的测量灵敏度,在小流量时利用差动原理仍可以给出较强的检测信号,其内部结构具有自减振功能,有较强的抗干扰性和较大量程范围,可靠性高。The sensor of the utility model has high measurement sensitivity, and can still give a strong detection signal by using the differential principle when the flow rate is small. Its internal structure has a self-damping function, and it has strong anti-interference and large range range, high reliability.

                         附图说明Description of drawings

图1为本实用新型的固定式自减振流量传感器的轴向半剖视图;Fig. 1 is the axial semi-sectional view of the fixed self-damping flow sensor of the present invention;

图2为本实用新型在涡街流量计中的应用原理图;Fig. 2 is the application schematic diagram of the utility model in the vortex flowmeter;

图3为本实用新型在旋涡进动流量计中的应用原理图。Fig. 3 is a schematic diagram of the application of the utility model in a vortex precession flowmeter.

                        具体实施方式 Detailed ways

参照图1,本实用新型的固定式自减振流量传感器包括对称固定在平板6两面的检测单元,每个检测单元包括壳体5,为了得到更稳定的信号,一般采用半圆柱形壳体,壳体5具有与平板轴线m-m平行的通孔7,该通孔7中间有一个把通孔等分为上下两个对称区间的凸台,两对称区间的孔径大于凸台处孔径,凸台处有通道8与平板的轴向出线孔4相连通,通孔7的两端分别有弹性膜片1密封,每个区间内分别有压电陶瓷片3和环形绝缘陶瓷块2,压电陶瓷片的一端与弹性膜片1焊接,绝缘陶瓷块2夹在凸台和压电陶瓷片中间,压电陶瓷片3及绝缘陶瓷块2的周边与通孔壁之间留有间隙。上下两个压电陶瓷片的引线相接经通道8从平板出线孔4引出。两个检测单元中四个压电陶瓷片具有相同的尺寸、质量和灵敏度系数,以及相等的预紧力,四个绝缘陶瓷块也同样具有相同的尺寸和质量。Referring to Fig. 1, the fixed self-damping flow sensor of the present invention includes detection units symmetrically fixed on both sides of the flat plate 6, each detection unit includes a housing 5, in order to obtain a more stable signal, a semi-cylindrical housing is generally used, The housing 5 has a through hole 7 parallel to the axis m-m of the plate. There is a boss in the middle of the through hole 7 that divides the through hole into two symmetrical sections up and down. The apertures of the two symmetrical sections are larger than the diameter of the boss. A channel 8 communicates with the axial outlet hole 4 of the flat plate, and the two ends of the through hole 7 are respectively sealed by an elastic diaphragm 1, and each section has a piezoelectric ceramic sheet 3 and an annular insulating ceramic block 2, and the piezoelectric ceramic sheet One end of one end is welded with the elastic diaphragm 1, and the insulating ceramic block 2 is sandwiched between the boss and the piezoelectric ceramic sheet, and there is a gap between the piezoelectric ceramic sheet 3 and the periphery of the insulating ceramic block 2 and the wall of the through hole. The lead wires of the upper and lower piezoelectric ceramic sheets are connected and drawn out from the plate outlet hole 4 through the channel 8 . The four piezoelectric ceramic pieces in the two detection units have the same size, quality, sensitivity coefficient, and equal pre-tightening force, and the four insulating ceramic blocks also have the same size and quality.

本实用新型的具体应用参见图2、图3。The concrete application of the present utility model is referring to Fig. 2, Fig. 3.

图2为本实用新型在涡街流量计中的应用,为了测量振动流体的流量,把本实用新型的固定式自减振流量传感器B安装在涡街流量计中旋涡发生体A的后面,传感器与旋涡发生体平行;而对于图3所示的旋涡进动流量计,固定式自减振流量传感器应安装在流道扩展段前端,传感器平板的轴线m-m与管道的轴线垂直相交。Fig. 2 is the application of the utility model in the vortex flowmeter. In order to measure the flow rate of the vibrating fluid, the fixed self-damping flow sensor B of the utility model is installed behind the vortex generator A in the vortex flowmeter. Parallel to the vortex generator; and for the vortex precession flowmeter shown in Figure 3, the fixed self-damping flow sensor should be installed at the front end of the flow channel extension, and the axis m-m of the sensor plate is perpendicular to the axis of the pipe.

工作时,整个传感器都沉浸在流体中。当旋涡流经传感器时,旋涡产生的交变压力直接作用在两个检测单元的弹性膜片上,使压电陶瓷片产生交变电荷。这时两个检测单元会输出规则的正弦信号S1和S2,这两个信号频率相等,相位相差180°,则两根输出线之间的输出信号为S1-S2,这样即使是在小流量的时候,利用差动输出可以得到较强的检测信号。During operation, the entire sensor is immersed in the fluid. When the vortex flows through the sensor, the alternating pressure generated by the vortex directly acts on the elastic membranes of the two detection units, causing the piezoelectric ceramic sheet to generate alternating charges. At this time, the two detection units will output regular sinusoidal signals S1 and S2. The frequency of these two signals is equal and the phase difference is 180°. When using the differential output, a stronger detection signal can be obtained.

当流体由于管道振动、阀门开启等随机因素的影响,发生流体振荡时,会导致弹性膜片或传感器壳体产生跟随振动。这使检测单元中上下对称的两个压电陶瓷片会分别受压和受拉,于是两个压电陶瓷片会产生相等的正负电荷信号,而当上下两个压电陶瓷片的信号相加时,干扰振动所产生的电荷信号会相互抵消,从而传感器起到了自减振作用。When the fluid oscillates due to random factors such as pipeline vibration and valve opening, it will cause the elastic diaphragm or the sensor housing to generate following vibration. This makes the upper and lower symmetrical piezoelectric ceramics in the detection unit be pressed and pulled respectively, so the two piezoelectric ceramics will generate equal positive and negative charge signals, and when the signals of the upper and lower piezoelectric ceramics are in phase Over time, the charge signals generated by the disturbing vibration will cancel each other out, so the sensor acts as a self-damping vibration.

另外,对于本实用新型的传感器来说,管道振动属于同向振动,而传感器是采用两个检测单元进行差动检测,因此同向振动的干扰信号会在输出信号S1-S2中相互抵消,这样可以有效地消除管道振动对检测信号的干扰。而对于流体脉动引起的流体振动,它在管道中是一列随着流动方向传播的平面波,它引起的压力以相同的方向同时作用在传感器的两个检测单元上,属于同向振动干扰。同理,传感器的差动检测原理可以消除流体脉动对检测信号的干扰。因此,本实用新型的流量传感器在流量测量中具有很高的抗干扰性。适用于液体、气体蒸汽等振动流体的流量测量。In addition, for the sensor of the utility model, the pipeline vibration belongs to the same direction vibration, and the sensor uses two detection units for differential detection, so the interference signals of the same direction vibration will cancel each other in the output signal S1-S2, so It can effectively eliminate the interference of pipeline vibration on the detection signal. For the fluid vibration caused by fluid pulsation, it is a series of plane waves propagating with the flow direction in the pipeline, and the pressure caused by it acts on the two detection units of the sensor in the same direction at the same time, which belongs to the same direction vibration interference. Similarly, the differential detection principle of the sensor can eliminate the interference of fluid pulsation on the detection signal. Therefore, the flow sensor of the utility model has high anti-interference performance in flow measurement. It is suitable for flow measurement of vibrating fluids such as liquid, gas and steam.

Claims (5)

1.一种固定式自减振差动流量传感器,其特征在于包括对称固定在平板(6)两面的检测单元,每个检测单元包括壳体(5),壳体(5)具有与平板轴线m-m平行的通孔(7),该通孔(7)中间有一个把通孔等分为上下两个对称区间的凸台,两对称区间的孔径大于凸台处孔径,凸台处有通道(8)与平板的轴向出线孔(4)相连通,通孔(7)的两端分别有弹性膜片(1)密封,每个区间内分别有压电陶瓷片(3)和环形绝缘质量块(2),压电陶瓷片的一端与弹性膜片(1)固定,绝缘质量块(2)夹在凸台和压电陶瓷片中间,压电陶瓷片(3)及绝缘质量块(2)的周边与通孔壁之间留有间隙,上下两个压电陶瓷片(3)的引线相接经通道(8)从平板出线孔(4)引出。1. A fixed self-damping differential flow sensor is characterized in that it includes detection units symmetrically fixed on both sides of the flat plate (6), each detection unit includes a housing (5), and the housing (5) has a m-m parallel through-holes (7), there is a boss in the middle of the through-hole (7) that divides the through-hole into two symmetrical sections up and down, the apertures of the two symmetrical sections are larger than the aperture at the boss, and there is a passage at the boss ( 8) It is connected with the axial outlet hole (4) of the plate, and the two ends of the through hole (7) are respectively sealed by elastic diaphragms (1), and there are piezoelectric ceramic sheets (3) and annular insulating masses in each interval. block (2), one end of the piezoelectric ceramic sheet is fixed to the elastic diaphragm (1), the insulating mass block (2) is sandwiched between the boss and the piezoelectric ceramic sheet, the piezoelectric ceramic sheet (3) and the insulating mass block (2 There is a gap between the periphery of ) and the wall of the through hole, and the lead wires of the upper and lower piezoelectric ceramic sheets (3) are connected and drawn out from the plate outlet hole (4) through the channel (8). 2.按权利要求1所述的固定式自减振差动流量传感器,其特征是所说的绝缘质量块(2)是绝缘陶瓷块。2. The fixed self-vibration differential flow sensor according to claim 1, characterized in that said insulating mass (2) is an insulating ceramic block. 3.按权利要求1所述的固定式自减振差动流量传感器,其特征是两个检测单元中的四个压电陶瓷片(3)的尺寸、质量和灵敏度系数都相同。3. The fixed self-damping differential flow sensor according to claim 1, characterized in that the four piezoelectric ceramic sheets (3) in the two detection units have the same size, quality and sensitivity coefficient. 4.按权利要求1、2所述的固定式自减振差动流量传感器,其特征是两个检测单元中的四个质量块(2)具有相同的尺寸和质量。4. The fixed self-vibration differential flow sensor according to claims 1 and 2, characterized in that the four masses (2) in the two detection units have the same size and quality. 5.按权利要求1所述的固定式自减振差动流量传感器,其特征是所说的壳体(5)呈半圆柱形。5. The fixed self-vibration differential flow sensor according to claim 1, characterized in that said housing (5) is semi-cylindrical.
CNU032282923U 2003-01-17 2003-01-17 A fixed self-damping differential flow sensor Expired - Lifetime CN2597950Y (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112378498A (en) * 2020-10-19 2021-02-19 姚宁 Anti-seismic high-sensitivity induction detection sensor measuring device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112378498A (en) * 2020-10-19 2021-02-19 姚宁 Anti-seismic high-sensitivity induction detection sensor measuring device

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