Be used for the cutter that the long stuff making beating is handled
Affiliated field
The utility model relates to the half stuff treatment facility in the field of papermaking, particularly is used for the cutter that the long stuff making beating is handled in the half stuff treatment facility.
Background technology
In the paper-making pulping process, need to use half stuff equipment, referring to shown in Figure 1, be the fundamental diagram of half stuff equipment.Slurry is put in the stock tank by feeding carriage, pass through cutter, for example hold in the palm the rotation of those many fly cuttves, slurry is circulated in stock tank, and near fly cutter, stationary knife, by the gap of fly cutter, stationary knife, the return pipe of flowing through returns in the stock tank some slurry by " suction ", the circulation that does not stop like this makes slurry all be discongested, cut off when the gap by stationary knife, fly cutter.This half stuff equipment adopts permanent power to be controlled at and guarantees the uniformity of that multitool of holder to the slurry effect.
In order to make the paper of special papery, the three grades of cottons and the cotton linter of need be to three grades of cottons or mixing be mutually handled, but present half stuff equipment can not adapt to three grades of cottons or the three grades of cottons mixing mutually and the processing of cotton linter, being particularly useful for fibre length is the processing of the above slurry of 20mm, exist and handle the slurry overlong time, slurry stops up, shortcomings such as the slurry expansion difference after the processing.Mainly being of these shortcomings:
1, because fibre length increases, is difficult for gap, causes the be commissioned stirring action of that many rotors cutter of slurry, in stock tank, be wound in huge " a slurry group ", influenced normally discongesting of slurry by original equipment rotor cutter;
2, because the raising of fibre strength and length, existing equipment is handled three grades when cotton, and the flowability of slurry is poor, and the time ratio of processing has prolonged nearly one times when handling short flannel, the influence balanced production;
3, owing to the raising of fibre strength and length, slurry is easy to twine behind that many rotors knife back of holder.
4, because the cutter tooth of stator cutter and rotor cutter is upright straight-tooth, the collision between two cutters tooth is the forward collision, and is very big to the damage of cutter tooth.
Cause the reason of these shortcomings to be that the cutter structure of existing half stuff equipment is unreasonable.In the existing cutter structure, the cutter tooth of stator cutter and rotor cutter all is upright straight-tooth, the cutter tooth of stator cutter or rotor cutter and cutter shaft between angle be 0 °, promptly do not have the oblique angle, the structural representation of oblique angle θ as shown in Figure 4; And the cutter tooth of stator cutter or rotor cutter and tool surface tangent plane is 90 °, does not promptly have the inclination angle, and the structural representation of inclination alpha as shown in Figure 5.
Think that on traditional theory the angle between the cutter tooth of the cutter tooth of stator cutter and rotor cutter is 0 °, when promptly not having the oblique angle also not have the inclination angle, the shearing force maximum between two cutters tooth, the intensity of cutter structure are best.But in fact, since the stator cutter with the rotor cutter in the whole axial space of sealing that formed, the straight knife tooth of the vertical type of stator cutter and rotor cutter particularly, formed " wall " together, as Fig. 6 and shown in Figure 8, can not effectively pulp fiber be cut off, simultaneously slurry is passed through preferably, reduced the flowability of slurry, made the slurry layer thickening between stator cutter and the rotor cutter, when especially handling long stuff, because fiber is longer, fiber is difficult for forming bigger fibre bundle, fibrous mass by causing fiber to twine mutually, has weakened shear action on the contrary.
Because the wrong understanding of traditional theory, making the angle of the cutter tooth of the cutter tooth of stator cutter and rotor cutter be 0 ° in the structure of existing cutter overlaps, as Fig. 6 and shown in Figure 8, thereby cause unreasonable, therefore, existing half stuff equipment is not applicable to the slurry processing of three grades of cottons, and a kind of cutter that the long stuff making beating is handled that is used for need be provided.
Summary of the invention
The purpose of this utility model is to provide a kind of cutter that the long stuff making beating is handled that is used for, and this cutter can overcome shortcoming of the prior art, overcomes the part shortcoming at least or alleviates these shortcomings, to improve the slurry of three grades of cottons is handled.
The further purpose of the utility model is, improves the long stapled shear effect of cutter to slurry.
The utility model further another purpose is, improves the flowability of slurry when making beating is handled.
The utility model further another purpose is, improves the problem that slurry twines behind the rotor knife back, improves the trafficability characteristic of slurry.
The purpose of this utility model is achieved in that a kind of cutter that the long stuff making beating is handled that is used for, this cutter is provided with stator cutter and rotor cutter, described stator cutter is circular, the interior ring side of its annulus is provided with cutter tooth, described rotor cutter is in the form of annular discs, the lateral border of its disk is provided with cutter tooth, and wherein the cutter tooth of the cutter tooth of stator cutter and rotor cutter cooperatively interacts, and between the cutter tooth of the cutter tooth of described stator cutter and rotor cutter an angle is arranged.
Aforesaidly be used for the cutter that long stuff making beating is handled, the helical teeth that one cutter tooth in described at least stator cutter and the rotor cutter is arranged to have the oblique angle constitutes the angle between stator cutter and the rotor cutter.Wherein, the angular range at described oblique angle is between the 4-8 degree.
The aforesaid cutter that is used for long stuff making beating processing, one cutter tooth in described at least stator cutter and the rotor cutter is provided with the inclination angle, and this inclination angle is the angle of cutter tooth and tool surface tangent plane.Wherein, the angular range at the inclination angle of described stator cutter is between the 0-5 degree.The angular range at the inclination angle of described rotor cutter is between the 25-45 degree.
The described cutter that is used for long stuff making beating processing, the number of teeth of described stator cutter is between 72-117, and the number of teeth of described rotor cutter is between 50-70.
The described cutter that is used for long stuff making beating processing is provided with branch slurry line behind the described rotor cutter back.Described branch slurry line is the 3-5 bar.Described branch slurry line is the involute of rule.
Use cutter of the present utility model, owing between the cutter tooth of the cutter tooth of stator and rotor cutter, certain included angle is set suitably, changed " wall " that form between the cutter tooth of stator cutter and rotor cutter in the original structure, therefore, the utlity model has following advantage:
1, by making one cutter tooth in the stator cutter and rotor cutter at least be arranged to have the helical teeth at oblique angle, thereby formation one angle between stator cutter and rotor cutter, the cutter tooth that makes stator cutter and rotor cutter is in touching separation process, as many scissors is cut off the long fiber of slurry, can improve cutter to long stapled shear action, also improve the flowability of slurry when making beating is handled simultaneously.And the angle between stator cutter and the rotor cutter also avoided near to the embedding that makes stator cutter and rotor cutter, reduced the gouging abrasion of cutter.
2, by making one cutter tooth in the stator cutter and rotor cutter at least be arranged to have the helical teeth at inclination angle, thereby formation one angle between stator cutter and rotor cutter has improved the flowability of slurry when making beating is handled, and has reduced the gouging abrasion of cutter.
3, by branch slurry line is set behind rotor cutter back, both strengthened the power of slurry by the rotor cutter, also make slurry after passing through the gap of rotor cutter, be subjected to bigger pump power effect, improve fiber greatly and behind the rotor knife back, twined this problem, improve the trafficability characteristic of slurry, improved the circulatory condition of slurry in stock tank.
Description of drawings
Fig. 1 is the operation principle schematic diagram of half stuff equipment.
Fig. 2 A is the front view of stator cutter in the cutter of the present utility model.
Fig. 2 B is the side view of stator cutter in the cutter of the present utility model.
Fig. 2 C is the B-B cutaway view among Fig. 2 A.
Fig. 2 D is the C-C cutaway view among Fig. 2 B.
Fig. 3 A is the front view of cutter rotor cutter of the present utility model.
Fig. 3 B is the part rearview of cutter rotor cutter of the present utility model.
Fig. 3 C is the A-A cutaway view among Fig. 3 B.
Fig. 3 D is the B-B cutaway view among Fig. 3 A.
Fig. 3 E is the C-C cutaway view among Fig. 3 A.
Fig. 4 is the oblique angle structure schematic diagram of cutter tooth on the cutter.
Fig. 5 is the obliquity structure schematic diagram of cutter tooth on the cutter.
The schematic diagram that Fig. 6 coincides when not having the oblique angle for the cutter tooth of stator cutter and rotor cutter.
Fig. 7 has the schematic diagram of angle therebetween when for the cutter tooth of stator cutter and rotor cutter the oblique angle being arranged.
The schematic diagram of two cutter tooth conllinear when Fig. 8 is the cutter tooth aclinal of stator cutter and rotor cutter.
Fig. 9 has the schematic diagram of angle therebetween when for the cutter tooth of stator cutter and rotor cutter the inclination angle being arranged.
Figure 10 is provided with the structural representation of branch slurry line for the behind of rotor cutter.
The specific embodiment
Shown in Fig. 1, Fig. 2 A and Fig. 3 A, Fig. 1 is the fundamental diagram that is provided with the half stuff equipment of cutter of the present utility model, and Fig. 2 A is the front view of stator cutter, and Fig. 3 A is the front view of rotor cutter.Slurry 11 is put in the stock tank 12 by feeding carriage, side at stock tank 12 is provided with cutter, include stator cutter 2 and rotor cutter 3, stator cutter 2 is fixed on the wall of stock tank 12, and rotor cutter 3 is by the fixing rotationally position of matching with the stator cutter of rotor cutter shaft 14.Wherein, stator cutter 2 is circular, and the interior ring side of its annulus is provided with cutter tooth 24; The rotor cutter is in the form of annular discs, and the lateral border of its disk is provided with cutter tooth 34.When the rotor cutter rotated, the cutter tooth 34 of rotor cutter matched with the cutter tooth 24 of stator cutter and shears the fiber of slurry jointly.By holding in the palm the rotation of those many fly cuttves, make slurry circulation in those many stock tanks 12 of holder, and some slurry is arrived near rotor cutter, the stator cutter by " suction ", gap by rotor cutter, stator cutter, the return pipe 13 of flowing through returns in those many stock tanks 12 of holder, the circulation that does not stop like this makes slurry all be discongested, cut off when the gap by stator cutter, rotor cutter.This half stuff equipment adopts permanent power to be controlled at and guarantees the uniformity of that multitool of holder to the slurry effect.
Referring to Fig. 2 A, Fig. 2 B, Fig. 2 C and Fig. 2 D, describe the structure of stator cutter in the cutter of the present utility model in detail.Stator cutter 2 has circular blade 21, and blade 21 is provided with installing hole 22, by installing hole 22 cutter is fixed on the device housings, as is installed on the wall of stock tank 12.The interior ring side direction of this rotor cutter is protruded outward, and the edge of projection is provided with cutter tooth 24, and this cutter tooth 24 is used for cooperating with the cutter tooth of rotor cutter shears pulp fiber.The outer rim side of this stator cutter 2 is provided with hole for hoist 23, because the stator cutter is heavier, is used to lift the stator cutter when dismounting, so that convenient disassembly, shown in Fig. 2 C.
Referring to Fig. 3 A, Fig. 3 B, Fig. 3 C, Fig. 3 D and Fig. 3 E, describe the structure of cutter rotor cutter of the present utility model in detail.Rotor cutter 3 has discoid blade 31, and blade 31 is provided with installing hole 32, is used for rotor cutter 3 is installed in rotor cutter shaft 14.The middle part of blade 31 has chevron structure 33, and the side near stock tank on the blade 31 is provided with many propelling blades 35, shown in Fig. 3 D.The discoid edge of blade 31 is provided with cutter tooth 34, and this cutter tooth 34 is used for cooperating with the cutter tooth of stator cutter when rotated shears pulp fiber.
Wherein, has an angle between the cutter tooth of the cutter tooth of stator cutter and rotor cutter.This angle can be eliminated " wall " that forms between the cutter tooth of stator cutter and rotor cutter in the prior art, can improve the shearing force between the cutter tooth of the cutter tooth of stator cutter and rotor cutter greatly, or improves the flowability of slurry when making beating.
Wherein, this angle can be set to have the oblique angle or have the inclination angle and realize by the cutter tooth that makes one of stator cutter and rotor cutter at least.Wherein, the oblique angle is meant axial 0 the angle theta of cutter tooth B (promptly 24 or 34) and cutter A (promptly 2 or 3), its structure as shown in Figure 4, the structure that has angle when the cutter tooth of stator cutter and rotor cutter has the oblique angle therebetween as shown in Figure 7, the main effect at this oblique angle is to make the cutter tooth of two cuttves as scissors, improves the shear action of cutter to the slurry medium-length fibre, simultaneously, it is near to the embedding that makes stator cutter and rotor cutter that the angle of cut between stator cutter and the rotor cutter has also been avoided, and reduced the gouging abrasion of cutter.This inclination angle be cutter tooth B (promptly 24 or 34) with the structure of the angle α on the surface of cutter C as shown in Figure 5, wherein, the structure that has angle when the cutter tooth of stator cutter and rotor cutter has the inclination angle therebetween as shown in Figure 9, the effect at this inclination angle mainly is the flowability of slurry when improving making beating, has also improved the structural strength of cutter simultaneously.Its concrete combination embodiment is as follows:
Scheme | The stator cutter | The rotor cutter |
The oblique angle | The inclination angle | The oblique angle | The inclination angle |
1 | Have | Do not have | Do not have | Do not have |
2 | Have | Do not have | Do not have | Have |
3 | Have | Do not have | Have | Do not have |
4 | Have | Do not have | Have | Have |
5 | Have | Have | Do not have | Do not have |
6 | Have | Have | Do not have | Have |
7 |
Have |
Have |
Have |
Do not have |
8 |
Have |
Have |
Have |
Have |
9 |
Do not have |
Do not have |
Do not have |
Have |
10 |
Do not have |
Do not have |
Have |
Do not have |
11 |
Do not have |
Do not have |
Have |
Have |
12 |
Do not have |
Have |
Do not have |
Do not have |
13 |
Do not have |
Have |
Do not have |
Have |
14 |
Do not have |
Have |
Have |
Do not have |
15 |
Do not have |
Have |
Have |
Have |
Wherein, in the scheme 3,4,7 and 8, the cutter tooth of the cutter tooth of stator cutter and rotor cutter all has the oblique angle, this moment two cutters tooth the angle of bevel difference, otherwise, still constitute the structure of " wall " between two cutters tooth.In addition, the angular range of two cutters tooth is:
The stator cutter:
Angle of bevel: between 4 °-8 °;
Inclination angle angle: between 0 °-5 °.
The rotor cutter:
Angle of bevel: between 4 °-8 °;
Inclination angle angle: between 25 °-45 °.
In addition, the number of teeth of stator cutter between 72-117, its transverse tooth thickness: between the 9-15mm.And the number of teeth of rotor cutter is between 50-70, and its transverse tooth thickness is between 15-20mm.
Further, on the basis of above-mentioned embodiment, for further improving the trafficability characteristic of slurry, it is relatively poor to solve existing cutter type trafficability characteristic, cause the obstruction of slurry, both influenced beating time, influence the problem of the flatteness of pulping again, installed branch slurry line H behind additional at rotor cutter 3, both strengthened the power of slurry, also made slurry after passing through the gap of rotor cutter by the rotor cutter, be subjected to bigger pump power effect, improve fiber greatly and behind the rotor knife back, twined this problem, improved the trafficability characteristic of slurry, improved the circulatory condition of slurry in stock tank.This structure of dividing the slurry line as shown in figure 10, number in the figure 341 is the reduced representation at the edge of rotor cutter 3.Dividing slurry line H is the involute of a rule, and this involute is a fin, can be provided with the 3-5 bar, is preferably 4.During concrete enforcement, divide slurry line altitude range, be preferably 20mm at 18-22mm; Divide slurry line thickness range at 4-7mm, be preferably 5mm; Dividing the anglec of rotation of slurry line is 35-45 °.