CN2494966Y - Double-layer internal circulation heating vertical drying kiln - Google Patents
Double-layer internal circulation heating vertical drying kiln Download PDFInfo
- Publication number
- CN2494966Y CN2494966Y CN 01263902 CN01263902U CN2494966Y CN 2494966 Y CN2494966 Y CN 2494966Y CN 01263902 CN01263902 CN 01263902 CN 01263902 U CN01263902 U CN 01263902U CN 2494966 Y CN2494966 Y CN 2494966Y
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- China
- Prior art keywords
- guillotine
- vertical
- furnace body
- dry kiln
- vertical furnace
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 34
- 238000001035 drying Methods 0.000 title abstract description 8
- 238000007599 discharging Methods 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000012806 monitoring device Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 37
- 238000009413 insulation Methods 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000010355 oscillation Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000003292 diminished effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
The utility model discloses a drying kiln, in particular to a double-layer internal circulation heating vertical drying kiln. The vertical kiln body of the device is of a double-layer sleeve structure consisting of an inner cylinder and an outer cylinder, a heating cavity is formed between the inner cylinder and the outer cylinder, annular steam exhaust pipes corresponding to each interceptor are arranged in the heating cavity, the heating cavity is separated into smaller annular heating cavities by two adjacent annular steam exhaust pipes, a plurality of through holes communicated with the annular heating cavities are formed in the upper parts of the annular steam exhaust pipes, through holes communicated with the annular heating cavities are formed in air exhaust pipes, a plurality of steam exhaust holes communicated with the corresponding annular steam exhaust pipes are formed in the inner cylinder wall on the back of each unloading slide basin, a plurality of radiating fins are arranged on the outer surface of each interceptor, and a flow plug is arranged in each interceptor. The utility model discloses structural design is ingenious, and thermal insulation performance is good, and the thermal efficiency is high, and the material is dried evenly fully.
Description
The utility model relates to a kind of dry kiln, particularly a kind of vertical dry kiln.
The outmoded backwardness of drying materials equipment in the industries such as building materials, cement, metallurgical smelting still adopts the rotary dryer of imitative Soviet Union since the establishment of the nation at present, and it is horizontal, and floor space is big, power draw is big, energy consumption is high, smoke contamination is serious.Some vertical dry kilns had also appearred in recent years, its structure mainly comprises the vertical furnace body, blower fan, exhaust column, combustion chamber and guillotine, though it has reduced occupation of land, energy consumption decreases, but still there is following tangible deficiency in it: the guillotine that at first is it, the guillotine of existing vertical drying kiln is a taper revolving body, the resistance that dams is little, can not be absorbed to each guillotine place section heat absorption by material, return again but directly rise to the top material spreading cone, cause the top heat higher, as dry coal and may cause spontaneous combustion, then can lump as oven dry clay etc., cause frame.Next is that its heat-insulating property is bad, the no heat-insulation layer in vertical drying kiln outside that uses at present, the big area of the temperature difference in the winter time, the easy dewfall of furnace body wall and along the furnace wall downward flowing water, material can not all be dried, and the body of heater surface radiating is fast, adds tens suction opeings in furnace wall and directly sucks exhaust duct, cause heat loss big, the thermal efficiency is low.Secondly be that doing of material baking is wet uneven again, existing vertical dry kiln periphery has 4-6 road gland steam exhauster from top to bottom, opens suction opeing at each guillotine correspondence position, and the oven dry material that unloads is at the vertical place that does not have suction opeing, water vapour in the material is not discharged, and the material that unloads is done wet uneven.
The purpose of this utility model will provide a kind of good heat insulating exactly, the vertical dry kiln of circulation heating in thermal efficiency height, drying materials are double-deck uniformly.
The utility model adopts technical scheme as described below for achieving the above object: the vertical dry kiln of circulation heating comprises vertical furnace body, blower fan, exhaust column and guillotine in double-deck, the bottom combuster of vertical furnace body, guillotine is placed in the vertical furnace body end to endly, a sliding basin of discharging that is fixed on vertical furnace body inwall is all arranged at the top of each guillotine, and the sliding basin of discharging is an inverted cone of all not having the end up and down; The vertical furnace body is formed double-layer sleeve structure by inner core and urceolus, in, form heating chamber between the urceolus, have in the heating chamber and the corresponding annular row steam pipe of each guillotine, adjacent two annular row steam pipes intercept into less ring-shaped heating cavity with heating chamber, the top of annular row steam pipe all has a plurality of through holes that are connected with ring-shaped heating cavity, have the through hole that is connected with ring-shaped heating cavity on the exhaust column, all have the exhaust hole that a plurality of and corresponding annular row steam pipe is connected on the inner tube wall at the sliding basin of each discharging back side, because the effect of the sliding basin of discharging, material can not fall into the annular row steam pipe, the hot-air that has a water vapour then can be successfully enters the annular row steam pipe from the exhaust hole at the sliding basin of the discharging back side, and then enter ring-shaped heating cavity from the through hole on annular row steam pipe top, after exhaust column extract out, have a lot of heats because enter the air-flow of ring-shaped heating cavity, therefore can heat to inner core, thereby improve kiln body temperature inside, promptly effectively utilized heat energy, can stop the problem that inner tube wall drops down water again, in addition because the hole that open at the sliding basin back side is more, can siphon away at the water vapour in the material that each orientation falls, thereby can dry material equably.Its another characteristics are that the guillotine outer surface is provided with a plurality of fin, and the inside of guillotine also has a flow plug, and flow plug is an inverted taper type, and is fixed on gusset on the inwall of guillotine.In the process that material falls, fin is inserted in the material, thereby add thermal material more fully, flow plug has then increased the up resistance of thermal current, prolonged the time that thermal current contacts with guillotine, make guillotine can absorb heat fully, just the dry kiln temperature difference is up and down diminished, and then reach the purpose of full and uniform oven dry material like this.
Adopt the utility model structural design of said structure ingenious, good heat insulating, thermal efficiency height, drying materials are evenly abundant.
Below in conjunction with accompanying drawing the utility model is described in detail.
Fig. 1 is an overall appearance structural representation of the present utility model.
Fig. 2 is a sectional structure schematic diagram of the present utility model.
Fig. 3 adds the hot-flow flue perspective view for circulation in double-deck.
Fig. 4 is the sectional structure schematic diagram of guillotine.
Fig. 5 is the mansion TV structure schematic diagram of guillotine.
Fig. 6 is the circuit theory diagrams of automatic on-line attemperating unit.
Fig. 7 is the structural representation of broken ring.
Fig. 8 is the vertical view of broken ring.
Fig. 9 is the structural representation of the utility model discharging opening reducing mechanism.
Figure 10 is the sectional structure schematic diagram of venetian blind type steam discharge sheet.
With reference to Fig. 1, Fig. 2, Fig. 3.The vertical dry kiln of circulation heating comprises vertical furnace body 5, blower fan 1, exhaust column 6 and guillotine 22 in double-deck, charging aperture 3 is arranged at the top of vertical furnace body, charging aperture 3 connects the outlet of material tower 4, the bottom combuster 11 of vertical furnace body, discharging opening 12, electric and magnetic oscillation unloader 13 and belt conveyor 14.Guillotine is placed in the vertical furnace body end to endly, and a sliding basin 24 of discharging that is fixed on vertical furnace body inwall is all arranged at the top of each guillotine, and the sliding basin of discharging is an inverted cone of all not having the end up and down; The vertical furnace body is formed double-layer sleeve structure by inner core 27 and urceolus 26, in, form heating chamber between the urceolus, have in the heating chamber and the corresponding annular row steam pipe 17 of each guillotine, adjacent two annular row steam pipes intercept into less ring-shaped heating cavity 18 with heating chamber, the top of annular row steam pipe all has a plurality of through holes that are connected with ring-shaped heating cavity 39, have the through hole 40 that is connected with ring-shaped heating cavity on the exhaust column 6, all have the exhaust hole 16 that a plurality of and corresponding annular row steam pipe is connected on the inner tube wall at the sliding basin of each discharging back side, because the effect of the sliding basin of discharging, material can not fall into the annular row steam pipe, the hot-air that has a water vapour then can be successfully enters the annular row steam pipe from the exhaust hole at the sliding basin of the discharging back side, and then enter ring-shaped heating cavity from the through hole on annular row steam pipe top, after exhaust column extract out.A volume damper is respectively arranged at the upper end of each exhaust column and bottom, be the example explanation now with exhaust column 6, there is a board plug type volume damper 2 at the suction opeing place of the blower fan 1 on exhaust column 6 tops, one board plug type volume damper 15 is also arranged at the bottom of exhaust column 6, according to the difference of oven dry material, can control the temperature of kiln body top and the bottom effectively by regulating these volume dampers.Each exhaust column all have a wicket bottom, the wicket that open exhaust column 6 lower ends is 10, can remove the grey dust of exhaust column inner accumulated by wicket.
When oven dry humidity at 5-7% and be the material of powdery such as during bauxite, can set up a bell 30 at the feeding mouth place of vertical furnace body upper end, divide in the bell two chambers are arranged, top is storage cavity 31, the bottom is discharging chamber 32, supporting plate 33 is arranged respectively at the bottom of two chambers, 34, holder is pulled 33 and is connected on the control wheel 37 by steel wire rope 35 and two fixed pulleys, and holder is pulled 34 and is connected on the control wheel 38 by steel wire rope 36 and two fixed pulleys, and material is discharged at earlier in the storage cavity 31 by the outlet of material loading tower, waits to unload and unclamps control wheel 37 after full, material is discharged into discharging chamber 32 from storage cavity, this moment, the pull-up holder pulled 33, unclamped control wheel 38 again, and material drops on the material spreading cone 29 from the discharging opening of bell.After using bell, avoided air exhauster, improved top temperature, improved the thermal efficiency, also can avoid granular material directly to be extracted out and contaminated environment simultaneously by air exhauster from charging aperture suction cold air.
With reference to Fig. 3, Fig. 4.The utility model has also been done bigger improvement to guillotine.The outer surface of guillotine 22 is provided with 12~16 fin 28,47, and the inside of guillotine also has a flow plug 46, and flow plug is an inverted taper type, and is fixed on the inwall of guillotine with gusset 43,45.Be welded with 6~12 discharge pipes 23 on the sidewall of guillotine bottom, discharge pipe is a triangle, so that the convenient whereabouts of material, discharge pipe 23 communicates with guillotine inside by hole 44, and has air vent down on it.In the process that material falls, fin and discharge pipe are inserted in the material, thereby can add thermal material fully, flow plug has then increased the up resistance of thermal current, prolonged the time that thermal current contacts with guillotine, make guillotine can absorb heat fully, just the dry kiln temperature difference is up and down diminished, and then reach the purpose of full and uniform oven dry material like this.
With reference to Fig. 2, Fig. 6.The utility model also has a temperature automatic monitoring device, it is made up of digital temperature control instrument 21, thermocouple 19, A.C. contactor KW, thermocouple 19 is inserted in the bottom of vertical furnace body, and by triangle baffle plate 20 shielding that are welded on the inner tube wall, the node switch of digital temperature control instrument 21 is connected on the control coil of A.C. contactor KW of electric and magnetic oscillation unloader 13, when so only remaining to be unloaded material and reaching the setting value of digital temperature control instrument, the discharging of just working of electric and magnetic oscillation unloader, can guarantee the arch dry mass of material like this, realize automatic control again.
With reference to Fig. 7, Fig. 8.Respectively there is a broken ring periphery of 2-3 the guillotine on vertical furnace body top, and fragmentation encircles by toroidal frame 48, rotating shaft 51, fork 7, connecting rod and smashes piece and form, and the rotating shaft of adjacent two broken rings is staggered 90 ° in the horizontal direction.Fork 7 is fixedlyed connected with toroidal frame 48, be evenly equipped with connecting rod 49 on the toroidal frame, the lower end of each connecting rod all is connected with one and smashes piece 50, the front end of fork is hinged with a connecting rod 8, the lower end of connecting rod 8 links to each other with an eccentric wheel 9, under eccentric drive, broken ring can be swung around the shaft, can the broken material that lumps under the knocking who smashes piece.
With reference to Fig. 9.For the material that needs are pulverized, the utility model also can be set up a reducing mechanism at discharging opening 12 places.This reducing mechanism is made up of motor 53, power transmission shaft 52, crushing wheel 54, utilizes it to reduce the pulverizing process after the oven dry, has saved manpower.
With reference to Fig. 2, Figure 10.The below of each exhaust hole at the sliding basin of the discharging back side has increased the steam discharge sheet 25 of a venetian blind type, the matrix of steam discharge sheet 25 is U type channel-section steels, its opening surface is fixedly connected on the inner tube wall, its front is welded with the striker plate 41 of venetian blind type, all has through hole 42 on the U type channel-section steel at the back side of striker plate.Set up this steam discharge sheet, increased the permeability of material between the sliding basin of two dischargings, improved dries quantity.
Claims (9)
1, the vertical dry kiln of circulation heating in a kind of bilayer, it comprises the vertical furnace body, blower fan, exhaust column and guillotine, the bottom combuster of vertical furnace body, guillotine is placed in the vertical furnace body end to endly, a sliding basin of discharging that is fixed on vertical furnace body inwall is all arranged at the top of each guillotine, it is characterized in that: the vertical furnace body is formed double-layer sleeve structure by inner core (27) and urceolus (26), in, form heating chamber between the urceolus, have in the heating chamber and the corresponding annular row steam pipe of each guillotine, adjacent two annular row steam pipes intercept into less ring-shaped heating cavity with heating chamber, the top of annular row steam pipe all has a plurality of through holes that are connected with ring-shaped heating cavity, have the through hole that is connected with ring-shaped heating cavity on the exhaust column, all have the exhaust hole that a plurality of and corresponding annular row steam pipe is connected on the inner tube wall at the sliding basin of each discharging back side; The guillotine outer surface is provided with a plurality of fin, and there is a flow plug (46) inside of guillotine.
2, vertical dry kiln according to claim 1 is characterized in that: vertical dry kiln also has a temperature automatic monitoring device, and it is made up of digital temperature control instrument, thermocouple (19), A.C. contactor KW.
3, vertical dry kiln according to claim 1 and 2 is characterized in that: the sidewall of guillotine bottom is provided with a plurality of discharge pipes that communicate with guillotine inside (23).
4, vertical dry kiln according to claim 1 and 2 is characterized in that: a volume damper is respectively arranged at the upper end of each exhaust column and bottom.
5, vertical dry kiln according to claim 1 and 2 is characterized in that: there is a bell at the feeding mouth place of vertical furnace body upper end.
6, vertical dry kiln according to claim 3 is characterized in that: there is a bell at the feeding mouth place of vertical furnace body upper end.
7, vertical dry kiln according to claim 1 and 2, it is characterized in that: respectively there is a broken ring periphery of 2-3 the guillotine on vertical furnace body top, broken ring is by toroidal frame (48), rotating shaft (51), fork (7), fork (7) is fixedlyed connected with toroidal frame (48), be evenly equipped with connecting rod (49) on the toroidal frame, the lower end of each connecting rod all is connected with one and smashes piece (50), and the front end of fork is hinged with a connecting rod (8), and the lower end of connecting rod links to each other with an eccentric wheel.
8, vertical dry kiln according to claim 1 and 2 is characterized in that: there is a reducing mechanism at the discharging opening place of vertical furnace body lower end.
9, vertical dry kiln according to claim 3 is characterized in that: a volume damper is respectively arranged at the upper end of each exhaust column and bottom.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 01263902 CN2494966Y (en) | 2001-09-15 | 2001-09-15 | Double-layer internal circulation heating vertical drying kiln |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 01263902 CN2494966Y (en) | 2001-09-15 | 2001-09-15 | Double-layer internal circulation heating vertical drying kiln |
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CN2494966Y true CN2494966Y (en) | 2002-06-12 |
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CN 01263902 Expired - Fee Related CN2494966Y (en) | 2001-09-15 | 2001-09-15 | Double-layer internal circulation heating vertical drying kiln |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104473073A (en) * | 2014-11-30 | 2015-04-01 | 德清县鑫宝蔬果专业合作社 | Cowpea blanching device |
-
2001
- 2001-09-15 CN CN 01263902 patent/CN2494966Y/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104473073A (en) * | 2014-11-30 | 2015-04-01 | 德清县鑫宝蔬果专业合作社 | Cowpea blanching device |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |