CN2483168Y - Stone cutting machine - Google Patents

Abstract

The utility model discloses a stone bisection machine particularly used for the super thin stone plate, the utility model has a gantry, a cutter head beam, an electrical control device and a hydraulic driving device just like the existing technology, but on the base of the existing technology the utility model also has a workpiece bisection table and a workpiece withstanding device. The utility model has the function of super-thin stone bisection and the feature of not breaking stone easily, and the processing scope is larger, length*width=2400*1200mm stone plate can be bisected at least. The utility model is an ideal necessary equipment used to manufacture the super-thin stone beehive plate.

Description

The stone material butt-splitting machine

The utility model belongs to field of mechanical technique, is specifically related to a kind of stone material splitting machine tool technology, and is particularly a kind of in order to make the stone material butt-splitting machine of ultra thin stone cellular board.

Now, modern architecture ultra-thin stone decoration technique quietly rises.And this so-called ultra-thin stone, its thickness will be below 8mm.In order to give full play to the decorative effect of stone material such as marble, granite, save limited rock material resource, the ultra thin stone cellular board of formerly applying for a patent as the applicant, promptly, begun to promote the use of by ultra-thin stone, cellular board, panel and the bottom plate combined multilayer materials that forms.But the existing stone material slicer of being formed by portal frame that comprises cutterhead cross beam frame elevating drive mechanism and cutterhead cross beam frame, because it is narrower that it cuts open the wealthy width of cloth of sheet, what be suitable for cuts open sheet thickness more than 15mm, so it can not satisfy the sheet demand of cuing open of ultra-thin stone.

The purpose of this utility model, be to provide a kind of stone material butt-splitting machine, provide particularly that a kind of can to satisfy the application number of formerly being applied for a patent by the applicant fully be 01113633.2, name is called the stone material of a kind of " preparation method of ultra thin stone cellular board " to cuing open the stone material butt-splitting machine of technological requirement, to overcome the deficiency of prior art.

The purpose of this utility model is achieved through the following technical solutions.It still comprises motor, the worm-drive pair, the angular wheel transmission, horizontal drive shaft, down-feed screw, crossbeam and column are at interior and portal frame that press the usual method device, the nut seat that comprises the down-feed screw engagement that is had with said portal frame, the horizontal mobile hydraulic mechanism of cutterhead, cutter motor, cutterhead and motor are put and are shelved, cutterhead transmission mechanism and cutterhead crossbeam are at interior and cutterhead cross beam frame that press the usual method device, fluid pressure drive device and electrical control gear, its improvement is: it also has workpiece to cuing open workbench, with workpiece overhead device, and said workpiece is to cuing open workbench, formed by vertical driving and reversing mechanism and workpiece indexing mechanism, and said vertical driving and reversing mechanism, on the sidewall of its included rotating disk, be fixed with sucker, the quiet binding of rotating disk and rotating shaft, rotating shaft is then by the bearing block fixedly connected with sliding table, bearing is on plane on the sliding table, said sliding table then is set on the sliding table seat, and sliding table and sliding table seat are the binding that is slidingly matched, and the sliding table seat, then with the quiet binding of base plate; And the end sidewalls of said sliding table, the piston rod included with advance and retreat hydraulic cylinder assembly is hinged; And said workpiece indexing mechanism, be by the transposition gear that is packed in said roller end, with the transposition tooth bar of transposition gears engaged, be the transposition tooth bar seat that is slidingly matched and links with the transposition tooth bar, respectively with transposition tooth bar seat and the fixedly connected bearing seat of sliding table, and the transposition hydraulic cylinder assembly that comprises piston rod is formed, and said piston rod, hinged with said transposition tooth bar, and an end of transposition hydraulic cylinder assembly, then, be packed on the sliding table by support; And said workpiece overhead device, by base plate, with the fixedly connected overhead column of base plate, be the overhead leading screw that rotates binding with overhead column upper end, be the adjusting handle of quiet binding with the overhead leading screw, with the overhead screw of overhead leading screw engagement, the shovel plate fixedly connected with the overhead screw, the overhead hydraulic cylinder assembly and the overhead dish that are packed on the shovel plate are formed, and said overhead dish, overhead hydraulic piston connecting rod moving link included with overhead hydraulic cylinder assembly.

Consider that further enhancing is a stone material to workpiece to be machined, the stability of correct location in processed process, with the accuracy of further raising workpiece to be machined to cuing open, the utility model also is provided with horizontal Working piece positioning device, and said horizontal Working piece positioning device, be set in the preceding bead below of the included rotating disk of the vertical driving and reversing mechanism of said workpiece, it is by the positioner base plate, the positioning hydraulic cylinders assembly, positioning splint and locating clip panel seat are formed, and on said positioner base plate, laterally be provided with two along it and be inverse-T-shaped groove, said locating clip panel seat is by screw and the attaching mutually of said inverse-T-shaped groove, and the included piston rod of positioning hydraulic cylinders assembly, then hinged with the locating clip panel seat respectively, and said positioning splint is then fixedly connected with the locating clip panel seat.

The utility model is because on the basis of prior art, set up workpiece to cuing open workbench and workpiece overhead device, it is thinner that the stone material that it had cuts open sheet, it is bigger to cut open the sheet width, be applicable to fully above said ultra thin stone cellular board preparation method to cuing open characteristics such as technological requirement, be conspicuous.

Below in conjunction with accompanying drawing and enforcement, the utility model is described in further detail:

Fig. 1 is the utility model included portal frame part and cutterhead cross beam frame front view partly;

Fig. 2 is schematic top plan view of the present utility model;

Fig. 3 is the cutaway view of the included angular wheel transmission part of the utility model;

Fig. 4 is the motor and the state diagram of horizontal drive shaft assembly relation of the included portal frame part of the utility model;

Fig. 5 is the A-A cutaway view of Fig. 4;

Fig. 6 is the partial sectional view of the included cutterhead cross beam frame part lifting drive state of the utility model;

Fig. 7, for the included workpiece of the utility model to cuing open workbench and workpiece overhead device and the horizontal front view of Working piece positioning device three parts;

Fig. 8 is the utility model included cutterhead and driving motor cross-sectional schematic partly thereof;

Fig. 9, for the included workpiece of Fig. 7 to cuing open the vertical view of workbench part;

Figure 10 is the included indexing mechanism right view partly of Fig. 7;

Figure 11 is the vertical view of the included horizontal Working piece positioning device part of Fig. 7.

Please join and read accompanying drawing 1 to 11, the utility model still has the motor of comprising 1-1, secondary 1-2 of worm-drive, angular wheel transmission 1-3, horizontal drive shaft 1-4, down-feed screw 1-5, crossbeam 1-6 and column 1-7 are at interior and portal frame 1 that press the usual method device, the nut seat 2-1 that comprises the down-feed screw 1-5 engagement that is had with said portal frame 1, the horizontal mobile hydraulic mechanism 2-2 of cutterhead, cutter motor 2-3, cutterhead 2-4, cutterhead and motor are put and are shelved 2-5, cutterhead transmission mechanism 2-6 and cutterhead crossbeam 2-7 are in interior and cutterhead cross beam frame 2 that press the usual method device, four parts of existing stone material slicers such as fluid pressure drive device 3 and electrical control gear 4.On the basis of prior art, the utility model has increased workpiece to cuing open workbench 5, with workpiece overhead device 6, and said workpiece is made up of vertical driving and reversing mechanism 5-1 and workpiece indexing mechanism 5-2 cuing open workbench 5, and said vertical driving and reversing mechanism 5-1, on the sidewall of its included rotating disk 5-1-6, that is to say on the working face, be fixed with sucker 5-1-7, and said sucker (5-1-7), can be single sucker, can be also to be a plurality of apportion suckers.The utility model preferably adopts 8 apportions and uniform sucker.Rotating disk 5-1-6 and rotating shaft 5-1-4 are that key links, rotating shaft 5-1-4 is then by the bearing block 5-1-5 fixedly connected with sliding table 5-1-2, bearing is on plane on the sliding table 5-1-2, said sliding table 5-1-2 then is set on the sliding table seat 5-1-1, and sliding table 5-1-2 and sliding table seat 5-1-1, be the binding that is slidingly matched of the mode of connection that is slidingly matched that is similar to bench planer and guide rail mutually, and sliding table seat 5-1-1 links with base plate 5-1-8 screw then; And the end sidewalls of said sliding table 5-1-2, the piston rod 5-1-3-1 included with advance and retreat hydraulic cylinder assembly 5-1-3 is hinged; And said workpiece indexing mechanism 5-2, be the transposition gear 5-2-1 that is packed in said rotating shaft 5-1-4 end with screw and key, transposition tooth bar 5-2-2 with transposition gear 5-2-1 engagement, be the transposition tooth bar seat 5-2-2 that is slidingly matched and links that is similar to slide block and chute sliding fit mode with transposition tooth bar 5-2-2, respectively with transposition tooth bar seat 5-2-3 and the fixedly connected bearing seat 5-2-4 of sliding table 5-1-2 screw, and the transposition hydraulic cylinder assembly 5-2-5 that comprises piston rod 5-2-5-1 forms, and said piston rod 5-2-5-1, hinged with said transposition tooth bar 5-2-2, and the end of transposition hydraulic cylinder assembly 5-2-5, then, be packed on the sliding table 5-1-2 with screw by support 5-2-5-2; And said workpiece overhead device 6, by base plate 6-1, with the fixedly connected overhead column 6-2 of base plate 6-1 screw, be the overhead leading screw 6-3 that rotates binding with overhead column 6-2 upper end, be the adjusting handle 6-4 of quiet binding with overhead leading screw 6-3, overhead screw 6-5 with overhead leading screw 6-3 engagement, the shovel plate 6-6 fixedly connected with overhead screw 6-5, the overhead hydraulic cylinder assembly 6-7 and the overhead dish 6-8 that are packed on the shovel plate 6-6 form, and said overhead dish 6-8, overhead hydraulic piston connecting rod 6-7-1 moving link included with overhead hydraulic cylinder assembly 6-7.

On the technical scheme basis that is achieved the utility model purpose described above, the utility model has also further increased horizontal Working piece positioning device 7, in the hope of further improving serviceability of the present utility model.And said horizontal Working piece positioning device 7, be set in the preceding bead below of the included rotating disk 5-1-6 of the vertical driving and reversing mechanism 5-1 of said workpiece, it is made up of positioner base plate 7-1, positioning hydraulic cylinders assembly 7-2, positioning splint 7-4 and locating clip panel seat 7-3, and on said positioner base plate 7-1, laterally be provided with two along it and be inverse-T-shaped groove 7-1-1, said locating clip panel seat 7-3 is by screw and said inverse-T-shaped groove 7-1-1 attaching mutually.If unclamp screw, locating clip panel seat 7-3 can make lateral displacement along positioner base plate 7-1.And the included piston rod 7-2-1 of positioning hydraulic cylinders assembly 7-2 is then hinged with locating clip panel seat 7-3, and said positioning splint 7-4 is then fixedly connected with locating clip panel seat 7-3.The preferred positioning hydraulic cylinders assembly of the utility model 7-2 is the hydraulic cylinder assembly of a kind of single cylinder double-piston two piston rod interlock.

With each several part device or mechanism described above, to connect power supply and connect oil pipeline via fluid pressure drive device 3 respectively via electrical control gear 4 respectively, the utility model is promptly assembled and is finished.If in electrical control gear 4 parts, put and join micro computer, then the utility model can realize that operating mode controls automatically.

A kind of preferred important technological parameters of the utility model is: cutter diameter is φ 1600mm; Effective cutting length is 2400mm; Effectively cutting-height is 1200mm, and cutter motor power is 40Kw; Cutterhead cross beam frame lifting motor power and hydraulic pump motor power are 5Kw.

Application examples of the present utility model is as follows: open electrical control gear 4 and fluid pressure drive device 3, enter the work holding state.The application number that to formerly apply for a patent as the applicant is 01113633.2 and is called " preparation method of ultra thin stone cellular board " prepared then, by the multilayer composite board of base plate-cellular board-rebound-stone material-rebound-cellular board-base plate through compoiste adhering, lift to the working position in rotating disk 5-1-6 the place ahead, open the pipeline switch of sucker 5-1-7, and make the sorption of said multilayer composite board workpiece on rotating disk 5-1-6; Open advance and retreat hydraulic cylinder assembly 5-1-3 fluid pressure line switch, make vertical driving and reversing mechanism 5-1 work sliding table 5-1-2, under the promotion of advance and retreat hydraulic cylinder assembly 5-1-3, march forward to putting in place; After stand-by adjusting handle 6-4 regulates the height of overhead dish 6-8, start overhead hydraulic cylinder assembly 6-7, and make overhead dish 6-8 march forward to and overhead on the plane of said multilayer composite board workpiece, thereby make the multilayer composite board workpiece firmly clamp.After this, start positioning hydraulic cylinders assembly 7-2, and make positioning splint 7-4, clamp the two sides of multilayer composite sheet workpiece, thereby realize in length and breadth to two-way clamping and positioning.Start respectively again and be located at the motor 1-1 on the portal frame and be located at the horizontal mobile hydraulic mechanism 2-2 of cutterhead cross beam frame 2 upper tool pans, and adjust the relative position that dissects of cutterhead 2-4 and multilayer composite board workpiece, and make cutterhead 2-4 be in the position placed in the middle of the included stone material plate of multilayer composite board workpiece; Start cutter motor 2-3 and portal frame motor 1-1,, begin the multilayer composite board workpiece opposed and cut open processing simultaneously at cutterhead 2-4 workspace sprinkling irrigation cooling water.By the time the cutterhead feed to surpass the multilayer composite board workpiece 1/2 after, after making cutterhead 2-4 withdrawing, unclamp overhead dish 6-8 and grip block 7-4, start the included transposition hydraulic cylinder assembly 5-2-5 of indexing mechanism 5-2, under the drive of piston rod 5-2-5-1, transposition tooth bar 5-2-2 then drives transposition gear 5-2-1, and make rotating disk 5-1-6 turn round together with the multilayer composite board workpiece by rotating shaft 5-1-4, after waiting to finish 180 ° of revolutions and putting in place, overhead dish 6-8 and grip block 7-4 are gone up in the top again, make cutterhead 2-4 feed again, cut open processing and continue the multilayer composite board workpiece opposed.Remain to after cuing open end-of-job, by opposite stop power supply and fluid pressure line, the multilayer composite board workpiece is to cuing open end-of-job, can prepare the ultra thin stone cellular board of two identical or materials inequality.Owing to adopted the utility model to make the stone material plate to cuing open processing, although to the stone material plate thickness after cuing open below 8mm, but, adopt prior art to cut open sheet processing, the serious broken phenomenon that is produced thereby stopped the ultra-thin stone plate because its and other sheet material is compound in aggregates.

The scope of application of the present utility model is not subjected to restriction described above.

Claims (2)

1, a kind of stone material butt-splitting machine, it has the motor of comprising (1-1), worm-drive pair (1-2), angular wheel transmission (1-3), horizontal drive shaft (1-4), down-feed screw (1-5), crossbeam (1-6) and column (1-7) are at interior and portal frame (1) that press the usual method device, the nut seat (2-1) that comprises down-feed screw (1-5) engagement that is had with said portal frame (1), the horizontal mobile hydraulic mechanism of cutterhead (2-2), cutter motor (2-3), cutterhead and motor are put and are shelved (2-5), cutterhead transmission mechanism (2-6) and cutterhead crossbeam (2-7) are at interior and cutterhead cross beam frame (2) that press the usual method device, fluid pressure drive device (3) and electrical control gear (4), it is characterized in that: it also has workpiece to cuing open workbench (5), with workpiece overhead device (6), and said workpiece is to cuing open workbench (5), formed by vertical driving and reversing mechanism (5-1) and workpiece indexing mechanism (5-2), and said vertical driving and reversing mechanism (5-1), on the sidewall of its included rotating disk (5-1-6), be fixed with sucker (5-1-7), rotating disk (5-1-6) and the quiet binding of rotating shaft (5-14), rotating shaft (5-1-4) is then by the bearing block (5-1-5) fixedly connected with sliding table (5-1-2), bearing is on the last plane of sliding table (5-1-2), said sliding table (5-1-2) then is set on the sliding table seat (5-1-1), and sliding table (5-1-2) is the binding that is slidingly matched with sliding table seat (5-1-1), and sliding table seat (5-1-1), then with the quiet binding of base plate (5-1-8); And the end sidewalls of said sliding table (5-1-2), the piston rod (5-1-3-1) included with advance and retreat hydraulic cylinder assemblies (5-1-3) is hinged; And said workpiece indexing mechanism (5-2), be by the transposition gear (5-2-1) that is packed in said rotating shaft (5-14) end, transposition tooth bar (5-2-2) with transposition gear (5-2-1) engagement, be the transposition tooth bar seat (5-2-3) that is slidingly matched and links with transposition tooth bar (5-2-2), respectively with transposition tooth bar seat (5-2-3) and the fixedly connected bearing seat (5-2-4) of sliding table (5-1-2), and included piston rod (5-2-5-1) is formed at interior transposition hydraulic cylinder assembly (5-2-5), and said piston rod (5-2-5-1), hinged with said transposition tooth bar (5-2-2), and an end of transposition hydraulic cylinder assembly (5-2-5), then, be packed on the sliding table (5-1-2) by support (5-2-5-2); And said workpiece overhead device (6), by base plate (6-1), the overhead column (6-2) fixedly connected with base plate (6-1), be the overhead leading screw (6-3) that rotates binding with overhead column (6-2) upper end, be the adjusting handle (6-4) of quiet binding with overhead leading screw (6-3), overhead screw (6-5) with overhead leading screw (6-3) engagement, the shovel plate (6-6) fixedly connected with overhead screw (6-5), the overhead hydraulic cylinder assembly (6-7) and the overhead dish (6-8) that are packed on the shovel plate (6-6) are formed, and said overhead dish (6-8), overhead hydraulic piston connecting rod (6-7-1) moving link included with overhead hydraulic cylinder assembly (6-7).

2, stone material butt-splitting machine according to claim 1, it is characterized in that: it also is located at horizontal Working piece positioning device (7), and said horizontal Working piece positioning device (7), be set in the preceding bead below of the included rotating disk (5-1-6) of the vertical driving and reversing mechanism of said workpiece (5-1), it is by positioner base plate (7-1), positioning hydraulic cylinders assembly (7-2), positioning splint (7-4) and locating clip panel seat (7-3) are formed, and on said positioner base plate (7-1), laterally be provided with two along it and be inverse-T-shaped groove (7-1-1), said locating clip panel seat (7-3) is by screw and said inverse-T-shaped groove (7-1-1) attaching mutually, and the included piston rod (7-2-1) of positioning hydraulic cylinders assembly (7-2), then hinged with locating clip panel seat (7-3) respectively, and said positioning splint (7-4) is then fixedly connected with locating clip panel seat (7-3).

Images