CN2481713Y - Electric furnace set for horizontal roller continuous glass toughening - Google Patents
Electric furnace set for horizontal roller continuous glass toughening Download PDFInfo
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- CN2481713Y CN2481713Y CN 01225131 CN01225131U CN2481713Y CN 2481713 Y CN2481713 Y CN 2481713Y CN 01225131 CN01225131 CN 01225131 CN 01225131 U CN01225131 U CN 01225131U CN 2481713 Y CN2481713 Y CN 2481713Y
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- sprocket
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- transmission mechanism
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Abstract
An electric furnace set for horizontal roller continuous glass toughening comprises horizontal rollers, a drive device, and a transmission device, wherein the drive device drives the horizontal rollers through the transmission device, and the drive device drives the putting in section, the heating section, the cooling and toughening section and the taking out section of the horizontal rollers to rotate in single direction at constant speed through the transmission device. As the constant-speed unidirectional driving is adopted, the rotation transmission of all rollers can adopt linkage driving, thereby reducing driving devices. As the electric furnace set for continuous glass toughening has no high requirements on glass displacement accuracy control, an expensive glass displacement monitoring and controlling system can be saved with easier equipment operation. What is more important is that: the toughened glass produced by the equipment has higher surface quality without quality defects of light distortion, toughening stress spot, and abrasive damage.
Description
The utility model relates to the processing units of toughened glass, specifically is a kind of horizontal roller formula continuous glass toughening electric furnace unit.
Present the most practical most advanced in the world toughened glass processing units, it is the reciprocating type glass tempering electric furnace of horizontal roller unit, this is established moral and mainly contains the film releasing section, heating zone, tempering cooling section and get fragment and form, during use by manually with glass pendulum on film releasing section roller-way, film releasing section roller-way is delivered to heating zone with glass fast, glass is done reciprocating type swing on the ceramic roller of heating zone, the while quilt is heat temperature raising gradually, glass heats is after the tempering temperature, under driving, roller-way sends into the tempering cooling section fast, glass is reciprocally swinging before and after tempering cooling section inner edge, the limit is by the cooling of air grid blowing carrying out tempering, glass is by after the tempering cooling, is transported to by roller-way and gets fragment and carry out artificial unloading piece.In said process, not only the travelling speed of glass is a variable, and glass also will be done front-rear reciprocation movement when heating zone heats and when the tempering cooling section carries out the tempering cooling, for reaching these requirements, just make that the kinetic control system of this equipment is very complicated, also very high to the requirement of kinematic accuracy control degree, so it must and get fragment separate configurations roller-way drive unit respectively at film releasing section, heating zone, tempering cooling section, and adaptive frequency transformer is to change motor speed.In order to calculate the displacement with feed glass, also to encoder be installed in the many places of equipment.In addition because glass will be done front-rear reciprocation movement in heating zone and tempering cooling section, be that glass is often done deceleration, stopped commutation, accelerated motion on roller-way, just will certainly increase the relative friction between glass and roller-way, cause the damage of glass surface or the distortion of roller-way vestige occurs, especially reflection is more obvious under the situation that glass heats rear surface hardness reduces.In addition, this kind equipment is the intermittent periods it cyclic production, and an empty campaign is promptly arranged between the heating of this stove glass and next stove glass, and this is in the raising that has to a certain degree also influenced productivity.
The purpose of this utility model just provides a kind of glass continuous tempering electric furnace of horizontal roller formula unit that continuous constant speed is moved in the same direction as in whole tempering process, it can not only solve the reciprocating type tempering electric furnace of existing horizontal roller unit and have glass surface mass defect and the low problem of production efficiency, its device structure is simpler simultaneously, control and operation are more easy, and the manufacturing cost of equipment is minimized.
The technical solution of the utility model is: comprise horizontal roller, drive unit, transmission mechanism, drive unit drives horizontal roller by transmission mechanism; The film releasing section that this horizontal roller is arranged in order by horizontal direction, heating zone, tempering cooling section, get fragment and form, it is characterized in that: described drive unit is the electric motor of band step-down gear; Film releasing section, heating zone, the cooling tempering section of the described horizontal roller that this electric motor drives by transmission mechanism and get fragment all with constant speed unidirectional rotation, its linear velocity≤200mm/s.
Described electric motor is one, described transmission mechanism comprises sprocket for main drive, chain, transmission shaft, drive bevel gear, driven wheel of differential, following belt pulley, upper belt pulley, belt, the section transmission mechanism, on transmission shaft, be fixed with sprocket wheel and the corresponding following belt pulley of upper belt pulley a plurality of and heating zone roller-way one end, on the belt pulley belt transmission is arranged up and down at every pair, each fixes a drive bevel gear at the two ends of transmission shaft, each meshes these two cone gears with a driven wheel of differential, has sprocket wheel to drive the film releasing section by chain on this driven wheel of differential is coaxial, tempering cooling section and get segmental section transmission mechanism and rotate.
Described electric motor is two, and every electric motor drives the section transmission mechanism interlock of adjacent two sections through sprocket for main drive and chain.
Described electric motor is two, and every electric motor drives one and three section transmission mechanism interlocks respectively through sprocket for main drive and chain.
Described section transmission mechanism comprises drive sprocket, roller-way sprocket wheel, guide deflection sheave, tightening pulley, pinch roller, chain, the axle that drive sprocket is positioned at drive-motor go up or the axle of driven wheel of differential on, guide deflection sheave is positioned at the two ends of the below of roller-way sprocket wheel, tightening pulley is positioned at the guide deflection sheave below, and respectively there is a guide deflection sheave both sides above tightening pulley; Chain connects drive sprocket successively, all roller-way sprocket wheels, guide deflection sheave, tightening pulley and two other guide deflection sheave, have whole pinch roller be distributed on the roller-way sprocket wheel on chain on.
The utility model has the advantages that: owing to adopt the constant speed unidirectional drive, all roller-way rotation transmissions can be adopted interlock, can reduce drive unit; Because tempering electric furnace unit is less demanding to the displacement accuracy control of glass continuously, not only can save expensive glass displacement monitoring Controlling System, makes the operation of equipment more simple simultaneously.The more important thing is that the toughened glass with this device fabrication has higher surface quality, no light distortion, tempering stress spot, mass defect such as fray.
The utility model is described in further detail below in conjunction with drawings and Examples.
Fig. 1 is the structural representation of the reciprocating type tempering electric furnace of the horizontal roller of prior art unit, and wherein (a) figure is a side-view, and (b) figure is a vertical view.
Fig. 2 is the structural representation of the continuous tempering electric furnace of horizontal roller of the present utility model unit, and wherein (a) figure is a side-view, and (b) figure is a vertical view.
Referring to Fig. 1, it is the reciprocating type glass tempering furnace unit of horizontal roller, this equipment mainly contains film releasing section 1, heating zone 2, tempering cooling section 3 and get fragment 4 and form, during use by manually with glass pendulum on film releasing section roller-way 11, film releasing section roller-way 11 is delivered to glass heating zone 2 fast, glass is done reciprocating type swing on the ceramic roller 21 of heating zone 2, the while quilt is heat temperature raising gradually, glass heats is after the tempering temperature, under driving, roller-way 21 sends into the tempering cooling section fast, glass is reciprocally swinging before and after tempering cooling section 3 inner edges, the limit is by the cooling of air grid blowing carrying out tempering, glass is by after the tempering cooling, be transported to roller-way 41 enterprising pedestrian worker's unloading pieces of getting fragment 4 by roller-way 31, in said process, not only the travelling speed of glass is a variable, and glass carries out also will doing front-rear reciprocation movement when tempering cools off when heating zone 2 heating and at the tempering cooling section.At film releasing section 1, heating zone 2, tempering cooling section 3 with get fragment 4 separate configurations drive-motor 5 respectively, the transmission mechanism bag is known roller-way sprocket wheel 6, chain 7, tightening pulley 8, contact roller 9, guide deflection sheave 10, at the roller-way gel coat wheel 22 of heating zone 2.All there is bearing 13 to support at every roller-way two ends.
Referring to Fig. 2, the utility model comprises horizontal roller, drive unit, transmission mechanism, and drive unit drives horizontal roller by transmission mechanism; Film releasing section A, the heating zone B that this horizontal roller is arranged in order by horizontal direction, tempering cooling section C, get fragment D and form.Described drive unit is the electric motor 5 of band step-down gear; Film releasing section A, heating zone B, the cooling tempering section C of the described horizontal roller that this electric motor drives by transmission mechanism and get fragment D all with constant speed unidirectional rotation, its linear velocity≤200mm/s.
Described electric motor 5 is one, described transmission mechanism comprises sprocket for main drive 51, chain 52, transmission shaft 53, drive bevel gear 54, driven wheel of differential 55, following belt pulley 56, upper belt pulley 57, belt 58, the section transmission mechanism, on the belt pulley belt 58 transmissions are arranged up and down at every pair, on transmission shaft 53, be fixed with the corresponding following belt pulley 56 of upper belt pulley 52 of drive sprocket 51 and a plurality of and heating zone roller-way one end, each fixes a drive bevel gear 54 at the two ends of transmission shaft 53, these two cone gears, 54 each and 55 engagements of a driven wheel of differential have driven sprocket 59 to drive film releasing section A by chain 52 on this driven wheel of differential axle, tempering cooling section C and the section transmission mechanism rotation of getting fragment D.
Also can form following dual mode:
1, described electric motor 5 is two, and every electric motor drives the section transmission mechanism interlock of adjacent two sections through sprocket for main drive 51 and chain 52.
2, described electric motor 5 is two, and every electric motor drives one and three section transmission mechanism interlocks respectively through sprocket for main drive 51 and chain 52.
Described section transmission mechanism comprises described driven sprocket 59, roller-way sprocket wheel 60, guide deflection sheave 61, tightening pulley 62, pinch roller 63, chain 52, the axle that driven sprocket 59 is positioned at drive-motor 5 go up or the axle of driven wheel of differential 55 on, guide deflection sheave 61 is positioned at the two ends of the below of roller-way sprocket wheel 60, tightening pulley 62 is positioned at guide deflection sheave 61 belows, and respectively there is a guide deflection sheave 61 both sides above tightening pulley 62; Chain 52 connects driven sprocket 59 successively, and all roller-way sprocket wheels 60, guide deflection sheave 61,62 3 pinch rollers 63 of tightening pulley are distributed on the chain top on the roller-way sprocket wheel 60.
Claims (5)
1, a kind of horizontal roller formula continuous glass toughening electric furnace unit comprises horizontal roller, drive unit, transmission mechanism, and drive unit drives horizontal roller by transmission mechanism; The film releasing section that this horizontal roller is arranged in order by horizontal direction, heating zone, tempering cooling section, get fragment and form, it is characterized in that: described drive unit is the electric motor of band step-down gear; Film releasing section, heating zone, the cooling tempering section of the described horizontal roller that this electric motor drives by transmission mechanism and get fragment all with constant speed unidirectional rotation, its linear velocity≤200mm/s.
2, horizontal roller formula continuous glass toughening electric furnace unit according to claim 1, it is characterized in that: described electric motor is one, described transmission mechanism comprises sprocket for main drive, chain, transmission shaft, drive bevel gear, driven wheel of differential, following belt pulley, upper belt pulley, belt, the section transmission mechanism, on transmission shaft, be fixed with drive sprocket and the corresponding following belt pulley of upper belt pulley a plurality of and heating zone roller-way one end, on the belt pulley belt transmission is arranged up and down at every pair, each fixes a drive bevel gear at the two ends of transmission shaft, each meshes these two cone gears with a driven wheel of differential, has sprocket wheel to connect the film releasing section by chain on this driven wheel of differential is coaxial, tempering cooling section and get segmental section transmission mechanism.
3, horizontal roller formula continuous glass toughening electric furnace unit according to claim 1, it is characterized in that: described electric motor is two, every electric motor drives the section transmission mechanism interlock of adjacent two sections through sprocket for main drive and chain.
4, horizontal roller formula continuous glass toughening electric furnace unit according to claim 1, it is characterized in that: described electric motor is two, every electric motor drives one and three section transmission mechanism interlocks respectively through sprocket for main drive and chain.
5, according to claim 2,3,4 described horizontal roller formula continuous glass toughening electric furnace units, it is characterized in that: described section transmission mechanism comprises drive sprocket, roller-way sprocket wheel, guide deflection sheave, tightening pulley, pinch roller, chain, the axle that drive sprocket is positioned at drive-motor go up or the axle of driven wheel of differential on, guide deflection sheave is positioned at the two ends of the below of roller-way sprocket wheel, tightening pulley is positioned at the guide deflection sheave below, and respectively there is a guide deflection sheave both sides above tightening pulley; Chain connects drive sprocket successively, all roller-way sprocket wheels, guide deflection sheave, tightening pulley and two other guide deflection sheave, have whole pinch roller be distributed on the roller-way sprocket wheel on chain on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01225131 CN2481713Y (en) | 2001-06-01 | 2001-06-01 | Electric furnace set for horizontal roller continuous glass toughening |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01225131 CN2481713Y (en) | 2001-06-01 | 2001-06-01 | Electric furnace set for horizontal roller continuous glass toughening |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2481713Y true CN2481713Y (en) | 2002-03-13 |
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ID=33641274
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01225131 Expired - Lifetime CN2481713Y (en) | 2001-06-01 | 2001-06-01 | Electric furnace set for horizontal roller continuous glass toughening |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2481713Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104843454A (en) * | 2015-04-24 | 2015-08-19 | 北新集团建材股份有限公司 | Control device for three-control storage roller way |
| CN111635115A (en) * | 2020-07-03 | 2020-09-08 | 安徽盛世新能源材料科技有限公司 | Transmission device of toughening furnace |
| CN113682719A (en) * | 2021-08-13 | 2021-11-23 | 宣城吉鼎玻机械有限公司 | Glass loading method of glass tempering furnace |
-
2001
- 2001-06-01 CN CN 01225131 patent/CN2481713Y/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104843454A (en) * | 2015-04-24 | 2015-08-19 | 北新集团建材股份有限公司 | Control device for three-control storage roller way |
| CN104843454B (en) * | 2015-04-24 | 2017-07-28 | 北新集团建材股份有限公司 | A kind of control device of three controls storage roller-way |
| CN111635115A (en) * | 2020-07-03 | 2020-09-08 | 安徽盛世新能源材料科技有限公司 | Transmission device of toughening furnace |
| CN111635115B (en) * | 2020-07-03 | 2024-04-26 | 安徽盛世新能源材料科技有限公司 | Transmission device of tempering furnace |
| CN113682719A (en) * | 2021-08-13 | 2021-11-23 | 宣城吉鼎玻机械有限公司 | Glass loading method of glass tempering furnace |
| CN113682719B (en) * | 2021-08-13 | 2023-08-11 | 宣城吉鼎玻机械有限公司 | Glass loading method of glass tempering furnace |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20110601 Granted publication date: 20020313 |