CN2481701Y - Corrugated plate reactor with corrugated plate outside frame - Google Patents

Corrugated plate reactor with corrugated plate outside frame Download PDF

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Publication number
CN2481701Y
CN2481701Y CN 01202001 CN01202001U CN2481701Y CN 2481701 Y CN2481701 Y CN 2481701Y CN 01202001 CN01202001 CN 01202001 CN 01202001 U CN01202001 U CN 01202001U CN 2481701 Y CN2481701 Y CN 2481701Y
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China
Prior art keywords
corrugated plate
waveform
framework
edge strip
vertical
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CN 01202001
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Chinese (zh)
Inventor
倪席平
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TAIZHOU ZHONGCHANG WATER TREATMENT EQUIPMENT CO Ltd
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TAIZHOU ZHONGCHANG WATER TREATMENT EQUIPMENT CO Ltd
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Priority to CN 01202001 priority Critical patent/CN2481701Y/en
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Abstract

The utility model relates to a corrugated plate reactor with corrugated plate outside frame. The utility model comprises at least one reaction chamber which comprises a frame and a plurality of corrugated plates (3, 4); the corrugated plates (3, 4) are fixed in the frame in a relative parallel arrangement; a water channel is formed between two neighboring corrugated plates; the frame comprises vertical frames (10, 12) and upper and lower side frames (11, 13); the corrugated plate (17) which is parallel with the corrugated plates (3, 4) in the frames is arranged on at least one side outside the vertical frames (10, 12). Compared with the prior art, the reactor of the utility model can adapt the error of civil dimension.

Description

The corrugated plate reactor that has the outer corrugated plate of frame
The utility model relates to a kind of flocculation reaction device that is used for engineering of water treatment, particularly relates to a kind of corrugated plate reactor that has the outer corrugated plate of frame.
In the conventional processing of feedwater and draining, the effect of flocculation reaction is that the formed trickle flocs unit particle of the former water that has added coagulating agent fully and is effectively collided, and forms big and closely knit flocs unit.People usually adopt the method for continuous change flow velocity and water (flow) direction to realize this purpose, and common have flap, waved plate, a waffle slab etc., obtains general application because of it has higher flocculation efficiency.
Traditional corrugated plate reactor or flocculator are by on the parallel end plate that is welded in two sides of some corrugated plates, its defective is because monolithic corrugated plate surface-area is bigger, in welding, be difficult to guarantee the accuracy of the waveform and the mutual spacing of corrugated plate, and can't avoid the stress concentration of monolithic corrugated plate, when it is sharply changed by water temperature or when start of run extraneous water primary drying hits, very easily cause splitting of monolithic corrugated plate and both sides end plate, this quality and reaction effect to this device has bigger influence; Owing to adopt weldprocedure, make corrugated plate in the process of heating, produce distortion unavoidably, when particularly adopting the engineering plastics that approach more easy deformation with burn; Must the corrugated plate two ends be welded on the biside plate from side order when being welded into case, this all has bigger difficulty to making and keeping in repair.
The patent No. is 92214473.7, name is called ripple and tears the product of plate flocculation plant open prior art has been done improvement, its installation and easy to maintenance, and flushing mud is more convenient, and flocculating effect is better.But it is at the two-sided support chip that is stained with of the side of flap, and this structural manufacturing process is complicated, and how much its intensity do not improve, and its bulk strength is not high yet, easy deformation.
The application for a patent for invention of publication number CN1211545 discloses another kind of corrugated board coagulator, it is made up of framework and many corrugated plates, the corrugated plate opposing parallel is arranged to be fixed in the framework and is formed, the affixed formation monolithic of the one side corrugated plate of two waveform edge strips that the both sides of corrugated plate are identical with the corrugated plate waveform, the upper/lower terminal of two waveform edge strips on every monolithic corrugated plate and the upper and lower frame of framework are affixed, and adjacent two waveform edge strips wherein are fixed with pad between the trough of the crest end of a waveform edge strip and another root.Above-mentioned waveform edge strip can be sinuflo tube or waveform groove bar, and a side of sinuflo tube has longitudinal joint, and the dual side-edge of corrugated plate is plugged in the longitudinal joint of sinuflo tube or in the groove of waveform groove bar, and corrugated plate and sinuflo tube or waveform groove bar is bonding.Framework is a tube frame, constitutes by pipe, node threeway and joint or by pipe and node threeway, and node threeway (or and joint) is pegged graft with pipe.The upper/lower terminal of two waveform edge strips of every monolithic corrugated plate inserts the bonding or welding in pipe grafting back that is drilled with pore on the framework, the pore that also can insert the joint that is connected with pipe on the framework bonding or welding in back of pegging graft, can also be directly with framework on pipe or joint weld affixed.Patching between place and pad and waveform edge strip of pipe and node threeway, pipe and joint with bonding, welding or riveted and fixed.The advantage of foregoing invention patent application is to make the waveform of corrugated plate and geometrical dimension can keep higher accuracy, can guarantee distance between the corrugated plate, improved the integral rigidity of Flocculent plate case, the structure formation of framework all exposes four limits of every corrugated plate, is convenient at ordinary times inspection, flushing and maintenance.Its shortcoming is the error that fixed frame rigidity size is difficult to adapt to the civil engineering size.
The purpose of this utility model overcomes the defective of prior art, provides a kind of reactor that has the outer corrugated plate of frame, to adapt to the requirement of civil engineering scale error.
Vertical corrugated plate reactor of the present utility model comprises at least one reaction box, and this reaction box comprises framework and many corrugated plates (3,4), corrugated plate (3,4) opposing parallel is arranged and to be fixed in the framework, constitutes water stream channel between the two adjacent corrugated plates, and described framework comprises stile (10,12) and upper and lower side frame (11,13), it is characterized in that, at stile (10,12) outer at least one side is provided with one and the interior parallel corrugated plate (17) of corrugated plate (3,4) of frame.
Described corrugated plate (17) has the corresponding waveform of corrugated plate opposed with it.
Because the framework external wave plate of reactor of the present utility model exposes, therefore suitable elasticity arranged, it can be determined according to the condition of working-yard, again still can the strict accuracy that keeps spacing between the ripple plate when adapting to the civil engineering scale error, guarantee design variable, satisfy the technological design condition to greatest extent.So not only can avoid causing the engineering loss of doing over again, and can reduce the construction dispute and cause the adverse consequences of incuring loss through delay the duration thus because of civil engineering size inconsistent, thus can accelerating construction progress, save human and material resources, energy significantly.
Further specify the utility model with reference to the accompanying drawings.
Fig. 1 is the stereographic map of prior art corrugated plate reactor;
Fig. 2 is the stereographic map of vertical corrugated plate reactor of the present utility model;
Fig. 3 is the front view of the vertical corrugated plate reactor of the utility model;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the front view of another embodiment of the utility model reactor;
Fig. 6 is the left view of Fig. 5 embodiment reactor;
Fig. 7 is the front view of another embodiment of the utility model reactor;
Fig. 8 is the left view of Fig. 7 embodiment reactor;
Fig. 9 the utility model four casings are repeatedly put the front view of the reactor of formation;
Figure 10 is the front view of this enforcement novel reactor corrugated plate jig;
Figure 11 is the sectional view of Figure 10 jig along the A-A line;
Figure 12 is the front view of another embodiment of the utility model reactor corrugated plate jig;
Figure 13 is the sectional view of Figure 12 jig along the B-B line.
Each label is represented in the accompanying drawing: 1 reactor casing, 2 reactor casings, 3 corrugated plates, 4 corrugated plates, 5 waveform edge strips, 6 waveform edge strips, 7 jigs, 10 stiles, 11 upper side frames, 12 stiles, 13 lower frames, 14 crests, 15 troughs, the outer corrugated plate of 16 frames, the outer corrugated plate of 18 frames, waveform in the lower box interface waveform on 20,21 casings, 30 bayonet sockets, 31 baffles, 32 bayonet sockets, I-IV casing.
Shown in Fig. 5-9, vertical corrugated plate reactor of the present utility model comprises at least one reaction box, and this reaction box comprises framework and many corrugated plates (3,4), corrugated plate (3,4) opposing parallel is arranged and to be fixed in the framework, constitutes water stream channel between the two adjacent corrugated plates, described framework comprises stile (10,12) and upper and lower side frame (11,13), at stile (10,12) outer at least one side is provided with one and the interior parallel corrugated plate (17) of corrugated plate (3,4) of frame.
Described corrugated plate (17) has the corresponding waveform of corrugated plate opposed with it.
The reactor box frame of prior art is a fixed size, will change spacing between the framework medium wave plate in case change, thereby destroy the technological design condition, has changed design variable.And in actual engineering, the error of civil engineering size is to be difficult to control, and pond body plus tolerance causes bulk little, and framework can't be put into, and is little as if framework is changed, and will change design variable; Pond body minus tolerance causes bulk big, and frame perimeter forms the space and causes the current short circuit phenomenon, thereby destroys the technological design condition.And the utility model exposes owing to framework external wave plate, therefore suitable elasticity arranged, it can be determined according to the condition of working-yard, again still can the strict accuracy that keeps spacing between the ripple plate when adapting to the civil engineering scale error, guarantee design variable, the maximum qualification satisfied the technological design condition.So not only can avoid causing the engineering loss of doing over again, and can reduce the construction dispute and cause the adverse consequences of incuring loss through delay the duration thus because of civil engineering size inconsistent, thus can accelerating construction progress, save human and material resources, energy significantly.
As shown in Figure 9, when requiring two frameworks and contigency to put, the outer corrugated plate of framework can be between two frameworks, thereby guarantee still to keep spacing accurately between its framework two two, prior art then because unit framework tubular rod two two is arranged side by side, makes the ripple distance between plates can't be less than two diameter distances of frame tube.
The outer corrugated plate of described frame can be inlayed installation.
Described reaction box is at least two (1,2) and up and down repeatedly put, water stream channel between last lower box corrugated plate has the interface section in described two tanks junction, and it is consistent with the intravital waveform of the case of same water stream channel (21) that this interface section is repeatedly put the waveform (20) that connects the formed water stream channel in back at casing.
Described waveform (20) has wavelength, wave height, crest and the trough identical with the intravital waveform of case (21).
When two framework casings stack up and down, guarantee that its ripple plate becomes a successive waveform, rather than interrupt.Last lower box constitutes a kind of successive corrugated plate waveform or successive current waveform from top to bottom, makes unlikely fragmentation during lower box interface area R on passing through of the flocs unit of flocculation, thereby has improved the effect or the efficient of reactor flocculation.The corrugated plate that uses is no bonding, the unjointed whole plate that continuous wave is arranged, and helps more guaranteeing that quality product meets design requirement and enhances productivity.
As shown in Figure 2, described corrugated plate (3,4) comprise be located at both sides and with corrugated plate (3,4) edge strip that waveform is identical (5,6), waveform edge strip (5,6) the two ends up and down and the upper and lower side frame (11 of framework, 13) fixedly connected, adjacent two edge strips (5,6) wherein are provided with corrugated plate between the trough of the crest of an edge strip (5) and another root edge strip (6) and hold locating mechanism.
Described waveform edge strip (5,6) is sinuflo tube or waveform groove bar, and the one side has longitudinal joint, and the side of corrugated plate is plugged in this longitudinal joint.
The two ends up and down of described waveform edge strip (5,6) and framework upper and lower side frame (11,13) are fixedly connected by jig.This jig is preferably dismountable, so that install and maintenance.
Locate to be provided with dismountable jig (7) at the side of two adjacent wave shape plates and crest (14) and trough (15), this jig is a dual-mouth shape, two bayonet socket (30,32) but the crest (14) and trough (15) position of blocking to tolerance fit above-mentioned adjacent corrugated plate side respectively, be a baffle (31) between two bayonet sockets, this baffle is used to limit the spacing of adjacent corrugated plate.
Describedly hold dismountable jig (7) that locating mechanism is preferably dual-mouth shape, two bayonet socket (30,32) but block to tolerance fit above-mentioned adjacent waveform Lamb wave shape edge strip (5 respectively, 6) crest (14) and trough (15) position, be a baffle (31) between two bayonet sockets, this baffle is used to limit the spacing of adjacent corrugated plate.
Described bayonet socket (30,32) have with corrugated plate (3,4) but the shape of the tolerance fit that adapts of side.
Under the situation that the waveform edge strip is arranged, described bayonet socket (30,32) has with waveform edge strip (5,6) but the shape of the tolerance fit that adapts.
Between the adjacent corrugated plate by the special mould clamp of tolerance fit accurately fixedly its spacing not only jig itself can mechanical workout guarantee that thereby its precision has guaranteed the spacing dimension of ripple plate, face and because of its no bonding, the welding and the riveted joint, be to take tolerance fit directly to block circle, thereby really eliminated local stress, thereby can bear the variation of the water temperature temperature difference and water impact in the water technology.Just since between the ripple plate jig need not bondingly, only jig is withdrawed from, just can overhaul and change any ripple plate in centre easily.
The special mould clamp of tolerance fit not only can be used for different waveform flocculation reactor, also can be used for the same waveform flocculation reactor.
Reactor casing of the present utility model also can be as the CN1211545 application for a patent for invention, form by framework and many corrugated plates, the corrugated plate opposing parallel is arranged and is fixed on (promptly the crest of a corrugated plate is corresponding with the trough of an adjacent corrugated plate) in the framework, the affixed formation monolithic of the one side corrugated plate of two waveform edge strips that the both sides of corrugated plate are identical with the corrugated plate waveform, on two waveform edge strips on every monolithic corrugated plate, following two ends and framework are affixed, and adjacent two monolithic corrugated plates wherein are fixed with pad between the trough of the crest end of a waveform edge strip and another root.Framework can be a tube frame, is made of pipe, node threeway and joint, and node threeway and joint and pipe are pegged graft.The upper/lower terminal of two waveform edge strips of every monolithic corrugated plate inserts the bonding or welding in pipe grafting back that is drilled with pore on the framework, the pore that can insert the joint that is connected with pipe on the framework bonding or welding in back of pegging graft, can also be directly with framework on pipe or joint weld affixed.Pipe and node threeway, pipe and joint patch place and pad and waveform edge strip bonding, the welding or the riveted joint.But the shortcoming of said structure is the pad between the corrugated plate still adopt bonding, the welding, the riveted joint, local stress relieving not,, weldering sticking between plate and the plate simultaneously by pad, therefore riveting and make its integral body that can't dismantle on coming true is removed wherein any corrugated plate in maintenance and is still had bigger difficulty.
After using the jig of dismountable tolerance fit, between ripple plate and ripple plate, adopt a kind of accurate fixed spacing of special mould clamp that does not need the tolerance fit of any sticking, weldering, riveting.Do not have adhesive spots, no weld, no riveting point between plate and the ripple, really eliminated local stress.It can and freely stretch each ripple plate with water temperature and hydraulics variation, but the strict again simultaneously spacing distance that keeps between the adjacent wave plate, its ingenious design can be satisfied the requirement of design to reaction flow velocity and velocity slope to greatest extent, again can any ripple plate for convenience detach, realize for ease of maintenaince real.
Above-mentioned just illustrative to the description of utility model with reference to accompanying drawing, and do not constitute qualification to it.Obviously, on basis of the present utility model, can make many modification, but not break away from its essence.

Claims (11)

1, a kind of vertical corrugated plate reactor, it comprises at least one reaction box, this reaction box comprises framework and many corrugated plates (3,4), corrugated plate (3,4) opposing parallel is arranged and is fixed in the framework, constitute water stream channel between the two adjacent corrugated plates, described framework comprises stile (10,12) and upper and lower side frame (11,13), it is characterized in that, be provided with one and the interior parallel corrugated plate (17) of corrugated plate (3,4) of frame in the outer at least one side of stile (10,12).
2, vertical corrugated plate reactor according to claim 1 is characterized in that, described corrugated plate (17) has the corresponding waveform of corrugated plate opposed with it.
3, vertical corrugated plate reactor according to claim 2, it is characterized in that, described reaction box is at least two (1,2) and up and down repeatedly put, water stream channel between last lower box corrugated plate has the interface section in described two tanks junction, and it is consistent with the intravital waveform of the case of same water stream channel (21) that this interface section is repeatedly put the waveform (20) that connects the formed water stream channel in back at casing.
4, vertical corrugated plate reactor according to claim 3 is characterized in that, described waveform (20) has wavelength, wave height, crest and the trough identical with the intravital waveform of case (21).
5, vertical corrugated plate reactor according to claim 1, it is characterized in that, described corrugated plate (3,4) comprise be located at both sides and with the identical edge strip (5 of corrugated plate (3,4) waveform, 6), the upper and lower side frame (11,13) of the two ends up and down of waveform edge strip (5,6) and framework is fixedly connected, adjacent two edge strips (5,6) wherein are provided with corrugated plate between the trough of the crest of an edge strip (5) and another root edge strip (6) and hold locating mechanism.
6, vertical corrugated plate reactor according to claim 5 is characterized in that, described waveform edge strip (5,6) is sinuflo tube or waveform groove bar, and the one side has longitudinal joint, and the side of corrugated plate is plugged in this longitudinal joint.
7, vertical corrugated plate reactor according to claim 5 is characterized in that, the two ends up and down of described waveform edge strip (5,6) and framework upper and lower side frame (11,13) are fixedly connected by jig.
8, according to the described vertical corrugated plate reactor of one of claim 1-4, it is characterized in that, locate to be provided with dismountable jig (7) at the side of two adjacent wave shape plates and crest (14) and trough (15), this jig is a dual-mouth shape, two bayonet socket (30,32) but the crest (14) and trough (15) position of blocking to tolerance fit above-mentioned adjacent corrugated plate side respectively are a baffle (31) between two bayonet sockets, this baffle is used to limit the spacing of adjacent corrugated plate.
9, according to the described vertical corrugated plate reactor of one of claim 5-7, it is characterized in that, describedly hold dismountable jig (7) that locating mechanism is a dual-mouth shape, two bayonet socket (30,32) but the crest (14) and trough (15) position of blocking to tolerance fit above-mentioned adjacent corrugated plate side respectively, be a baffle (31) between two bayonet sockets, this baffle is used to limit the spacing of adjacent corrugated plate.
10, vertical corrugated plate reactor according to claim 8 is characterized in that, described bayonet socket (30,32) have with corrugated plate (3,4) but the shape of the tolerance fit that adapts of side.
11, vertical corrugated plate reactor according to claim 9 is characterized in that, described bayonet socket (30,32) has with waveform edge strip (5,6) but the shape of the tolerance fit that adapts.
CN 01202001 2001-01-23 2001-01-23 Corrugated plate reactor with corrugated plate outside frame Expired - Lifetime CN2481701Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103657165A (en) * 2013-07-11 2014-03-26 浙江德安科技股份有限公司 Horizontal water flow vertical mud discharging sedimentation and separation device
CN105716821A (en) * 2014-12-03 2016-06-29 中国飞机强度研究所 Water tank type waveform generating device
CN107931882A (en) * 2017-12-19 2018-04-20 重庆南涪铝精密制造有限公司 Welding strengthening structure of corrugated plate

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103657165A (en) * 2013-07-11 2014-03-26 浙江德安科技股份有限公司 Horizontal water flow vertical mud discharging sedimentation and separation device
CN103657165B (en) * 2013-07-11 2016-01-13 浙江德安科技股份有限公司 The vertical spoil disposal precipitation separation device of horizontal flow
CN105716821A (en) * 2014-12-03 2016-06-29 中国飞机强度研究所 Water tank type waveform generating device
CN105716821B (en) * 2014-12-03 2018-08-24 中国飞机强度研究所 A kind of water tank type waveshape generating device
CN107931882A (en) * 2017-12-19 2018-04-20 重庆南涪铝精密制造有限公司 Welding strengthening structure of corrugated plate

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Expiration termination date: 20110123

Granted publication date: 20020313