CN2480049Y - Emulsifier with feeding pipe stretched just under emulsifying head - Google Patents
Emulsifier with feeding pipe stretched just under emulsifying head Download PDFInfo
- Publication number
- CN2480049Y CN2480049Y CN 01239088 CN01239088U CN2480049Y CN 2480049 Y CN2480049 Y CN 2480049Y CN 01239088 CN01239088 CN 01239088 CN 01239088 U CN01239088 U CN 01239088U CN 2480049 Y CN2480049 Y CN 2480049Y
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- CN
- China
- Prior art keywords
- kettle
- kettle cover
- still
- emulsifying head
- loading hopper
- Prior art date
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- Expired - Fee Related
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Abstract
The utility model relates to an emulsification apparatus for producing liquid or pasty chemical products, which comprises a kettle body 2, a kettle cover 5, a motor 3 secured on the kettle cover, and a mixed emulsifier with high shear driven by the motor, wherein the kettle body and the kettle cover is welted or connected as an emulsify room by a flange. The utility model is characterized in that one or more loading hoppers are arranged on the kettle body or the kettle cover, a loading pipe 6 of at least one loading hopper 4 is plugged into the kettle body, and the opening of the pipe is secured under the emulsify jet with high shear 1, the distance between the opening of the pipe and the emulsify jet with high shear is less than two thirds of the distance between the emulsify jet with high shear and the kettle bottom. Compared with the vacuum emulsification apparatus, the utility model can produce the same finished products without a frame-type stirring structure and a vacuum air extractor, when producing the liquid detergent or the cleaning mixture. As the material needed to be emulsified is filled below the emulsify jet with high shear, the efficiency of the emulsifying is higher.
Description
The utility model is used for producing liquid or paste chemical products such as liquid detergent, washing agent etc., and particularly used industrial chemicals is aqueous, paste, pasty state, maybe can adjust to be dissolved as aqueous, paste, pasty state, belongs to the chemical production equipment field.
Existing liquid detergent washing agent process units has and adopts clearance-type technology to carry out in kettle formula reactor, establishes agitator in the reactor, and agitator is the assembly of frame and oar blade type, and this equipment is comparatively simple; Improved a little equipment is also arranged, except that above-mentioned feature, also be added with the kettle cover of sealing, autoclave body bottom is provided with discharging opening, and kettle cover is provided with charge door, thermometer boss and visor.Must be after material comes out again through grinding to improve sophistication and stability.More more advanced equipment is to produce liquid detergent and washing agent with the vacuum emulsification still.
Produce the raw material of liquid detergent and liquid detergent, have aqueous as solvent, the NaCl aqueous solution, inorganic acid or aqueous solutions of organic acids, the NaOH aqueous solution etc.; Have be pulpous state or pasty state (or adjustable pulp or pasty state) as surfactant (as 6501, neopelex available water furnishing pasty state), essence etc.Corresponding production equipment then requirement can conveniently stir, operations such as emulsification, insulation, accent pH value.
To common kettle formula reactor, be equipped with enough big multilayer stirrer paddle of power or worm gear-guide shell combination, just can adapt to the fluid product clearance-type preparation of middle and high viscosity; Whole process of production is an open type, and reinforced and pH value regulates required acid solution and alkali lye can directly add.But this form is easy to overflow material, and the pasty material that adds directly deposits attached on the still wall, is not easy to stir.And this equipment emulsifying effectiveness is bad, also will grind after material comes out to increase the sophistication and the stability of product.
Can in a kettle, produce qualified product with vacuum emulsification still production liquid detergent and liquid detergent, but this kind device structure complexity, and cost an arm and a leg; Its charging system is owing to be subjected to the influence of gate stirrer in addition, pasty material can't directly be added to the high-shear emulsifying head under near, and influence the emulsifying power of high-shear emulsifying head.
The purpose of this utility model is that design is a kind of more simple in structure than vacuum emulsification still, and the emulsifying device that emulsifying power is high, this novel device are particularly suitable for being used for producing liquid liquid detergent and washing agent.
The utility model is achieved in that the opening with a kettle connects the emulsification operating room that forms a sealing with plane kettle cover or circular arch type kettle cover by welding or flange, a high-shear emulsifying head is set in the operating room, fix a motor on the kettle cover, the rotating shaft of machine shaft and high-shear emulsifying head links by shaft coupling, drives the work of high-shear emulsifying head when motor is connected.With loading hopper, particularly add the loading hopper of pulpous state and pasty material, with pipeline link the high-shear emulsifying head under, the outflow mouth of pipe of this pipeline is as far as possible near the high-shear emulsifying head, generally be no more than farthest the high-shear emulsifying head at the bottom of the still distance 2/3; The material that adds from loading hopper directly enters emulsified and pulverizing in high-shear emulsifying head stator and the gap between rotor under the strong suction effect that the high-shear emulsifying head produces, thereby improves emulsifying power.Like this owing to there is not the material dead angle, and improve emulsifying power, and can save the frame stirring structure.
Concrete condition according to producing can also link still (operating room) and a vavuum pump to reach the vacuumizing environment.Still can also be made jacket type, be full of cooling water in the gap in the chuck, to regulate material liquid temp in the still.Special loading hopper is set on kettle cover or still wall in producing, adds acid solution, alkali lye and essence at any time; PH meter is set, thermometer is grasped at any time and adjusts the pH value and the temperature of material liquid in the still.
The utility model compact conformation, multiple functional, compare with the vacuum emulsification still, if produce liquid detergent and liquid detergent, can not want frame stirring structure and vacuum-pumping equipment, can directly produce finished product equally; And owing to need the material of emulsification directly to join high-shear emulsifying head below, emulsifying power is higher.
Further specify the utility model below in conjunction with accompanying drawing.
Fig. 1 is the utility model structure chart.
The utility model mainly is made up of kettle 5, chuck 4, kettle cover 18, high-shear emulsifying head motor 13, high-shear emulsifying head 1.Kettle and kettle cover are formed the emulsification operating room of sealing.Gapped between kettle and the chuck, a water inlet pipe 20 is set passes chuck and enter in the gap, be provided with an outlet pipe 7 from the gap to the chuck outside, be full of mobile cooling water in the gap and be used to keep in the still material liquid temp stable; If vacuumize, also can connect a pipeline and be communicated with kettle and vavuum pump from kettle cover.High-shear emulsifying head motor links by shaft coupling and high-shear emulsifying head rotating shaft 3, drives the rotor high-speed rotation of high-shear emulsifying head when high-shear emulsifying head motor is connected.Charge pipe that loading hopper 16 connects 22 is communicated in the kettle by kettle cover, and in kettle gradually to the bending of high-shear emulsifying head direction, its mouth of pipe be positioned at the high-shear emulsifying head under.
According to the difference of the kind of the product of producing, other parts can also be set.As Fig. 1, when being used for producing aqueous liquid detergent and washing agent, on kettle cover, also be connected to loading hopper 11 and loading hopper 12 is used to add acid solution and alkali lye.Thermometer 15 and PH meter 14 also can be set so that produce convenient.
During production, at first open valve 19 and connect water inlet pipes 20 and make and be full of cooling water in the gap.Open valve 17, the solvent (water) through measuring adds from loading hopper 16, starts motor 13 simultaneously, and high-shear emulsifying head 1 is started working.Open valve 9 and valve 10, add acid solution and alkali lye respectively, and regulate the scope of the pH value of material in the still in regulation from loading hopper 11 and loading hopper 12.Open valve 17 adds metering from loading hopper 16 pulpous state or pasty material (as surfactant 6501, the neopelex of furnishing pasty state), material along under the high-shear emulsifying head in the charge pipe 22 inflow kettlies, sucks emulsified and pulverizing in the high-shear emulsifying head under the suction that produces when the high-shear emulsifying head is worked under the gravity effect.The suction of high-shear emulsifying head generation simultaneously helps pasty material flowing in charge pipe 22.
Essence can add from loading hopper 8.PH value in the production can be counted 14 from PH and read, and adds acid solutions or alkali lye is adjusted to prescribed limit with pH value from loading hopper 11 or loading hopper 12.Temperature can be read from thermometer 15, if temperature is too high, the water inlet pipe water yield can be transferred big; Otherwise inflow is turned down.Each the loading hopper valve that adds material in time can be closed in the production process, influence product quality in the material in case air enters.
Through the emulsification of stipulated time, after product sampling and detecting is qualified, open valve 24, from discharge nozzle 25 dischargings, be finished product after (deciding as the case may be) after filtration.
After having gone out material, add solvent (or water) to stipulating liquid level, start high-shear emulsifying head motor 13 and make the work of high-shear emulsifying head from each charge door.Cleaned back disable motor 13, opened valve 24, waste liquid has been emitted carry out environmental protection treatment.
Among Fig. 1, the 2nd, the fixing support bar of high-shear emulsifying head.The 3rd, the rotating shaft of high-shear emulsifying head, the 6th, be fixed on the impeller in the rotating shaft of high-shear emulsifying head, when the high-shear emulsifying head was worked, impeller rotated to downward thrust of material in the still with the rotating shaft of high-shear emulsifying head, kept the interior material of still to concentrate on the latter half of kettle.Pipe clamp 21 is fixed on charge pipe 22 on the inner wall of kettle, keep the mouth of pipe of charge pipe be positioned at all the time the high-shear emulsifying head under.The 23rd, leg supports the weight of whole device.To antivacuum emulsification still, kettle cover usefulness plane, to the vacuum emulsification still, kettle cover usefulness circular arch type.
Claims (5)
1 one kinds are used to produce emulsifier units aqueous or the pasty state chemical products, mainly by kettle, kettle cover, be fixed on the motor on the kettle cover and form by this motor-driven high shear mixing emulsifier, kettle and kettle cover welding or flange connect formation emulsification operating room, it is characterized in that: one or several loading hoppers also are set on kettle or the kettle cover, wherein the charge pipe of at least one loading hopper stretch into its mouth of pipe in the kettle be fixed on the high-shear emulsifying head under, its mouth of pipe apart from the vertical range of high-shear emulsifying head be not more than the high-shear emulsifying head at the bottom of the still distance 2/3.
2, according to the described emulsifier unit of claim 1, it is characterized in that: PH meter is set on the kettle cover passes kettle cover and stretch in the still in the material liquid; A loading hopper 9 is set on the kettle cover or on the still wall, is used to add acid solution, a loading hopper 10 is set is used to add alkali lye.
3, according to the described emulsifier unit of claim 1, it is characterized in that: a loading hopper also is set on kettle cover or the still wall is used to add essence.
4, according to the described emulsifier unit of claim 1, it is characterized in that: a pipeline is set on the kettle cover kettle and a vavuum pump are connected.
5, according to the described emulsifier unit of claim 1, it is characterized in that: the outside of still is surrounded by chuck, between still and the chuck certain clearance is arranged, and is full of mobile cooling water in the gap; A thermometer is set on the kettle cover stretches in the material liquid, adjust the temperature of cooling-water flow speed with material liquid in the control still according to the reading of thermometer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 01239088 CN2480049Y (en) | 2001-04-27 | 2001-04-27 | Emulsifier with feeding pipe stretched just under emulsifying head |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 01239088 CN2480049Y (en) | 2001-04-27 | 2001-04-27 | Emulsifier with feeding pipe stretched just under emulsifying head |
Publications (1)
Publication Number | Publication Date |
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CN2480049Y true CN2480049Y (en) | 2002-03-06 |
Family
ID=33651594
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 01239088 Expired - Fee Related CN2480049Y (en) | 2001-04-27 | 2001-04-27 | Emulsifier with feeding pipe stretched just under emulsifying head |
Country Status (1)
Country | Link |
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CN (1) | CN2480049Y (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104474954A (en) * | 2014-12-18 | 2015-04-01 | 中国电子工程设计院 | Solid-liquid mixing device and solid-liquid mixing method |
CN104888902A (en) * | 2015-04-30 | 2015-09-09 | 无锡市崇安区科技创业服务中心 | Ultrafine crushing mill |
CN110523307A (en) * | 2019-10-08 | 2019-12-03 | 江西科伦药业有限公司 | A kind of low-temperature nano grade high-shear emulsifying device |
-
2001
- 2001-04-27 CN CN 01239088 patent/CN2480049Y/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104474954A (en) * | 2014-12-18 | 2015-04-01 | 中国电子工程设计院 | Solid-liquid mixing device and solid-liquid mixing method |
CN104888902A (en) * | 2015-04-30 | 2015-09-09 | 无锡市崇安区科技创业服务中心 | Ultrafine crushing mill |
CN110523307A (en) * | 2019-10-08 | 2019-12-03 | 江西科伦药业有限公司 | A kind of low-temperature nano grade high-shear emulsifying device |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |