The vibrator eccentric moment adjusting mechanism of vibrohammer
The utility model is about the improvement of stepless adjustment vibrator eccentric moment invention, particularly be a kind of vibrator eccentric moment adjusting mechanism that is suitable for vibrohammer.
In the prior art, there is following several form in the mechanism of the stepless adjustment eccentric moment of vibrator: 1. shifting slide gear formula: then utilize a gear shaft that is processed with a pair of rotation direction opposite helical angle to move axially, by with its two synchromesh gears that are meshed simultaneously, angle is changed changes eccentric moment; 2. adopt one to be processed with the adjustment axle of the opposite big helical pitch helical spline of a pair of rotation direction and a pair of adjustment gear that is connected with its spline, be meshed with the gear on eccentric axon is housed, when the adjustment axle moves axially, then change angle between the eccentric block, realize the adjustment of eccentric moment; 3. adopt a sleeve that is processed with opposite big helical pitch internal helix spline of rotation direction and external splines.The internal spline of sleeve matches with the adjustment axle that is installed with a synchromesh gear, the external splines of sleeve matches with the adjustment cover that is installed with a synchromesh gear, is fixedly mounted on to adjust axle and adjust the gear that puts to be meshed with synchromesh gear on the eccentric axon respectively.When the helical spline sleeve moves axially, then change the angle between the eccentric block, realize the adjustment of eccentric moment.Above-mentioned three kinds of forms all are that important function has been brought into play in the adjustment of vibrator eccentric moment, also produce complex structure simultaneously because there being the deficiency of each comfortable configuration aspects, problems such as poor reliability or installation difficulty, when the common drawback of above-mentioned three kinds of forms is that guiding mechanism all is the mechanism that is independent of outside the eccentric axon, because mechanism's complexity has brought the height of vibrator to increase, reduced the non-loaded amplitude of vibrator, and cost is higher.
In view of the problem that known technology exists, the purpose of this utility model aims to provide a kind of scientific and reasonable for structure, and good reliability is processed vibrator eccentric moment adjusting mechanism easy to assembly.
The utility model is realized as follows: the vibrator eccentric moment adjusting mechanism includes drive unit, fixing synchromesh gear, movable synchromesh gear, fixed eccentric block, movable eccentric block, driving shaft and driven shaft, it is characterized in that being processed with in the driven shaft spline, the end of driven shaft independently is equipped with the adjustment axle of big helical pitch internal helix spline on same axis, adjust a hard-wired synchromesh gear in driving shaft end of going up synchromesh gear of fixed installation and eccentric body and think engagement, be processed with the connecting axle of spline and big helical pitch helical spline, cooperation by key is connected driven shaft with the adjustment axle, described connecting axle one end is connected with drive unit on being fixedly mounted on casing by bearing, eccentric block on the described vibrator is corresponding respectively to be installed on driving shaft and the driven shaft, and the quiet eccentric moment of every eccentric block equates, in the described angle adjusting range that is installed in the fixed eccentric block on driving shaft or the driven shaft is 0-180 °, the described drive unit that is fixedly mounted on the casing can be that the oil pressure actuated that oil cylinder piston is formed also can be driven by leading screw, described driven shaft also can be processed into flat key or big helical pitch helical spline endoporus, the corresponding fit key of connecting axle also changes flat key or big helical pitch helical spline into, but the rotation direction of big helical pitch helical spline should be opposite with the big helical pitch helical spline rotation direction in adjusting axle.
The utility model is compared with known technology, has scientific and reasonable for structurely, and weight reduction improves amplitude, reduces cost.According to the vibrator eccentric moment adjusting mechanism of the utility model design motif made, produce positive result of use will for the eccentric moment adjustment of vibrohammer.
The utility model has following accompanying drawing:
Fig. 1 is a structural representation of the present utility model.
Accompanying drawing has been represented structure of the present utility model and embodiment, further describe each relevant details and operating principle thereof of embodiment below more in conjunction with the accompanying drawings, its integral body of the utility model includes drive unit 16, and (drive unit of present embodiment adopts oil hydraulic system, oil hydraulic system has oil cylinder, piston and piston rod), driving shaft 2, driven shaft 10, fixedly synchromesh gear 4,12, movable synchromesh gear 5,13 is adjusted axle synchromesh gear 7,8, fixed eccentric block 3,11.The described driven shaft 10 that eccentric block 3,11 is installed is processed with spline, one end of driven shaft 10 is independently installed one and is adjusted axle 9, adjust axle 9 and be processed with big helical pitch helical spline, driven shaft 10 with adjust axle 9 and interconnect by connecting axle 15, the cylindrical of connecting axle 15 is processed with spline and big helical pitch helical spline matches with the splined hole of driven shaft 10 and the big helical pitch splined hole of adjustment axle 9 respectively, one end of connecting axle 15 is connected by the oil cylinder piston bar that bearing and present embodiment are fixedly mounted on the casing, the moving axially by hydraulic oil cylinder driving of connecting axle 15.Synchromesh gear 8 of fixed installation is meshed with the synchromesh gear that is installed in driving shaft 2 one ends on the described adjustment axle 9.Another embodiment of the present utility model can change drive unit 16 into leading screw, and the endoporus of its driven shaft 10 also can be processed into flat key or big helical pitch helical spline, but the rotation direction of big helical pitch helical spline should be opposite with the big helical pitch helical spline rotation direction in adjusting axle 9.Further describe its operating principle according to structure of the present utility model below: this vibrator is provided with eight corresponding respectively being installed on driving shaft 2 and the driven shaft 10 of eccentric block, and the quiet eccentric moment of each eccentric block equates.Power drives driving shaft 2 by the belt pulley 1 that is fixed on the driving shaft 2, installs and fixes eccentric block 3 and synchromesh gear 4 on the driving shaft 2, and gear 4 drives the empty movable eccentric block that puts 6 and forms first group of vibrator, and its eccentric moment is half of total eccentric moment.Simultaneously, also install and fix eccentric block 11 and synchromesh gear 12 on the driven shaft 10, the activity of gear 12 on sky cover and driving shaft 2, synchromesh gear 13 and the fixing and empty movable eccentric block 14 that puts have formed second group of vibrator, and its quiet eccentric moment also is half of total eccentric moment.Fixing and the synchromesh gear 7 of driving shaft 2 ends are meshed with synchromesh gear 8 on the adjustment axle 9 that independently is installed in driven shaft 10 axis ends.The endoporus of adjusting axle 9 is processed with big helical pitch helical spline, adjusting axle is bearing on the end cap of casing by taper roll bearing, connecting axle 15 is processed with spline and big helical pitch helical spline respectively, cooperation by key is connected driven shaft 10 with adjustment axle 9, one end of connecting axle 15 is connected by the piston rod of plane bearing with drive device for hydraulic 16, effect by oil cylinder, when connecting axle 15 moves axially, 9 relative driven shafts 10 of effect downward modulation bearing at big helical pitch helical spline relatively rotate, and by synchromesh gear 7,8 are converted into the rotation of driving shaft 2 with respect to driven shaft 10 with rotation, at this moment, the movable eccentric block 6 of first group of vibrator relatively rotates with respect to the fixed eccentric block 11 of second group of vibrator, fixed eccentric block 3 rotates relative to movable eccentric block 11, control in-oil cylinder piston rod stroke, adjust arbitrarily by the eccentric moment to vibrator in 0-180 ° the scope to be implemented in the same angle of going up fixed eccentric block and movable eccentric block.