The purpose of this utility model is to overcome not enough, the bottom line checkout gear that a kind of multi-head computerized embroidery machine is provided of above-mentioned technology, when bottom line uses up or after bottom line disconnected, bottom line no longer drove and reaches the standard grade, electrical apparatus control system sends signal, disconnect lamp is bright, and the embroidery machine automatic stopping can be avoided Lou embroidering.
To achieve the above object of the invention, the utility model provides following technical scheme: a kind of bottom line checkout gear of multi-head computerized embroidery machine, and it comprises: set up reel, gear spool and the pocket-wheel of corresponding pin bit quantity on former junction block, circuit control printed board; Described pocket-wheel and the coaxial installation of reel, and be arranged on junction block inside with circuit control printed board; Described circuit control printed board is provided with photosignal conversion, collection, treatment circuit.
In the such scheme, photosignal conversion, collection, treatment circuit comprise: the optical-electrical converter of being made up of photoelectric tube, series connection insert by NAND gate form can be to signal shaping and Acquisition Circuit, in parallel between the NAND gate, what output signal access chip was formed can be to the circuits for triggering of signal of telecommunication processing, judgement after the shaping, and inserting can be to the transistor amplifier of signal inversion and driving again.
In the such scheme, the gear teeth of pocket-wheel are 4 to 20.
Bottom line checkout gear of the present utility model has the following advantages:
1, avoids Lou embroidering, improve to embroider and make efficient and embroidery quality; When bottom line disconnects or bottom line when using up, electrical apparatus control system sends signal, and disconnect lamp is bright, the embroidery machine automatic stopping, and the embroidery art can in time change under thread bobbin, avoids embroidering with Louing, makes efficient and embroidery quality thereby improved embroidery.
2, simple in structure, cost is reasonable; Only increased reel, gear spool, pocket-wheel and circuit control printed board on original junction block, signal has been sent among the CPU of former machine, can increase the bottom line measuring ability, it is simple, rationally distributed that institute increases design of part, and cost is not high.
Below in conjunction with drawings and Examples, further specify the utility model.
Fig. 1 and Fig. 2 illustrate the structure that has the multi-head computerized embroidery machine junction block of bottom line checkout gear of the present utility model.See figures.1.and.2, clamp 1 among the figure, tension disk 4, cross wire spring 5, wire guide plate 6, reach the standard grade 7, part that disconnect lamp 10, contact 11 and yarn take-up spring 12 all belong to the prior art junction block.Disconnect when reaching the standard grade or when using up, yarn take-up spring 12 and contact 11 closures, disconnect lamp 10 is bright, simultaneously signal is sent into CPU, drives executing agency by CPU, and embroidery machine is shut down.And disconnect or bottom line when using up when a certain bottom line, embroidery machine is not shut down, and this head will produce Lou embroidery phenomenon, influence the embroidery quality.
The technical solution of the utility model is to set up several reels 2, gear spool 3, pocket-wheel 9 and a circuit control printed board 8 on original junction block, reach the standard grade 7 through clamp 1 in reel 2 around a circle, walk around tension disk 4 by gear spool 3 then, through yarn take-up spring 12 with cross wire spring 5, after lead to the nose take-up bar through the magnetic bead on the wire guide plate 6.The position of pin shown in the figure is 9, and reel 2, gear spool 3 and pocket-wheel 9 also respectively are 9, and the bottom line disconnection signal also inserts disconnect lamp 10, pocket-wheel 9 and reel 2 coaxial installations, and be fixed on junction block inside with circuit control printed board 8; The circuits for triggering 83 that circuit control printed board 8 is provided with photosignal change-over circuit 81, signal shaping and Acquisition Circuit 82, handle, judge signal, to the transistor amplifier 84 of signal inversion and driving.
The normal embroidery when doing, reaching the standard grade 7 makes reel 2 drive pocket-wheels 9 under bottom line drives to gyrate; When bottom line uses up or after bottom line disconnected, bottom line no longer drove and reaches the standard grade 7, the stop motion of reaching the standard grade, reel 2 and pocket-wheel 9 stop operating, and circuit control printed board 8 is sent the CPU that signal is delivered to embroidery machine, the embroidery machine automatic stopping, the embroidery art can in time change under thread bobbin or connect bottom line, avoids Lou embroidering.
Fig. 3 illustrates the shape of pocket-wheel 9, offers the breach of five equilibrium on the pocket-wheel 9, forms the gear teeth, and the scope that is provided with of its gear teeth is 4-20.
Fig. 4 illustrates the block diagram of circuit control printed board, when bottom line is not disconnected, reaches the standard grade drives reel 2 constantly rotated, and if bottom line breaks or bottom line uses up, then reel 2 will no longer rotate.The electrical part branch is done is exactly the variation of reel 2 this states is detected, and makes it to convert to the unlike signal on electric, and gathered, shaping, processing, judgement, and signal sent into CPU, drive executing agency by CPU and carry out the corresponding action of shutting down.
Fig. 5 illustrates the circuit diagram of 9 pin position circuit control printed boards, by photoelectric tube U
1-U
9Form photosignal change-over circuit 81, series connection inserts by NAND gate U
10, U
11Signal shaping and the Acquisition Circuit 82 formed, in parallel between each NAND gate, series connection inserts by chip U again
13, resistance R
19And capacitor C
1That forms can be to the circuits for triggering 83 of signal of telecommunication processing, judgement after the shaping, and the output signal of circuits for triggering 83 inserts can be to the transistor amplifier 84 of signal inversion and driving, and transistor amplifier 84 is by resistance R
20, R
21, triode BG
1With diode D
2Form.
U among the figure
12Be integrated voltage stabilizer, the 12V voltage of importing is become each circuit required voltage Vcc 5V.
In to reel 9 status detection, we have adopted infrared electrooptical device.Owing to open breach on the reel 9 by the angle five equilibrium, if therefore reel rotates, when the barbed portion on the reel is passed through the light-emitting zone of electrooptical device, the infrared light that the electrooptical device luminous component sends will arrive receiving-member by wheel, make the electrooptical device output low level.And when the other parts of reel 9 turn over, it will stop infrared light, make high level of the final output of electrooptical device.As long as reel constantly rotates, will form the level that constantly changes, just a pulse signal like this at the output of electrooptical device.And if reel 9 stops operating, then infrared ray or by breach does not perhaps pass through, and therefore infrared receiving terminal will export one or height, or low fixed level.
Next, we need signal is carried out shaping and collection.By appended principle as can be seen: nine pin positions on corresponding the embroidery machine, we need gather and handle nine road signals.But this nine road signal is not all to work simultaneously, but at synchronization, has only one of them in work.Just it is just started working when corresponding this pin position signal comes.In view of the situation, we have adopted a kind of gate circuit that has shaping feature to come it is gathered.Its effect has two, and the one, shaping is carried out in the pulse of electrooptical device; The 2nd, as long as the arbitrary road output pulse in nine road electrooptical devices of front, it also will export pulse, if pulse is not all exported in front nine tunnel, it will export a fixed level.
The result that will gather delivers in the circuits for triggering 83 of back again.The function of these circuits for triggering is: if there is pulse the front, just reel 9 is when changeing, and it will export high level, and keeps a period of time; If in a period of time, still there is not pulse to come (just bottom line has broken, in reel 9 does not change), it is with output low level.Like this, we become the level signal of a correspondence just the disconnected and continuous situation of bottom line.
Carry out anti-phase with 84 pairs of signals of transistor amplifier again and driving, the signal after driving and original detection signal of reaching the standard grade are sent into the CPU processing through the burn out detection plate together.After CPU detects disconnection signal, will make respective reaction, as: embroidery machine stops, and disconnect lamp 10 is bright, head electromagnetic actuation etc.
So far, the bottom line testing is finished.