CN2398088Y - Automatic registering,graining and plying-up device for plastic floor brick - Google Patents

Automatic registering,graining and plying-up device for plastic floor brick Download PDF

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Publication number
CN2398088Y
CN2398088Y CN 99248841 CN99248841U CN2398088Y CN 2398088 Y CN2398088 Y CN 2398088Y CN 99248841 CN99248841 CN 99248841 CN 99248841 U CN99248841 U CN 99248841U CN 2398088 Y CN2398088 Y CN 2398088Y
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CN
China
Prior art keywords
adhesive plaster
module
embossing
plastic floor
automatically
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Expired - Lifetime
Application number
CN 99248841
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Chinese (zh)
Inventor
蔡浪富
萧忠信
钟享年
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Industrial Technology Research Institute ITRI
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Industrial Technology Research Institute ITRI
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Priority to CN 99248841 priority Critical patent/CN2398088Y/en
Application granted granted Critical
Publication of CN2398088Y publication Critical patent/CN2398088Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to an automatic registering, graining and plying-up device for a plastic floor brick, which comprises a basic frame, an embossing wheel mould assembly, a rubberized fabric feeding control wheel mould assembly, a location mark sensing mould assembly, a rubberized fabric strain equalization mould assembly, and a rubberized fabric feeding mould assembly, wherein the basic frame is used for bearing the mould assemblies; the embossing wheel mould assembly is composed of a back wheel and an embossing wheel; the rubberized fabric feeding control wheel mould assembly is arranged on the upstream of the embossing wheel mould assembly and is composed of two rubberized fabric feeding wheels; the location mark sensing mould assembly is arranged on the upstream of the rubberized fabric feeding control wheel mould assembly and is composed of a roller and a group of mark sensors; the rubberized fabric strain equalization mould assembly is arranged on the upstream of the location mark sensing mould assembly. The rubberized fabric feeding mould assembly is arranged on the upstream of the location mark sensing mould assembly.

Description

Plastic floor tile is automatically to version embossing laminating apparatus
The utility model relates to a kind of plastic floor tile automatically to version embossing laminating apparatus, and is particularly a kind of higher to version embossing precision, stable preferable, and the plastic floor tile that can effectively enhance productivity is automatically to version embossing laminating apparatus.
General plastic floor tile is fitted by ground, middle material and printing adhesive plaster and is formed, but also can attach one deck sake adhesive plaster or thick adhesive plaster again.In order to highlight the third dimension of the last figure line of printing adhesive plaster, need carry out the processing of version embossing, known to version embossing mode, be with encoder sensing printing adhesive plaster feeding speed, and utilize the speed of computer controller comparison embossing wheel (wheel of fitting), carry out Synchronization Control the version pressing; With the position mark on the position sensor sensing printing adhesive plaster, record the accumulated error amount in addition, when reaching a certain upper limit amount, again with brake or ways of deceleration, extend and elongate adhesive plaster, the cycle of carrying out is delayed correction.
Yet, above-mentioned known plastic floor tile is automatically to version embossing coating technique, because the printing adhesive plaster generally is to adopt PVC (polyvinyl chloride) adhesive plaster, it does not have the strength characteristics of paper material and metal material, the PVC adhesive plaster is before entering the embossing wheel of high temperature, meeting heat (reaching the glass transition temperature of plastics) can be softening, cause the hot strength of adhesive plaster significantly to reduce, thereby make the charging rate instability of adhesive plaster, though available servomotor drives feed, but the speed at applicator wheel place is not to be the relation that is fixing or linear scale with the relation that enters embossing wheel speed, its error can be very big, thus only control than to mode by this speed, can't be fast and stably to the version embossing, even easily because of the lax variation of adhesive plaster produces the pressing wrinkle, even break.Bigger to version embossing trueness error in addition, production efficiency also can't improve.
Main purpose of the present utility model provides a kind of plastic floor tile automatically to version embossing laminating apparatus, it can avoid the harmful effect because of only utilizing the inhomogeneous power of the pullling charging of embossing wheel to be caused in the known technology, flatten tension force and quantitative feed and can stablize the control adhesive plaster, can not produce breakage and wrinkle, improve version precision and stability simultaneously yet.
Another purpose of the present utility model provides a kind of plastic floor tile automatically to version embossing laminating apparatus, and the material of its printing adhesive plaster can be the material that elasticity can enlarge, hot strength is lower.
Another purpose of the present utility model provides a kind of plastic floor tile automatically to version embossing laminating apparatus, it can calculate the velocity compensation amount that cladding is supplied with the increase and decrease of control wheel speed by the control computer, because compensation rate is small and instant to its calculating, so this device not only accurately effectively, and running is stablized smooth and easy.
A kind of plastic floor tile that the utility model provides is automatically to version embossing laminating apparatus, it includes pedestal, embossing wheel module, adhesive plaster is supplied with control wheel module, position mark sensing module, adhesive plaster equalization of strain module and adhesive plaster feed module, this pedestal is in order to carry each module, this embossing wheel module is made up of a backgear and embossing wheel, it utilizes an actuator to drive, this adhesive plaster is supplied with control wheel module and is located at embossing wheel module upstream, it is made up of two adhesive plaster supply rolls, wherein a supply roll is driven by a servomotor, this position mark sensing module is located at adhesive plaster and is supplied with control wheel module upstream, it is made up of the roller group echo sensor of arranging in pairs or groups, this adhesive plaster equalization of strain module is located at position mark sensing module upstream, and this adhesive plaster feed module is located at position mark sensing module upstream in order to the supply adhesive plaster.
In order to illustrate further feature of the present utility model and technology contents, the utility model is described in detail in detail below in conjunction with embodiment and accompanying drawing.
Fig. 1 is that plastic floor tile of the present utility model is automatically to the front view of version embossing laminating apparatus;
Fig. 2 is that plastic floor tile of the present utility model is automatically to the vertical view of version embossing laminating apparatus;
Fig. 3 is that plastic floor tile of the present utility model is automatically to the operational flowchart of version embossing laminating apparatus.
As depicted in figs. 1 and 2, a kind of plastic floor tile that the utility model provides is automatically to version embossing laminating apparatus, sizing material was carried module 16 and a plurality of flattening wheel 17 after it included pedestal 10, embossing wheel module 11, adhesive plaster supply control wheel module 12, position mark sensing module 13, adhesive plaster equalization of strain module 14, adhesive plaster feed module 15, pressing, pedestal 10 wherein makes it be concatenated into an integral body in order to carry each module; Embossing wheel module 11 is made up of a backgear 18 and embossing wheel 19, and it is to utilize a servomotor 20 next synchronously driven by transmission mechanism, and backgear 18 and embossing wheel 19 all are set at high temperature, and its function is with roll forming of each layer adhesive plaster and applying; Adhesive plaster is supplied with control wheel module 12 and is located at embossing wheel module 11 upstreams, it is made up of 21,22 of two adhesive plaster supply rolls, wherein a supply roll 21 is driven by belt 32 by a servomotor 23, thereby its function is to keep adhesive plaster to make it have suitable tension force to enter embossing wheel 19, simultaneously its can also be immediately the correction position margin of error fast, to make accurate version embossing; Position mark sensing module 13 is located at adhesive plaster and is supplied with control wheel module 12 upstreams, it is made up of a roller 24 collocation one group echo sensor 25, wave for avoiding printing adhesive plaster, and make the not misoperation really of sensing signal, respectively installed a roller 26 in these roller 24 upstream and downstream additional; Adhesive plaster equalization of strain module 14 is located at position mark sensing module 13 upstreams, its by one can the amount of relying on for support balance the roller 27 that waves constitute, this waves roller 27 and is located at fork 28 1 ends, fork 28 is suitably to be hubbed on the frame 10, the fork other end is provided with balance weight 29, thereby make this wave the weight balancing of roller 27 by balance weight 29, its can be sensitive the adhesive plaster degree of tightness that when supplying with control, causes of absorption adhesive plaster change, make the adhesive plaster tension stability, and then make supply control stable, and make mark sensing signal stable and can not beat, and also can reduce the adjusting microinching phenomenon of adhesive plaster feed module simultaneously, make continuous production more steady; Adhesive plaster feed module 15 is arranged at adhesive plaster equalization of strain module 14 upstreams, it can be used to supply printing adhesive plaster, many group feed modules also can be set as required, as in order to the adhesive plaster feed module 15 of material and sake material in the middle of supplying ', 15 "; but this module 15 is installed on the slide unit (figure omits) of a move left and right; and move mode can manually be adjusted; the sensor of also can arranging in pairs or groups is adjusted automatically and moved; and each adhesive plaster feed module 15 is provided with two groups of adhesive plaster wheels 30; thus the replacement adhesive plaster is taken turns needn't shut down in 30 o'clock, all installed damper (figure slightly) on every group of adhesive plaster wheel 30 additional, thereby avoided adhesive plaster wheel 30 to rotate voluntarily and influence feed, this damper can use friction-type brake shoe or electromagnetic type brake; Sizing material carries module 16 to be located at embossing wheel module 11 downstreams after the pressing, it has a conveyer belt mechanism 31, this conveyer belt mechanism 31 is driven by the motor (figure slightly) of an adjustable-speed, groundwork be allow after the pressing sizing material backward manufacture process carry, it has typing and heat radiation function, and its speed can cooperate embossing 19 speed of taking turns to regulate variation simultaneously, the amount of tension of utilizing this speed difference to cause just, compensation and adjustment pressing sizing material cooling contraction ratio, and then can control and adjust floor tile figure line dimensional accuracy; Each flattens 17 on wheel and is arranged on demand between the adhesive plaster transport path, its objective is to make adhesive plaster have suitable tension force and flattened; Can constitute the device that a plastic floor tile is fitted to the version embossing automatically as mentioned above.
As shown in Figure 3, to version embossing laminating apparatus, its operating procedure is as follows automatically for plastic floor tile of the present utility model:
(1) at first sets the embossing wheel speed, utilize this speed of the stable control of servomotor according to the working condition of front manufacture process;
(2) set adhesive plaster and supply with control wheel speed, make it become a ratio with the embossing wheel speed, and this ratio is less than 1, be that adhesive plaster supply control wheel speed is slower than embossing wheel speed, and make the adhesive plaster between two modules set up a suitable tensile stress, whether this tension force size needs to adjust according to the rerum natura of printing adhesive plaster, promptly decides on processing temperature and cooling contraction ratio, smooth-going with the pressing of artificial judgment adhesive plaster in addition; This kind mode can be avoided the harmful effect that only utilizes the inhomogeneous power of the pullling charging of embossing wheel to be caused in the known technology, flattens tension force and quantitative feed and can stablize the control adhesive plaster, can not produce breakage and wrinkle, has also improved version precision and stability simultaneously; The material that elasticity can enlarge in addition, hot strength is lower also is suitable for use as the printing adhesive plaster;
(3) running initially utilizes press button to set earlier the dead-center position of embossing wheel revolution angle at random on computer controller, utilizes software function that the encoder signal on the servomotor is put to begin to cut apart thus by computer again and orients a plurality of angle positions; The printing adhesive plaster on except that seal is provided with the product pattern pattern, seal is provided with position mark in addition, and the position mark quantity on corresponding this printing adhesive plaster of angle position quantity palpus, position mark quantity is relevant with adhesive plaster rerum natura and processing conditions, the many emending frequencies of quantity are fast, can reduce the margin of error, but it is short that the quantity multilist shows correction distance, then adhesive plaster correction acceleration-deceleration is big, can influence the controlled and adhesive plaster feed ride comfort of adhesive plaster tension force, even also can cause the location sensing signal uncertain, so need to set suitable embossing wheel revolution angle position quantity, according to the utility model is 18 calibration of revolution, and the length of revolution embossing wheel periphery also has 18 position marks on the printing adhesive plaster;
When (4) beginning to fit embossing, comparison with position mark signal on computer control carrying out angle position signal and the printing adhesive plaster, can obtain the time difference amount, calculate the distance difference amount again, directly calculate the velocity compensation amount of increase and decrease again according to the control of adhesive plaster supply at that time wheel speed by the control computer, draw suitable velocity distribution curve immediately and regulate and control adhesive plaster supply control wheel speed, make it before next position mark arrives, finish correction, mode makes at any time that mark position can keep synchronous on angle position and the adhesive plaster according to this, because compensation rate is small and be instant to its calculating, so this device not only accurately effectively, and running is stablized smooth and easy;
(5) because of being the dead-center position of setting the embossing wheel anglec of rotation with random fashion, after each replacing embossing wheel and entry into service, though the margin of error of the mark position on earlier automatic angle correction position of computer controller meeting and the adhesive plaster, but figure line on the embossing wheel and the printing figure line on the adhesive plaster may have a fixing amount of bias, with this amount of bias input computer, then the automatic modulation embossing of computer meeting is taken turns the dead-center position of revolution angle, also change in each interior angle position of software this moment, thereby can make embossing wheel figure line and printing figure line overlapping, when figure line amount of bias too big, then computer can be proofreaied and correct with fast speed earlier automatically in batches, surplus next position mark apart from the time, to proofread and correct more at a slow speed, then promptly enter the normal position modification model again, automatically running needn't be done any adjustment continuously.
In sum, the utility model can effectively improve known plastic floor tile automatically to the defective of version embossing coating technique, very big as its adhesive plaster charging rate instability, error, can't be fast and stably to the version embossing, easily change because of cladding is lax and produce the pressing wrinkle even break and production efficiency such as can't improve at problem, it has industrial applicibility.
The above only is a preferable possible embodiments of the present utility model, is not in order to limiting claim of the present utility model, and the equivalent structure that all utilization the utility model specifications and accompanying drawing are done changes, and all belongs to protection domain of the present utility model.

Claims (6)

1. a plastic floor tile is automatically to version embossing laminating apparatus, it is characterized in that, this device includes pedestal, embossing wheel module, adhesive plaster is supplied with control wheel module, position mark sensing module, adhesive plaster equalization of strain module and adhesive plaster feed module, this pedestal is in order to carry each module, this embossing wheel module is made up of a backgear and embossing wheel, it utilizes an actuator to drive, this adhesive plaster is supplied with control wheel module and is located at embossing wheel module upstream, it is made up of two adhesive plaster supply rolls, wherein a supply roll is driven by a servomotor, this position mark sensing module is located at adhesive plaster and is supplied with control wheel module upstream, it is made up of the roller group echo sensor of arranging in pairs or groups, this adhesive plaster equalization of strain module is located at position mark sensing module upstream, and this adhesive plaster feed module is located at position mark sensing module upstream in order to the supply adhesive plaster.
According to the plastic floor tile of claim 1 automatically to version embossing laminating apparatus, it is characterized in that the roller upstream and downstream of described position mark sensing module have respectively installed a roller additional.
According to the plastic floor tile of claim 1 automatically to version embossing laminating apparatus, it is characterized in that, described adhesive plaster equalization of strain module be by one can the amount of relying on for support balance the roller that waves constitute.
According to the plastic floor tile of claim 1 automatically to version embossing laminating apparatus, it is characterized in that described adhesive plaster feed module respectively is provided with two groups of adhesive plasters wheels.
According to claim 1 plastic floor tile automatically to version embossing laminating apparatus, it is characterized in that sizing material was carried module after embossing wheel module downstream was provided with a pressing, it is the conveyer belt mechanism with an adjustable speed-changing degree.
According to the plastic floor tile of claim 1 automatically to version embossing laminating apparatus, it is characterized in that establishing at the adhesive plaster transport path has a plurality of flattenings wheels.
CN 99248841 1999-10-26 1999-10-26 Automatic registering,graining and plying-up device for plastic floor brick Expired - Lifetime CN2398088Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 99248841 CN2398088Y (en) 1999-10-26 1999-10-26 Automatic registering,graining and plying-up device for plastic floor brick

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 99248841 CN2398088Y (en) 1999-10-26 1999-10-26 Automatic registering,graining and plying-up device for plastic floor brick

Publications (1)

Publication Number Publication Date
CN2398088Y true CN2398088Y (en) 2000-09-27

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Application Number Title Priority Date Filing Date
CN 99248841 Expired - Lifetime CN2398088Y (en) 1999-10-26 1999-10-26 Automatic registering,graining and plying-up device for plastic floor brick

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110605894A (en) * 2019-08-30 2019-12-24 深圳市哈德胜精密科技股份有限公司 Multilayer composite system and process method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110605894A (en) * 2019-08-30 2019-12-24 深圳市哈德胜精密科技股份有限公司 Multilayer composite system and process method

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