CN2380037Y - High-speed dumpling-making machine - Google Patents

Abstract

The utility model relates to a multifunctional high-speed dumpling making machine for automatically forming dumplings and making tasty and smooth noodles, which belongs to machines for food and drinks. The multifunctional high-speed dumpling making machine comprises a machine head part (2), a flour conveying part (3), a transmission box body (4), a stuffing conveying mechanism part (5) and a machine body part. The stuffing conveying mechanism is arranged on the transmission box body (3) to form an integral part. A stuffing twisting cage in the stuffing conveying mechanism has the same shaft with a rotor. The rotor is provided with two intercrossing grooves. The interiors of the grooves are respectively provided with two blades capable of sliding. The flour conveying mechanism part is prepared with an accessory for tasty and smooth noodles. A dumpling mold of the machine head part is provided with five kinds of model numbers of different sizes. The mold release is solved through a Teflon coating layer. Simultaneously, the machine head is provided with a vibrating ratchet to recycle dry flours. The utility model has the advantages of high speed, multiple varieties, multiple functions and zero breakage rate. The multifunctional high-speed dumpling making machine replaces and changes the generation of the existing dumpling making machines of 'sausage filling type'.

Description

The high speed dumpling machine

The utility model relates to the double tasty and refreshing noodle multifunctional high speed dumpling machine of doing of dumpling automatic moulding in a kind of food machinery.

Present " bowel lavage formula dumpling machine " product of producing still has following defective:

1, efficient is low: generally go out 120 160/minute of dried noodle dumpling operating rates.Can not be suitable for the more unit of the quick-frozen factory and the number of having dinner uses.

2, filling is soft: good fluidity when failing filling in order to make, and moisture content must be many in the filling, and it is little to boil back filling for dumplings, and dumpling limit Jia Shui boils dumpling limit, back and opens one's mouth simultaneously.

3, the demoulding is bad: rely on the dry flour demoulding, must expend a large amount of dry flours, mix soup when boiling; Require dough to want hard simultaneously, in case can not the demoulding, formed simple poor plasticity, filling is little during the dumpling moulding, and mouthfeel is poor.The employing water demoulding that has, directly following in boiled water pot, press from both sides water during the dumpling moulding between dumpling mould and face tube and skid, under the component effect, tear the angle.The dumpling unfilled corner causes leakage soup.

4, breakage rate height: the dry flour demoulding is poor, and breakage rate height, particularly dough are waken up when soft.The easy unfilled corner of the water demoulding, leakage soup, breakage rate is also very high.

5, the dumpling kind is few: two kinds of dumpling types of dumpling size that existing market is sold, small-sized dumpling (being that dumpling mould revolution goes out 8 dumplings) has increased demoulding difficulty.And small-sized dumpling of food or pearl dumpling (northern chafing dish dumpling) are all liked in area to the south.

6, complicated operation: because face speed and dough soft or hard; The dumpling wrapper thin and thick; Speed governing ring flange position is relevant.Filling speed is relevant with the filling soft or hard with pump heart eccentric position.Have the family to be difficult to grasp adjust, many users are on the shelf with dumpling machine comprehensively.

7, the dry flour rate of recovery is low.

8, dumpling machine function singleness, what is called can be made spring roll and lightly fried dumpling, comes down to greatly enhance northern dumpling, does not have market.

9, sealing is bad: defeated filling mechanism is because the moisture content in the filling; Will be with G51-4 or G51-1 sealing ring, water shutoff part poor performance (being mainly used to seal the oil of certain viscosity coefficient) in when design.Cause casing to leak filling soup or defeated filling mechanism leakage soup itself.

The purpose of this utility model provides a kind of high speed dumpling machine above-mentioned dumpling machine product that updates.This purpose realizes by following technical essential:

1, efficiency operation speed: the utility model can be done five kinds of dumplings of size, does not wait from 264/minute-616/minute, is equivalent to the 2-3 platform operating rate of dumpling machine in the market.

2, breakage rate is zero: because dumpling mould and scraper adopt high-tech coating, under efficiency operation speed, breakage rate is zero, has solved the problem of lace simultaneously; Dumpling wrapper is softer relatively, and the plasticity and the mouthfeel that have increased face are good.

3, many kinds: because from different places, the large-scale dumpling of north happiness food, and area happiness food small-sized dumpling, particularly pearl dumpling to the south (the chafing dish dumpling in the north).Five kinds of dumpling types of the utility model design I-V, and can change the dumpling mould fast and other part of being correlated with at a kind of head, and realize the change of dumpling type.

4, multi-functional: the utility model overcomes dumpling machine function singleness in the past, and the design dumpling machine has can make the tasty and refreshing noodle annex, per hour can do 60 kilograms, and these noodles are soft noodles new varieties, and mouthfeel is good, can do flow surface, cool braised noodle, fried flour.Because noodles also are people live in one of staple food, improved utilization rate of equipment and installations.

5, easy and simple to handle: as to reduce and adjust link, make its simplification, the very easy grasp of user.

6, the utility model adopts defeated filling twice, utilizes filling hinge cage pressure filling and utilizes two blades that can slide in the pump housing to fail filling as secondary.Make hard filling and plain filling force defeated filling.The thin filling of dumpling wrapper after boiling is full.

7, defeated filling mechanism is in the casing outside, and it connects transmission by a pair of bevel gear, is an independent agency, adopts rubber tender and felt combination seal simultaneously, has solved the problem of leaking filling.Its technical scheme:

1, the high speed dumpling machine comprises partly composition of head part, chances of losing games part, transmission case body part, defeated filling mechanism part, fuselage etc. five.The transmission case body front end is installed the chances of losing games partly, and the formation integral installation of defeated filling mechanism is installed on fuselage in the rear end.And head is installed in front fuselage and can turning round, and makes compact integral structure, volume little like this.

2, filling hinge cage 6 is coaxial with rotor 9 in the defeated filling mechanism 4; Two cross one another grooves are arranged on the rotor 9, place two blades that can slide 10 in the groove respectively.

3, the chances of losing games partly has the tasty and refreshing noodle annex, and its face tube 4 and tasty and refreshing noodle annex are by being threaded.

4, head partly cut with scissors mould be respectively 6,8,10,12 in 84 millimeters same diameter of Φ,, 14 five kinds of models hinge moulds such as hinge/revolution, and plate wear-resisting Teflon coating, the VIII axle is installed the vibration ratchet and is driven whole device.

Owing to adopt such scheme, the utlity model has efficient height, breakage rate and be zero, many kinds, dual-use are multi-functional, can do hard filling and plain filling high-quality soft-flour dumpling.Have compact conformation from whole, volume is little with noting, and modern design is ingenious, good looking appearance health, advantage such as easy and simple to handle and easy to maintenance.

The complete machine figure number is as follows:

Fig. 1. complete machine structure figure

Fig. 2. complete machine transmission principle figure

Fig. 3. head vibration principle figure

Fig. 4. head detaching structure figure

Fig. 5. dumpling mould I-V type structure chart

Fig. 6. tasty and refreshing noodle accessory structure figure

Fig. 7. the push rod installation diagram

Fig. 8. defeated filling structure chart

Introduce each executing agency of the utility model and operation principle below in conjunction with accompanying drawing:

The A-head is B-chances of losing games part C-transmission case body partly

The defeated filling mechanism of D-is E-fuselage part partly

1, head A partial structure:

Shown in transmission diagram 2, head partly comprises VIII, IX, X-axis and a pair of bevel gear, comprises 5 three travelling gears of bucket, drives lower roll respectively, dumpling mould and bucket.With the fast rotation angle, its center bearing bracket is installed on the left plate 1 from head shown in Figure 3, and rotary middle spindle 3 is fixed on the big panel, and the center overlapped with the flour conveying mechanism center when panel had positioner with the work of assurance head.Very convenient so quick cleaning head and fixing a breakdown does not influence annex simultaneously and uses.In order to reclaim dry flour, be installed in when ratchet 4 rotates on the VIII axle, be in contact with it the 6 positive and negative rotations of runner 5 drivening rods, make sieve plate 7 up-down vibration.Because sieve plate is netted, just can fully reclaim dry flour, mixed soup when avoiding boiling dumpling.Also can reclaim a large amount of part dry flours.

Dumpling mould 9 and lower roll 8 are changed rapidly from Fig. 3, so that do five kinds of model dumplings, the replacing method sees specific purpose tool shown in Figure 41, when dismounting during right plate 2, specific purpose tool 1 both sides spiral shell fourth is screwed in 2 liang of screw threads of right plate, the central term pinnacle of rotation specific purpose tool 1 is in VIII axle centre bore, side plate 2 can be pulled down, needs be changed other part install, change noodle outlet 1 and splicing sleeve 3 among Fig. 1 again.So just can finish five kinds of dumpling types work of changing.A kind of dumpling mould of having avoided being sold in the market is furnished with special-purpose head.

From five kinds of (I-V) model dumpling moulds shown in Figure 5, industrial wear-resisting Teflon coating in the surperficial spraying plating of these other uncles because molecular structure characteristics and interfacial surface tension are very little, solves release problems with the not bonding principle of other materials.As the globule on the lotus leaf, making its breakage rate is zero, also improves operating rate, also can do the lace of various dumplings, makes the dumpling type more attractive in appearance.Also can make dough softer, it is good to have improved the dumpling mouthfeel on the one hand; Increased the plasticity of making dumplings (can support big filling) on the other hand.

2, chances of losing games partial structure:

Flour conveying mechanism is seen figure IB partly, and it is made up of noodle outlet 1, water nozzle 2 and splicing sleeve 3, face tube 4, filling pipe 5, face cylinder 6, dumpling dragon 7 and roller 8.When consequence of very hot weather conditions, dumpling dragon 7 advances heat that dough produces with face tube semi-finals dumpling, must utilize two water nozzles 2 to cool off by running water.For adjustment face speed, dumpling dragon 7 is moved axially, can adjust ring flange 9 front and back positions.Enter in the dumpling dragon 7 for dough is forced, installation roller 8 in parallel has increased the speed of appearing.

In order to improve usage ratio of equipment, have the smooth annex of dumpling machine, see shown in Figure 6: tasty and refreshing noodle mainly can be done tasty and refreshing noodle by long tube 1, shaping mould 2 and the dumpling dragon shown in Figure 7 push rod 3 that changes the outfit, and per hour can do 60 kilograms, directly descends in the boiled water pot.Its prescription: flour is 50: 3 with the starch ratio.Add a little alkali (in and in the dough acidity and improve a mouthful fragrance) add a little salt again and get final product.When the strong dumpling dough of hinge dragon, performance gluten rate, oneself ripe 1/3 degree simultaneously.Make the soft chewiness of tasty and refreshing noodle, bubble is not poor for a long time, and mouthfeel is smooth tasty and refreshing.Can do flow surface bar, cool braised noodle, fried flour, be the noodles new varieties of GOOD TASTE.

3, transmission case body C partial structure:

1, worm gear 12 shown in Figure 1 and worm screw 13 are adopted big helical pitch worm gear and 4 worm screws, its ratio 1:4; From two belt pulleys 10 and 11 ratios 08: 1; The motor revolution is 1440 rev/mins, is 124.5 rev/mins (being I axle revolution) so cut with scissors imperial 7 revolutions.By gear drive II (roller shaft) is same number of revolutions.By gear ratio 15/30, making the III axle is 62.25 rev/mins again.From Fig. 2 head partly bevel gear 17/18, making lower roll VIII is 58.8 rev/mins; The dumpling mold shaft, is 44 rev/mins and is dumpling mould revolution than 30/40 by gear.When the dumpling mould whenever circles by 6,8,10,12,14 dumplings, then be

I type dumpling 44 * 6=264/minute

II type dumpling 44 * 8=352/minute

III type dumpling 44 * 10=440/minute

IV type dumpling 44 * 12=528/minute

V-type dumpling 44 * 14=616/minute

Defeated filling mechanism speed shown in Figure 2, the II axle is 124.5 rev/mins, by gear ratio 15/36, IV axle rotating speed is 51.8 rev/mins, again by gear ratio 25/27 transmission, and 48 rev/mins of V axle revolutions, than 17/18, then defeated filling mechanism speed is 45.36 rev/mins through bevel gear.

4, fail partly mechanism of filling D:

Fig. 8 is made up of filling bucket 5, filling dumpling dragon 6, the pump housing 7, pump core 8, rotor 9, blade 10, last trap 11, filling tube head 12, lower platen 13, handle 2 and gusset support 1 for defeated filling part structural scheme of mechanism.Track on the pump core 8 is made up of 4 sections different circular curves.Two blades 10 that slide in rotor 9 grooves are cut apart 4 confined spaces with pump core 8.The filling material enters in the pump core 8 by last trap 11 material mouths and to drive two blades 10 with the coaxial rotor 9 of filling dumpling dragon and make compound motion under vertical filling dumpling dragon 6 rotational pressures, and the filling material promptly is pressed towards section's tube head 12, the discharge pump housing.At this moment expect that tube head 12 connects by flexible pipe and filling pipe shown in Figure 15, can be passed to the filling material just in the dumpling of moulding.The pump housing 7 the flow size, the handle 2 that connects with pump core 8 realizes by adjusting.When stirring handle clockwise, filling material discharge capacity increases, otherwise then little.

Lower platen 13 is used for pushing down oil sealing and felt on the one hand, makes the pump housing 7 centering on the other hand, and by two pressing plates 4 and spiral shell fourth 3 pump housing 7 is fixed on the gusset support 1, and gusset 1 is fixed on case spare rear flank face, has guaranteed the correct engagement of two bevel gears.

5, fuselage E is partly:

It is relatively simple for structure, and outer surface adopts all steel plate packing, and makes mirror finish, makes full machine health attractive in appearance.

Claims (4)

1, a kind of high speed dumpling machine is characterized in that: transmission case body 3 is installed in rear end, fuselage 5 top; Fuselage 5 motors link to each other with transmission case body 3 by belt, and transmission case body 3 front ends are installed flour conveying mechanism 2; Defeated filling mechanism 4 is installed in the rear end, and links to each other with a pair of bevel gear; Fuselage 5 front ends are installed head 1, and link to each other with the III axle of transmission case body 3.

2, high speed dumpling machine according to claim 1 is characterized in that: filling hinge dragon 6 is coaxial with rotor 9 in the defeated filling mechanism 4, and two grooves of handing over justice are mutually arranged on the rotor 9, places two blades that can slide 10 in the groove respectively.

3, high speed dumpling machine according to claim 1 is characterized in that: have the tasty and refreshing noodle annex, annex is threaded by face tube 4 in the flour conveying mechanism 2.

4, high speed dumpling according to claim 1 is characterized in that: head 1 dumpling mould is respectively 6,8,10,12,14 five kinds of models such as dumpling/revolution in 84 millimeters same diameter of Φ, and plates wear-resisting Teflon coating.And on the VIII axle, install and vibrate ratchet 6.

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