CN2310935Y - Positive-pressure cinder-discharging dust-removing device - Google Patents
Positive-pressure cinder-discharging dust-removing device Download PDFInfo
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- CN2310935Y CN2310935Y CN 97206620 CN97206620U CN2310935Y CN 2310935 Y CN2310935 Y CN 2310935Y CN 97206620 CN97206620 CN 97206620 CN 97206620 U CN97206620 U CN 97206620U CN 2310935 Y CN2310935 Y CN 2310935Y
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- cylinder block
- dust
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Abstract
The utility model provides a positive-pressure ash-discharging dust-removing device used in infrared carbon sulfur analyzers. Gases needing analysis are led to a filtering element by a burning element and then enter an analysis cell after dust is filtered by a filtering net, the wheel brush of the filtering element removes the dust on the filtering net, and the wheel brush of the burning element removes splashed materials on the inner walls of quartz pipes. Besides, an electromagnetic valve is controlled by a microcomputer to make power gas enter corresponding cylinders to act according to a set program to realize the automatic dust removal and positive pressure ash removal in analysis processes, and the function of automatic dust removal in carbon sulfur analyzers is realized efficiently.
Description
The utility model relates to a kind of malleation ash discharge dust arrester that is used for infrared carbon sulfur analyzer.
The infrared carbon sulfur analyzer operation principle is to burn under high-frequency induction heating by sample to generate CO
2, SO
2Gas behind the dirt, enters the infrared Absorption analysis cell after filtration, is received by sensor then, absorbs characteristic wavelength light radiation variable quantity by measurement gas, is converted into the corresponding signal of telecommunication again, and inverting is the percentage composition of sample.In combustion process, except carbon, element sulphur and oxygen chemical combination generate CO
2, SO
2Outside the gas, other materials of while such as the corresponding generation oxide powder dust of metals such as iron, copper, if not with dust-filtering, dust can seriously stain pipeline and analysis cell so, its harmfulness is as follows:
(1) after the dust in the gas stains air chamber, reduce the light transmittance of optical window and the reflective character of tube wall, the optics that reduces light path transfers efficient, causes instrumental sensitivity to descend, even makes the Instrumental Analysis pond entirely ineffective.
(2) after tube wall had adsorbed dust in pipeline and the analysis cell, these dust were to CO
2, SO
2Gas produces absorption and release effects, can produce absorption and reduce the content of tested gas in the gas when analyzing the high-load sample, and when measuring low content, the dust that has adsorbed discharges CO again
2, SO
2Gas increases the concentration of tested gas like this, so can introduce the dust absorption random disturbances of tube wall when analytic sample, has a strong impact on the precision and the correctness of sample analysis.
(3) dust can produce absorption, water and SO to aqueous vapor
2Generating sulfurous acid has increased SO
2Measure influence.
In the infrared carbon sulfur analyzer that various countries produce, in sample combustion burner device, all designed the dust filtration device of a stainless steel metal screen pack for this reason.But in the screen pack tube wall, adsorbed a large amount of dust in each the analysis, though these dust stain tube wall or analysis cell never again, but burning generates the dust major part and is deposited on the inwall of screen pack, dust on the screen pack, can produce adsorption effect equally, thereby the random disturbances of same generation adsorbed gas when analytic sample, while is because of the deposition of a large amount of dust, increased the vapour lock of screen pack, make and analyze throughput and reduce and cause analyzing data error and constantly increase, in order to overcome this problem, the analyst must not carry out artificial dedusting cleaning analyzing after 20 times in the past.But can not guarantee that analyzing internal state at 20 times finishes unanimity, understands the impact analysis precision equally.In recent years in order to address this problem, factory has increased a device of cleaning negative pressure ash discharge automatically in improving design, because of having increased a high power vacuum cleaner device in the negative pressure ash discharge, fall crucible tray during dedusting earlier, again gas circuit is sealed with the subiculum lid again, and then driving the dust removal brush dedusting with motor, the negative pressure by dust catcher produces goes out burner to dust clearly.The control in dust removal process of this device is complicated, has increased the dust discharge time.And because the high power vacuum cleaner noise is big, the user uses inconvenience, and most of user is reluctant to use this device.
The purpose of this utility model is to provide a kind of infrared carbon sulfur analyzer malleation ash discharge dust arrester that is used for.
The utility model malleation ash discharge dust arrester comprises combustion component, filter element, stop valve, disposal box and tube connector.Analytical gas leads to filter element by combustion component and enters analysis cell then through filter screen elimination dust.The dust on the drive link driven wheel brush removing filter screen in the filter element under microcomputer control, dust is connected to stop valve through ash releasing tube, is disposed to disposal box by barotropic gas.In addition, microcomputer control combustion component drive link driven wheel brush brushes quartz ampoule inwall splash in stroke range, and dust is disposed to disposal box through stop valve by barotropic gas by the quartz ampoule other end.The utility model is divided into disome to cleaning and filtering net and cleaning quartz ampoule, and adopts power gas to promote piston, drives stainless steel wheel brush separately, carries out screen pack dedusting and quartz ampoule respectively and cleans, i.e. this device dedusting and cleaning can be carried out step by step.Pneumatic dust collection speed is fast, can be after each analysis finishes, finish the screen pack dedusting by microcomputer control in one second, and carry out pulse enable by the stop valve of the ash releasing tube of pneumatic control, by pulse discharging barotropic gas, the screen pack inwall is cleaned the dust that gets off, take burner out of, realize the function of autobarotropy ash discharge cleaning by gas pulses.
For setting forth conveniently, elder generation is as follows to the utility model description of drawings:
Fig. 1 is the utility model malleation ash discharge dust arrester structure vertical view.
Fig. 2 is the utility model malleation ash discharge dust arrester cut-away view, and Fig. 2 is that Fig. 1 is along AA direction cut-away view.
Fig. 3 is the cut-away view of the disposal box of the utility model malleation ash discharge dust arrester.
Fig. 4 is the cut-away view of the utility model malleation ash discharge dust arrester stop valve.
Fig. 5 is the vertical view of the combustion component of the utility model malleation ash discharge dust arrester.
Fig. 6 is the cut-away view of the combustion component of the utility model malleation ash discharge dust arrester.Fig. 6 is the cut-away view of Fig. 5 along the BB direction.
Fig. 7 is the vertical view of the filter element of the utility model malleation ash discharge dust arrester.
Fig. 8 is the cut-away view of the filter element of the utility model malleation ash discharge dust arrester.Fig. 8 is the cut-away view of Fig. 7 along the CC direction.
Below in conjunction with accompanying drawing the utility model embodiment is elaborated.
The utility model malleation ash discharge dust arrester, comprise combustion component 4, filter element 5, stop valve 2 disposal box 1 and tube connectors, be connected to the analysis gas-tpe fitting 529 of filter element 5 by minute gassing tube connector 6 by the analysis gas-tpe fitting 420 of combustion component 4, analyze between air chamber tube connector 6 and filter element 5, the combustion component 4 by sealing ring 7 sealings, gas passes through filter screen 507 elimination dusts, then gas-tpe fitting 524 connect into analysis ponds by analysis.Removed the dust on the filter screen 507 of filter elements by the driven wheel brush 509 of the drive link 513 of filter element 5, dust connects 504 through ash releasing tube and is connected to stop valve 2 by ash releasing tube 3, is disposed to disposal box 1 by barotropic gas.In addition, brush 402 by drive link 409 driven wheels of combustion component 4 and brush quartz ampoule 9 inwall splashes in stroke range, dust is disposed to disposal box (not shown) through ash releasing tube and stop valve by barotropic gas by quartz ampoule 9 other ends.Whole device is installed on the complete machine with rebound 8 by fixing.
Said combustion component 4 is connected to rising gas-tpe fitting 408 in cylinder 410 outsides, the cylinder block inner chamber is equipped with drive link 409 along central shaft, the drive link upper end is connected with push pedal 411 and piston 413, be equipped with sealing ring 412 between push pedal and the piston, be equipped with y-type seal ring 414 between piston and the cylinder block inwall, piston 413 pins on drive link 409 by lock nut 418, and cylinder head 417 is arranged at the cylinder block top, sealing ring 416 is arranged between cylinder head and the cylinder block, be connected with decline gas-tpe fitting 415 at cylinder head side.The quartzy actuating cylinder of cleaning in the above part component devices.In addition, be fastened, be equipped with sealing ring 422 between the two at the lower end and the cover 405 of cylinder block 410.Between cover 405 and drive link 409, be equipped with the close circle 406 of Y type and sealing ring and cap 407.Cover 405 and be fastened with cylindrical shell 403 is that sealing ring 404 is arranged between the two.Wheel brush 402 is connected in drive link 409 ends that extend in the cylindrical shell, and its underpart is fastening with folder brush screw 401.Cylindrical shell 403 seals with quartz ampoule 9 mutually by sealing ring 421.Above part is formed burning oxygen blast head and cleaning quartz ampoule wheel brush.By the microcomputer controlled electro magnet valve, make control power gas respectively by rising gas-tpe fitting 408, or decline gas-tpe fitting 415 enters cylinder, control piston 413 moves up and down in cylinder body 410 scopes, move up and down simultaneously by drive link driven wheel brush 402, the wheel brush brushes the splash on the quartz ampoule inwall in effective travel, when piston rises to cylinder head, oxygen can be by oxygen blast gas-tpe fitting 419 input, and the folder brush screw 401 by the drive link lower end is blown into the burning of acceleration sample in the crucible of setting-out product.
Said filter element 5 is connected to tedge joint 512 in cylinder block 514 outsides, and the cylinder block inner chamber is equipped with drive link 513 along central shaft.The drive link upper end is connected with push pedal 515 and piston 522, is equipped with sealing ring 516 between the two.Between piston and cylinder block inwall y-type seal ring 521 is arranged.Piston 522 pins on drive link 513 by lock nut 520.The cylinder block top is equipped with cylinder head 518, and sealing ring 519 is arranged between the two, is connected with decline gas-tpe fitting 517 at the cylinder head sidepiece.The lower end of cylinder block 514 and cover 527 are fastened, and sealing 523 is arranged between the two.More than all parts form actuating cylinder in the cleaning screen pack.Between cover 527 and drive link 513, be equipped with y-type seal ring 510 and sealing ring and cap 511.Cover 527 is fastened with leaching cylindrical shell 506, puts sealing ring 525 between the two.Wheel brush 509 is connected in drive link 513 ends that extend in the leaching cylindrical shell by lining 528, and its underpart is fastening with lock nut 508.Leaching cylindrical shell 506 is by sealing ring 505 and filter screen 507 sealings, and filter screen 507 is by sealing ring 526 and cover 527 sealings.Be connected to ash releasing tube interface 504 in leaching cylindrical shell 506 bottoms, be connected to stop valve 2 by ash releasing tube 3 then.The leaching cylindrical shell is fixed on the base 502 by sealing ring 503, base with regulate support 501 and be connected, more than all part composition analysis gas-filtering devices.Be installed to fixedly on the rebound 8 by screw 503 then.Analytical gas feeds the analysis gas-tpe fitting 529 of filter elements by analyzing adapter in the combustion component 4 420 by pipeline 6, and by filter screen 507 elimination dusts, the aperture of filter screen is less than 10 microns, 650 orders.Enter analysis cell by analyzing gas-tpe fitting 524 again.When each the analysis, during oxygen blast and before analyzing end, by the microcomputer controlled electro magnet valve, by power gas respectively at tedge joint 512, or decline gas-tpe fitting 517 enters and promotes piston 522 in the cylinder and move up and down, and moved up and down by drive link 513 driven wheels brush 509 and to remove dust on the filter screen.
The valve body 202 of said stop valve 2 places at the bottom of the valve on 219, be connected at the bottom of the valve on the support 201, the built-in parting tool 204 in valve body 202 chambeies, be connected with drive link 207 on the parting tool 204, push down parting tool 204 with holddown spring 205, spring top is equipped with adjustment screw 217, and the parting tool bottom is equipped with backstay 203, and valve body 202 tops link to each other with sealed loop-pad 216.Sealed loop-pad 216 joins with cylinder block 206, is equipped with sealing ring 214 between the two.Be equipped with y-type seal ring 218 and sealing ring and cap 215 between sealed loop-pad 216 and the drive link 207.Drive link 207 is by sealing ring 213 and piston 208 sealings, and piston 208 is by y-type seal ring 212 and 206 sealings of cylinder block.Be fixed with ring washer nut 209 and nut 210 in drive link 207 upper ends.Top cover 211 is arranged at cylinder block 206 tops.Power gas unidirectional drive cylinder compresses parting tool 204 downwards by the elastic force of spring at ordinary times and compresses blast pipe downwards, outside atmosphere is isolated plays sealing function, whippy blast pipe be to wear valve body 202 and be sandwiched in parting tool 204 and backstay 203 between.When the microcomputer controlled electro magnet valve gas that turns on the power, power gas enters cylinder by interface 220, piston is moved upward and drive parting tool upwards to lift, and pipeline and the extraneous filter screen mesohigh gas of connecting are being with dust outwards to enter disposal box 1 by pipeline together.
Be equipped with screen pack 104 by sealing ring 106 sealings in the casing 103 of said disposal box 1, wall box has outside small opening, bottom half is equipped with end socket 102 and bottom 101, top is equipped with joint 105 and case lid 107, the casing top is connected with joint by nut 108 and links to each other with ash releasing tube, gas drains in the atmosphere by filter screen 104, and dust concentrates in the ash discharge case.
The utlity model has following beneficial effect:
(1) four component combination together, and by microcomputer control, magnetic valve makes power gas enter by the program of setting In the corresponding cylinder, thus automatic dust removing in the Realization analysis process, and positive-pressure cinder-discharging has been realized analysis of carbon and sulfur effectively The function of automatic dust removing in the instrument.
(2) adopt positive-pressure cinder-discharging, eliminated the noise pollution of dust catcher in the prior art.
(3) can carry out in time cleaning automatically in the oxygen blast stage in the each analytic sample process of complete machine and after data sampling finishes.Guarantee instrument has only deposition to produce on the filter screen inwall dust when inferior analytic sample when analytic sample.And dust has improved the analysis precision and the degree of accuracy of instrument effectively to the gas absorption unanimity on the vapour lock of filter screen and the filter screen inwall, makes low content carbon, element sulphur analysis precision standard deviation be better than 0.0002%.
Claims (1)
1, a kind of malleation ash discharge dust arrester comprises combustion component (4), filter element (5), stop valve (2), disposal box (1) and tube connector, it is characterized in that:
A. by the analysis gas-tpe fitting (420) of combustion component (4) by analyzing the analysis gas-tpe fitting (529) that tube connector (6) is connected to filter element (5), analytical gas is by filter screen (507) elimination dust, then gas-tpe fitting (524) connect into analysis pond by analysis; By the dust on drive link (513) driven wheel brush (509) the removing filter element filter screen (507) of filter element (5), dust is connected to stop valve (2) through ash releasing tube interface (504) by ash releasing tube (3), is disposed to disposal box (1) by barotropic gas; Brush splash on quartz ampoule (9) inwall by drive link (409) driven wheel of combustion component (4) brush (402), dust is disposed to disposal box (1) through valve and ash releasing tube by barotropic gas by quartz ampoule (9) other end;
B. said combustion component (4) is connected to rising gas-tpe fitting (408) in cylinder block (410) outside, the cylinder block inner chamber is equipped with drive link (409) along central shaft, the drive link upper end is connected with push pedal (411) and piston (413), it between push pedal and the piston sealing ring (412), be equipped with y-type seal ring (414) between piston and cylinder block inwall, piston (413) pins on drive link (409) by lock nut (418), cylinder head (417) is arranged at the cylinder block top, sealing ring (416) is arranged between cylinder head and the cylinder block, be connected with decline gas-tpe fitting (415) at cylinder head side; The lower end of cylinder block (410) and cover (405) are fastened, and are equipped with sealing ring (422) between the two; Between cover (405) and drive link (409), be equipped with Y sealing ring (406) and sealing ring and cap (407); Cover (405) is fastened with cylindrical shell (403), is equipped with sealing ring (404) between the two; Wheel brush (402) is connected in drive link (409) end that extends cylindrical shell, and its underpart is fastening with folder brush screw (401); Cylindrical shell (403) seals with quartz ampoule (9) mutually by sealing ring (421); Make power gas enter cylinder by rising gas-tpe fitting (408) or decline gas-tpe fitting (415) respectively by the microcomputer controlled electro magnet valve, control piston (413) moves up and down in cylinder block (410) scope, drive link driven wheel brush (402) moves up and down simultaneously, and the wheel brush brushes the splash on quartz ampoule (9) inwall in stroke;
C. said filter element (5) is connected to rising gas-tpe fitting (512) in cylinder block (514) outside, the cylinder block inner chamber is equipped with drive link (513) along central shaft, the drive link upper end connects push pedal (515) and piston (522), be equipped with sealing ring (516) between push pedal and the piston, be equipped with y-type seal ring (521) between piston and cylinder block inwall, piston (522) pins on drive link (513) by lock nut (520), the cylinder block top is equipped with cylinder head (518), sealing ring (519) is arranged between cylinder head and the cylinder block, be connected with decline gas-tpe fitting (517) at the cylinder head sidepiece, the lower end of cylinder block (514) and cover (527) are fastened, and are equipped with sealing ring (523) between the two; Between cover (527) and drive link (513), be equipped with y-type seal ring (510) and sealing ring and cap (511); Cover (527) is fastened with leaching cylindrical shell (506), puts sealing ring (525) between the two; Wheel brush (509) is connected in drive link (513) end that extends in the leaching cylindrical shell by lining (528), and its underpart is fastening with lock nut (508); Leaching cylindrical shell (506) is by sealing ring (505) and filter screen (507) sealing, and filter screen (507) is by sealing ring (526) and cover (527) sealing; Be connected to ash releasing tube interface (504) in leaching cylindrical shell (506) bottom, by ash releasing tube (3) until stop valve (2), leaching cylindrical shell (506) is fixed on the base (502) by sealing ring (503), base (502) is connected with adjusting support (501) and then is connected on the rebound (8) by screw (503), by the microcomputer controlled electro magnet valve, power gas is entered by rising gas-tpe fitting (512) or decline gas-tpe fitting (517) respectively promote piston (522) motion in the cylinder, and by the dust on drive link driven wheel brush (509) the removing filter screen (507);
The valve body (202) of d. said stop valve (2) places at the bottom of the valve on (219), be connected at the bottom of the valve on the support (201), the built-in parting tool in valve body (202) chamber (204), be connected with drive link (207) on the parting tool (204), push down parting tool with holddown spring (205), adjustment screw (217) is arranged at spring top, the parting tool bottom is equipped with backstay (203), valve body (202) top links to each other with sealed loop-pad (216), sealed loop-pad (216) joins with cylinder block (206), be equipped with sealing ring (214) between the two, be equipped with y-type seal ring (218) and sealing ring and cap (215) between sealed loop-pad (216) and the drive link (207), drive link (207) is by sealing ring (213) and piston (208) sealing, piston (208) is by y-type seal ring (212) and cylinder block (206) sealing, be fixed with back-up ring nut (209) and nut (210) in drive link (207) upper end, top cover (211) is arranged at cylinder block (206) top; Compress parting tool (204) downwards and compress blast pipe downwards by spring (205) at ordinary times, when the microcomputer controlled electro magnet valve gas that turns on the power, piston is moved upward and drive parting tool (204) and upwards lift, connection screen pack mesohigh gas band dust and is outwards drained into control of dust collection (1);
E. said disposal box (1) casing (103) is built-in with screen pack (104), the two is by sealing ring (406) sealing, wall box has outside small opening, bottom half is equipped with end socket (102) and bottom (101), top is equipped with joint (105) and case lid (107), and the casing top is connected with joint by nut (108) and links to each other with ash releasing tube (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97206620 CN2310935Y (en) | 1997-02-26 | 1997-02-26 | Positive-pressure cinder-discharging dust-removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97206620 CN2310935Y (en) | 1997-02-26 | 1997-02-26 | Positive-pressure cinder-discharging dust-removing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2310935Y true CN2310935Y (en) | 1999-03-17 |
Family
ID=33926573
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 97206620 Expired - Fee Related CN2310935Y (en) | 1997-02-26 | 1997-02-26 | Positive-pressure cinder-discharging dust-removing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2310935Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102023138A (en) * | 2010-06-01 | 2011-04-20 | 无锡市金义博仪器科技有限公司 | Buckle-type automatic cleaning device |
| CN103185143A (en) * | 2011-12-28 | 2013-07-03 | 上海德凯仪器有限公司 | Stop valve for high-frequency infrared carbon and sulfur analyzer |
| CN106757089A (en) * | 2017-02-27 | 2017-05-31 | 广东省工业分析检测中心 | The cleaning fluid of stainless steel filter screen in a kind of Infrared Carbon-sulphur absorption apparatus |
-
1997
- 1997-02-26 CN CN 97206620 patent/CN2310935Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102023138A (en) * | 2010-06-01 | 2011-04-20 | 无锡市金义博仪器科技有限公司 | Buckle-type automatic cleaning device |
| CN102023138B (en) * | 2010-06-01 | 2012-07-11 | 无锡市金义博仪器科技有限公司 | Buckle-type automatic cleaning device |
| CN103185143A (en) * | 2011-12-28 | 2013-07-03 | 上海德凯仪器有限公司 | Stop valve for high-frequency infrared carbon and sulfur analyzer |
| CN106757089A (en) * | 2017-02-27 | 2017-05-31 | 广东省工业分析检测中心 | The cleaning fluid of stainless steel filter screen in a kind of Infrared Carbon-sulphur absorption apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |