CN2308580Y - Magnetic round roller for conveying materials - Google Patents
Magnetic round roller for conveying materials Download PDFInfo
- Publication number
- CN2308580Y CN2308580Y CN 97232626 CN97232626U CN2308580Y CN 2308580 Y CN2308580 Y CN 2308580Y CN 97232626 CN97232626 CN 97232626 CN 97232626 U CN97232626 U CN 97232626U CN 2308580 Y CN2308580 Y CN 2308580Y
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- mandrel
- pole
- magnetic force
- transition
- magnetic pole
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- Expired - Fee Related
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Abstract
The utility model relates to a magnetic round roller for conveying materials, which is composed of a core shaft (1), a conducting device, main magnetic poles (5), transition magnetic poles (6) and an excitation coil (8), wherein the main magnetic poles (5) and the transition magnetic poles (6) are mutually and closely sheathed and fixed on the core shaft (1) at intervals in a contact mode to form the integral round roller; a connection conducting wire (L) for a wire head of the excitation coil (8) penetrates through a central through hole (D) of the core shaft to be connected with the conducting device. When a power source is powered on, the round roller generates magnetic force and rotates, and steel plates sucked up are prompted to horizontally move to predetermined positions towards a rotating direction; when the power source is switched off, the magnetic force fades away, and the steel plates fall down. The frequency for the magnetic round roller to convey the steel plates can be adjusted to be synchronous with process steps of a production line, and thus, automatic materials conveying for the flat-plate production line is realized.
Description
The utility model belongs to the pay-off on the sheet metal machining production line.
Inland container production at present is general earlier with the steel plate rolling moulding, and when carrying out batch manufacturing according to productive temp on automatic production line, feeding style becomes the big problem that influences production efficiency.Steel plate thickness is that 2-6mm, area are 1200 * 2400mm
2The feeding of big thin-wall boards and progress coordinate all to acquire a certain degree of difficulty, low by manpower feeding efficient, labour intensity is big.If adopt lifting electromagnet then must be equipped with overhead traveling crane, it is big to take up space, and when the absorption steel plate, simultaneously relatedly easily picks up 2, influence next procedure processing, and, production frequency very near in transmission distance is faster under the situation and incompatibility, and be also uneconomical.
The purpose of this utility model just provides a kind of later-model pay-off, and structure is simpler, and is easy to use, can cooperate the requirement of manufacturing line to carry steel plate automatically evenly, enhances productivity, and reduces labour intensity, guarantees to produce by beat.
Task of the present utility model is finished like this: according to the characteristics of flat plate stock transportation, design a kind of feeding and justify roller with magnetic force, integral installation is on fixed support, its structure mainly is by mandrel (1), electric installation, main pole (5), transition magnetic pole (6), field winding (8) is formed, several main poles (5) and transition magnetic pole (6) are sleeved on the axis body of mandrel (1) apart from one another by closed contact, axially be connected and fixed and form whole circle roller with bolt of rear end plate (10), be set with field winding (8) in the transition magnetic pole (6), two the end of a thread of coil are connected respectively with the lead that passes mandrel central through hole (D) (L) and cause axle head and are connected with electric installation by total threading hole (d1).Mandrel (1) is the stretched Hollow Cylindrical Shaft that carbon junction steel is made, two ends have the shaft shoulder, can cooperate suit with support bracket fastened bearing, near being threaded on the axis body on the two axial ends part, clamp nut (7) can be installed, on axis body, axially have mandrel keyway (H), some positioning keys (9) can be installed, its number is identical with the number of main pole (5), so that work in coordination, positioning key (9) radially is fastened in the mandrel keyway (H) by screw.Have several threading holes (d2) in the mandrel keyway (H) and be connected, so that pass lead with central through hole (D).The electric installation of magnetic force circle roller comprises insulation support sleeve (2) and two conducting rings (3), conducting ring (3) is sleeved on the insulation support sleeve (2), its outer rim is communicated with power supply by contacting with the power line brush, and insulation support sleeve (2) is screwed and is sleeved near on the axis body of mandrel (1) end.The main pole (5) of magnetic force circle roller is the circle shape part of being made by dead-soft steel or electrical pure iron, and its endoporus has positioning spline (h), can cooperate with positioning key (9) to be contained on the axis body, evenly has some bolt holes (R) on its annular end face circumference.Transition magnetic pole (6) comprise the pole plate (11) made with dead-soft steel or electrical pure iron and with brass plate make every magnetosphere (12), pole plate (11) and make measure-alike circle shape part every magnetosphere (12), on the annular end face circumference, evenly have several bolt holes (R), several pole plates (11) with form transition magnetic pole (6) every magnetosphere (12) apart from one another by assembling, its endoporus is installed behind field winding (8) integral assembling on mandrel (1) again, field winding (8) adopts high strength enamelled wire to turn to the annulus shell-like, the outside is surrounded by insulating carton, can be contained on the mandrel (1) with transition magnetic pole (6) endoporus engage sleeves.During installation, with main pole (5) and transition magnetic pole (6) that field winding (8) is housed apart from one another by being sleeved on the axis body, when suit is gone up toward mandrel (1) in the compartment of terrain one by one, available high strength bonding agent is adhesively fixed between main pole (5) and the transition magnetic pole (6), promptly on the circular plane of main pole (5) and transition magnetic pole (6), smear high-intensity lining cement, tightly be crowded together again, connect closelyr like this, better effects if.The positioning spline (h) of main pole (5) positioning key (9) interior with being installed in mandrel keyway (H) cooperates the location, pass bolt hole (R) on main pole (5) and the transition magnetic pole (6) with bolt of rear end plate (10), two ends are fixed with nut and are formed whole circle roller, use clamp nut (7) that integral body circle roller is fixed on the axis body again, carry out the fine limit work of periphery then.The round roller periphery that processes has higher precision, forms single-piece magnetic force circle roller.The end of a thread at field winding (8) two ends is connected with the lead that passes mandrel central through hole (D) (L) and causes the total threading hole of axle head (d1) through threading hole (d2) and is connected with the conducting ring (3) of electric installation.At last magnetic force circle roller is contained on the fixed support, connect the electric installation power supply, produce magnetic force, pick up steel plate, driven by motor mandrel (1) rotates simultaneously, make the rotation of magnetic force circle roller, impel the steel plate that picks up to the hand of rotation translation, reach give allocation after, close the electric installation power supply, magnetic force disappears, and steel plate breaks away from magnetic force circle roller and falls.And then connect the electric installation power supply, and produce magnetic force again, continue the translation forward of next block plate of absorption; Can constantly move in circles like this, carry steel plate according to productive temp.Magnetic force circle roller carries the frequency of steel plate to regulate, and reach with the progress of following road manufacturing procedure and carry out synchronously, thus the automatic feeding of realization manufacturing line.
Through above-mentioned design, making, test, proof the utility model is reasonable in design, simple in structure, is convenient to processing and manufacturing, easy to install, supporting with the container plate manufacturing line, can realize automatic function of carrying steel plate evenly, reduced labor strength, enhance productivity, assurance is coordinated according to predetermined productive temp and manufacturing line progress, carries out work synchronously, has reached preferably and has given the meter purpose.
Below accompanying drawing is illustrated:
Fig. 1 is the utility model general assembly front elevation;
Fig. 2 is the part sectional view of Fig. 1;
Fig. 3 is the utility model mandrel (1) part sectional view;
Fig. 4 is the utility model main pole (5) front view;
Fig. 5 is the side sectional view of Fig. 4;
Fig. 6 is the utility model transition magnetic pole (6) front view;
Fig. 7 is the side sectional view of Fig. 6.
Among the figure, 1-mandrel, the 2-support sleeve that insulate, 3-conducting ring, the 4-lead-in wire, 5-main pole, 6-transition magnetic pole, 7-clamp nut, the 8-field winding, 9-positioning key, 10-bolt of rear end plate, the 11-pole plate, 12-is every magnetosphere, D-mandrel central through hole, the total threading hole of d1-, d2-threading hole, H-mandrel keyway, the R-bolt hole, h-positioning spline, L-lead.
The utility model is described in further detail in conjunction with the embodiments at last.
The feeding that the machine tool accessories factory, Linqing makes is justified roller with magnetic force, and mandrel adopts the thick-wall tube of Φ 85 * 1850mm, axially mills out the long keyway of 20 * 1300mm behind the cylindrical finish turning at the middle part, and evenly gets out the threading hole of 10 Φ 20mm in long keyway at interval.Mandrel two ends car goes out the shaft shoulder of each long 110mm, goes out the outside thread 30mm length of M80 * 2mm on axis body near the axial end car.Electric installation is made the insulation support sleeve of external diameter Φ 110mm, internal diameter Φ 75mm, thick 60mm with the insulating gel plank, make 2 of the conductive copper of external diameter Φ 130mm, endoporus Φ 110mm, thick 15mm of brass, be set with the periphery two ends of insulation support sleeve, have the screw of M10 in the middle of the insulation support sleeve periphery, so that be fixed in the mandrel end with screw.Main pole adopts No. 10 steels to make external diameter Φ 300mm, and the circle shape part of internal diameter Φ 85mm evenly has the bolt hole of 6 Φ 12mm on the annular end face circumference, radially have the positioning spline of the dark 6mm of the wide 20mm of long 40mm on endoporus.Positioning key with No. 45 thick 12mm of the wide 20mm of steel growth 40mm.The pole plate of transition magnetic pole makes external diameter Φ 300mm with No. 10 steels, internal diameter Φ 240mm, the circle shape part of thickness 20mm, every magnetosphere with cast copper make external diameter Φ 300mm internal diameter Φ 240mm, thickness is the circular thin slice of 6mm, pole plate and evenly have the bolt hole of 6 Φ 12mm on magnetosphere annular end face circumference.Field winding selects for use the high strength enamelled wire of Φ 1mm to turn to external diameter Φ 235mm, internal diameter Φ 120mm, the annulus cover of thick 70mm, wrap up with insulating carton with from cloth the outside, handle through vacuum paint dipping and oven dry, the transition magnetic pole endoporus of packing into is used the insulating gel cast cured explosive again, and the end of a thread at field winding two ends is drawn outside.After making, each parts carry out general assembly.It is fastening with screw to be bumped into earlier positioning key in the keyway of mandrel one end, and the positioning spline suit positioning key with main pole together is sleeved on the transition magnetic pole on the mandrel together with field winding again, is close to main pole.The end of a thread of field winding passes the mandrel threading hole, is drawn by total threading hole through the mandrel central through hole, another positioning key is embedded mandrel key axle again, and fastening with screw, second main pole of suit makes main pole positioning spline suit positioning key again.And then second transition magnetic pole be sleeved on the mandrel and with main pole together with field winding be close to.Consecutive intervals ground suit main pole and transition magnetic pole are total to 11 main poles of suit like this, and 10 transition pole piece spacings are opened.Install the back and pass the bolt hole of main pole and transition magnetic pole with the stainless steel bolt of 6 M10 * 1300mm, two ends form round roller with nut screwing clamping, use the big fastening nut of M80 * 2mm will justify roller from the axis body two ends then and are fixed into as a whole.Assemble again through whole turning and ground finish circle roller periphery.Electric installation is installed at last, insulation support sleeve at mandrel one end suit band conducting ring, be screwed two outer clearance lines of connection on the conducting ring inwall, connect respectively, finish general assembly with the lead that is connected field winding the end of a thread of drawing through total threading hole by the mandrel central through hole.Performance test results: suction is 180N/cm
2, remanent magnetism is 5.4N/cm
2, when received current can pick up the steel plate of 1200 * 2400mm during for 2.5A securely, main performance index all accords with the suction 〉=150N/cm of platform JB/GQ7018-87 standard code
2, remanent magnetism≤suction 10% index, reach designing requirement.Pass through being used as pay-off for container plate roll forming manufacturing line, prove that this overlaps feeding and justifies roller feeding time precise control with magnetic force, easy to install, the production efficiency height has alleviated labor strength, and the continuous automatic production effect is more remarkable.The utility model also can be used as other plant produced line and carries the steel sheet metal material, has application and popularization value widely.
Claims (7)
1, a kind of feeding is justified roller with magnetic force, integral installation is on fixed support, it is characterized in that forming by mandrel (1), electric installation, main pole (5), transition magnetic pole (6), field winding (8), several main poles (5) and transition magnetic pole (6) are sleeved on the mandrel (1) apart from one another by closed contact, axially be connected to form whole circle roller with bolt of rear end plate (10), be set with field winding (8) in the transition magnetic pole (6), two the end of a thread of coil are connected respectively and cause axle head with the lead that passes mandrel central through hole (D) (L) and are connected with electric installation.
2, justify roller according to the described feeding of claim 1 with magnetic force, it is characterized in that said mandrel (1) is the stretched Hollow Cylindrical Shaft that carbon junction steel is made, two ends have the shaft shoulder, be threaded on the axis body near the two axial ends part, clamp nut (7) can be installed, on axis body, axially have mandrel keyway (H), but installing and locating key (9), its number is identical with main pole (5) number, so that work in coordination, positioning key (9) radially is fastened in the mandrel keyway (H) by screw, has several threading holes (d2) in the mandrel keyway (H) and is connected with central through hole (D).
3, justify roller according to the described feeding of claim 1 with magnetic force, it is characterized in that said electric installation comprises insulation support sleeve (2) and two conducting rings (3), conducting ring (3) is sleeved on the insulation support sleeve (2), and insulation support sleeve (2) is screwed and is sleeved near on the axis body of mandrel (1) end.
4, justify roller according to the described feeding of claim 1 with magnetic force, it is characterized in that said main pole (5) is the circle shape part of being made by dead-soft steel or electrical pure iron, its endoporus has positioning spline (h), can cooperate with positioning key (9).
5, justify roller according to the described feeding of claim 1 with magnetic force, it is characterized in that pole plate (11) that said transition magnetic pole (6) comprises that dead-soft steel or electrical pure iron are made and brass plate make every magnetosphere (12), pole plate (11) and make measure-alike circle shape part every magnetosphere (12), on the annular end face circumference, evenly have some bolt holes (R), several pole plates (11) with form the transition magnetic pole every magnetosphere (12) apart from one another by assembling, after its endoporus was installed field winding (8), integral assembling was on mandrel (1) again.
6, justify roller according to the described feeding of claim 1 with magnetic force, it is characterized in that said field winding (8) adopts high strength enamelled wire to turn to the annulus shell-like, the outside is surrounded by insulating carton, can be contained on the mandrel (1) with transition magnetic pole (6) endoporus engage sleeves.
7, justify roller according to the described feeding of claim 1 with magnetic force, it is characterized in that available high strength bonding agent is adhesively fixed between said main pole (5) and the transition magnetic pole (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97232626 CN2308580Y (en) | 1997-04-18 | 1997-04-18 | Magnetic round roller for conveying materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97232626 CN2308580Y (en) | 1997-04-18 | 1997-04-18 | Magnetic round roller for conveying materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2308580Y true CN2308580Y (en) | 1999-02-24 |
Family
ID=33944393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 97232626 Expired - Fee Related CN2308580Y (en) | 1997-04-18 | 1997-04-18 | Magnetic round roller for conveying materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2308580Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941427A (en) * | 2012-12-07 | 2013-02-27 | 河南鸿宇工业装备有限公司 | Assembly H-shaped steel automatic feeding system |
-
1997
- 1997-04-18 CN CN 97232626 patent/CN2308580Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941427A (en) * | 2012-12-07 | 2013-02-27 | 河南鸿宇工业装备有限公司 | Assembly H-shaped steel automatic feeding system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |