CN2304006Y - Low-pressure high-temp. automatic energy-saving steam boiler - Google Patents

Low-pressure high-temp. automatic energy-saving steam boiler Download PDF

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Publication number
CN2304006Y
CN2304006Y CN 97239102 CN97239102U CN2304006Y CN 2304006 Y CN2304006 Y CN 2304006Y CN 97239102 CN97239102 CN 97239102 CN 97239102 U CN97239102 U CN 97239102U CN 2304006 Y CN2304006 Y CN 2304006Y
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water
heat
chamber
boiler
exchanging chamber
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Expired - Fee Related
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CN 97239102
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Chinese (zh)
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齐斌
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Abstract

The utility model relates to a low-pressure high-temperature automatic energy-saving steam boiler which is composed of a boiler body, a burning machine assembly, a pressure gauge, a smoke exhausting pipe, an electric-control instrument box, a safe valve, a temperature displaying gauge for superheated steam, a water storing injector assembly and a water level sensor. The utility model is characterized in that a water and steam partition plate is arranged in a boiler cavity to divide the boiler cavity into a steam chamber at the upper part and a water chamber at the lower part; three heat exchanging chambers communicated by straight fire passing pipes and S-shaped fire passing pipes are arranged in the water chamber from bottom to top so that heat energy bodies in a boiler chamber is orderly exhausted from bottom to top, from top to bottom and then from bottom to top. The detention time of fireworks in the boiler chamber is greatly prolonged, the heat exchanging contact surface is enlarged, and thus, the utility model has high utilization rate of the heat energy.

Description

A kind of low-voltage high-temperature automatic energy saving steam boiler
The utility model relates to a kind of low-voltage high-temperature automatic energy saving steam boiler, belongs to fuel oil boiler for domestic class.
Oil burning boiler, because it adopts the lightweight oil plant, no slag class refuse produces, secondary pollution is light, so win high admiration.But at present numerous all kinds of oil burning boilers are owing to structural limitation, and they are in the consumption of the energy, the utilization rate of heat energy, and aspects such as the discharging of flue gas, quality of steam, noise sound still have many unsafty places.For example: first fuel consumption is big, still has quite a few heat energy, under without clean-burning situation with fume emission in the air, very easily contaminated environment not only wastes energy also; It two is that the thermal efficiency is low, the overlong time that steam produces, and the steam production in the unit interval is low excessively, is not easy to make full use of; It three is that throat sound is bigger.
The purpose of the present utility model is: a kind of low-voltage high-temperature automatic energy saving steam boiler is provided, wish that it is under the prerequisite that keeps existing various fuel-steam furnace superintendents place, further improve energy utilization rate, improve the generation rate and the quality of steam, can prevent and reduce environmental pollution effectively again simultaneously.
This low-voltage high-temperature automatic energy saving steam boiler, the dominant ideas of its design are: utilize to prolong the holdup time of waste heat in burner hearth, the method for expansion heat conduction contact-making surface, heat exchange can fully be carried out, not only improve combustibility, the energy savings of fuel oil, and alleviate smog and noise environmental pollution; Also wish simultaneously its realization water filling automation.
The purpose of foregoing invention realizes by the following technical solutions.
This low-voltage high-temperature automatic energy saving steam boiler is by body of heater (22), combustor sub-assembly (17), Pressure gauge (1), smoke exhaust pipe (2), automatically controlled instrument box (24), safety valve (27), superheated steam Wen Xianbiao (28) and retaining injector sub-assembly (T) and level sensor (9) are formed, and it is characterized in that:
In the furnace chamber (23) of A, described body of heater (22) steam division board (4) is being set, furnace chamber is being divided into the vaporium (25) on top and the water body chamber of bottom by this division board (4); Distributing heat-exchanging chamber (10), middle heat-exchanging chamber (8) and last heat-exchanging chamber (5) from bottom to top in that described water body is indoor; In described down heat-exchanging chamber (10), remove its underpart through several straight mistake fire tubes (11) and burner hearth (13) was connected, its top was also crossed fire tube (17) through several S shapes and is connected with last heat-exchanging chamber (5); Described heat-exchanging chamber (5), middle heat-exchanging chamber (8) tandem arrangement gone up is on smoke exhaust pipe (2), and wherein said middle heat-exchanging chamber (10) communicates with smoke exhaust pipe (2) bottom; And described last heat-exchanging chamber (5) is provided with a spiral overheated steam pipe (3) again except that through some straight fire tubes (6) excessively and middle heat-exchanging chamber (8) is connected in its cavity; These overheated steam pipe (3) one ends connect superheated steam efferent duct (26) and superheated steam Wen Xianbiao (28) through vaporium (25), and the other end then directly feeds vaporium (25).
B, described retaining injector sub-assembly (T) comprise water storage box (32), water source sensor (41) water pump assembly (33), check-valves (34), water level displaying tube (40) and inlet pipe, drain pipe etc., wherein said water storage box (32) is suspended on the body of heater (22), the water source sensor (41) of one ball-cock assembly (30) and band probe is set in the casing, the water level displaying tube (40), overflow pipe (39), medicament funnel (29) and the outer water inlet pipe (30) that are communicated with cabinets cavity are being set respectively on the neighboring of casing; Described water pump assembly (33) is located on the electric machine support (37) under the retaining feather cockscomb (32), pump entrance in the water pump assembly links to each other through the output water pipe of a water-supply-pipe with water storage box (32), and its delivery outlet then communicates with water body in the furnace chamber (23) through a check-valves (34) and water inlet pipe (36).
C, described level sensor (9) are located at the outer side of body of heater (22), one group of pipeline under provided thereon is connected with the water body in the furnace chamber (23), be provided with probe in the body of sensor, this probe is linked to each other with water pump assembly circuit and electric control element by the line electricity control elements.
Low-voltage high-temperature automatic energy saving steam boiler according to the technique scheme design, compare with existing similar oil burning boiler, its advantage is: 1, owing to adopt heat-exchange device in the furnace chamber of the present utility model, prolonged heat energy produces smoke exhaust pipe emptying at burner hearth time greatly, make the red-hot flue gas of high temperature have sufficient time and the interior water body of stove to carry out heat exchange, both improve the oil plant utilization rate, reduced oil consumption greatly, and also reduced oil smoke or eliminate oil smoke discharge, alleviated environmental pollution; 2, owing to adopt this structure, the contact-making surface of interior water body of stove and thermal source is strengthened, not only strengthen water body heat ring and follow, and improve quality of steam; 3, owing to adopt high-performance level sensor and water pump assembly and electric-control system interlock, realized the automation of feeding water, improved boiler safety, also reduced labor intensity.
Accompanying drawing 1 has provided the utility model body of heater inner structure schematic diagram:
Accompanying drawing 2 is the utility model backsight structural representation;
Accompanying drawing 3 is the utility model side view.
Below in conjunction with accompanying drawing, further describe the utility model, and provide embodiment.
Boiler component shown in the figure is: Pressure gauge (1), smoke exhaust pipe (2), overheated steam pipe (3), steam division board (4), last heat-exchanging chamber (5), the straight fire tube (6) of crossing, S shape is crossed fire tube (7), middle heat-exchanging chamber (8), level sensor (9), following heat-exchanging chamber (10), the straight fire tube (11) of crossing, bending water pipe (12), burner hearth (13), fire clay (15), blow-off pipe (16), combustor sub-assembly (17), stove seat (18), fire door (19), hand hole (20), heat-insulation layer (21), body of heater (22), furnace chamber (23), automatically controlled instrument box (24), vaporium (25), superheated steam efferent duct (26), safety valve (27), superheated steam Wen Xianbiao (28), medicament funnel (29), water inlet pipe (30), ball-cock assembly (31), water storage box (32), water pump assembly (33), check-valves (34), blow-off pipe (35), electric machine support (37), overflow pipe (39), water level displaying tube (40), water source sensor (41), injector sub-assembly T.
Low-voltage high-temperature automatic energy saving steam boiler is made of boiler body system and automatic water-storage injector system two parts as shown in drawings.
Wherein said boiler body system comprises: body of heater (22), combustor sub-assembly (17), Pressure gauge (1), smoke exhaust pipe (2), automatically controlled instrument box (24), safety valve (27), superheated steam Wen Xianbiao (28) and level sensor (9) etc.Described automatic water-storage injector system comprises water storage box (32), water pump assembly (33), check-valves (34), water level displaying tube (40), water source sensor (41) and inlet pipe, drain pipe etc.Maximum characteristics of the present utility model are in the inner chamber body of body of heater (22), are provided with a top vaporium (25) and water body chamber, bottom of being separated by steam division board (4); And at indoor three heat-exchanging chambers (10,8,5) that are provided with from bottom to top of described water body, directly crossing fire tube (6), (11) and S shape by several respectively between these three heat-exchanging chambers crosses fire tube (17) and is connected, make the heat energy that produces after the burner hearth burning, forward middle heat-exchanging chamber (8) down to by the supreme heat-exchanging chamber of heat-exchanging chamber (10) (5) under the burner hearth warp, finally aerial through smoke exhaust pipe (2) discharging, prolonged heat energy carries out heat exchange with water in water body time greatly; Greatly improve the utilization rate of heat energy.
Now work and the automatically controlled water filling program with this boiler is expressed as follows:
1. open the water source valve, allow running water or the tank water of drop is arranged, automatically pour in the water storage box (32) of boiler, when the water level of this water storage box (32) reach a certain height, under the effect of ball-cock assembly (31), will close water inlet, at this moment also can be by water level in water level displaying tube (40) the range estimation case of water storage box outer side edges.
2. connect power supply, and start the switch in the automatically controlled instrument box (24), make operating circuit be in opening state.
3. water filling water pump assembly (33) is started working, and boiler intracavity (23) is constantly injected in the source, water source in the water storage box (32), and the green indicator lamp of the demonstration water filling state in the automatically controlled instrument box is glittering at this moment.(in this injecting process, along with the interior water level of water storage box (32) descends, the ball-cock assembly (31) in its case also descends thereupon, and running water replenishes continuously, up to irritating to the working water level of furnace chamber, along with the rising and the outer water source of cut-out of water storage box water level.)
4. cut off the water supply in the external world, when water storage box was anhydrous, water source sensor (41) can not signal spread out of with starting in the water storage box, water pump assembly and combustor sub-assembly also can't start.
5. when the water level in the boiler is annotated certain altitude, the probe in the level sensor (9) passes to the electric-controlled switch of water pump assembly (33) with signal, and water pump assembly is quit work.
6. the out-of-work while of water pump assembly, burning unit (17) also receives the signal of startup work, and the blower fan of combustor begins to start air-supply, and the electroceramics electrode begins sparking; Begin the Residual oil molecule in the stove is discharged, prevent prominent sudden and violent; The motor electroceramics valve of combustor oil pump is opened atomizer commencement of fuel injection, ignition automatically after 10 seconds.(under the unsuccessful state of igniting for the first time, when the electric eye of combustor can not pass to combustor with the burning signal, the combustor autostop, atomizer also stops oil spout automatically simultaneously.The oil pump magnetic valve also cuts out automatically.This moment, operating personnel can press the electric-controlled switch startup of combustor with hand.)
7. boiler startup, when entering the normal combustion state, when vapour pressure reached design limit pressure, pressure controller can be passed to signal the burning unit, this unit stove of can autostop having a rest.When the steam pressure in the boiler was lower than qualification pressure, pressure controller passed to combustor with signal; This chance is started automatically, makes boiler guarantee the normal pressure delivering vapor.
8. when the water in the boiler was evaporated to the qualification low water level, the low-level probe in level sensor this moment (9) spread out of signal water pump assembly is started, supplementary water injection in boiler; Autostop is cut off the water when arriving certain altitude, and so going round and beginning again constantly produces steam.
9. when water level in the boiler surpassed lowest water level and peak level, the peak level probe and the lowest water level probe of level sensor can send signal, and the work of burn-out machine is to guarantee the safe operation of boiler.
In the Actual combustion process, bending pipe and hearth wall that flame one side heat in the burner hearth (13) is penetrated furnace bottom and bottom acutely seethe with excitement stove inner bottom part water, beginning heat is transmitted, simultaneously again by and following heat-exchanging chamber (10) and burner hearth between the some straight fire tube (11) of crossing enter down heat-exchanging chamber (10), and in the time of heat-exchanging chamber (10) stop down, make straight fire tube (11) and the peripheral water body of heat-exchanging chamber (10) in the furnace chamber carry out the heat exchange second time; When treating down that the interior heat energy of heat-exchanging chamber (10) gathers certain space, cross fire tube (7) along S shape again and rise to switch room (5), these heat energy bodies in uphill process for the third time with the water body generation heat exchange of furnace chamber (23), the heat energy body also rises to heat-exchanging chamber (5) again, finishes the 4th heat exchange; In heat-exchanging chamber on this (5), the heat energy body carries out heat exchange to the water body in the furnace chamber on one side, Yi Bian again the spiral steam output pipe of being located in the heat-exchanging chamber is carried out heat exchange; After this, the temperature of heat energy body sharply descends again along with the promotion of combustor blast, and the straight fire tube (6) of crossing along its underpart enters middle heat-exchanging chamber (8), carries out the 5th heat exchange with water body in the furnace chamber; Finally aerial through smoke exhaust pipe (2) discharging.
Just because of five heat exchanging process so, greatly prolonged the heat exchange of heat energy body in stove, also this five heat exchanging process have just been eliminated light oil in combustion process, the high-decibel voice that produces because of the whirlwind effect.Make this boiler that bigger heat energy utilization rate and the anti-pollution effect that abates the noise be arranged.

Claims (1)

1, a kind of low-voltage high-temperature automatic energy saving steam boiler is made up of body of heater (22), combustor sub-assembly (17), Pressure gauge (1), smoke exhaust pipe (2), automatically controlled instrument box (24), safety valve (27), superheated steam Wen Xianbiao (28) and retaining injector sub-assembly (T), level sensor (9), it is characterized in that:
In the furnace chamber (23) of A, described body of heater (22) steam division board (4) is being set, furnace chamber is being divided into the water body chamber of top vaporium (25) and bottom by this division board (4); Distributing from bottom to top in that described water body is indoor: following heat-exchanging chamber (10), middle heat-exchanging chamber (8) and last heat-exchanging chamber (5); In described down heat-exchanging chamber (10), remove its underpart through several straight mistake fire tubes (11) and burner hearth (13) was connected, its top was also crossed fire tube (17) through several S shapes and is connected with last heat-exchanging chamber (5); Described heat-exchanging chamber (5), middle heat-exchanging chamber (8) tandem arrangement gone up is on smoke exhaust pipe (2), and wherein said middle heat-exchanging chamber (10) cavity communicates with smoke exhaust pipe (2); And described last heat-exchanging chamber (5) is provided with a spiral overheated steam pipe (3) again except that through some straight fire tubes (11) excessively and middle heat-exchanging chamber (8) is connected in its cavity; These overheated steam pipe (3) one ends connect superheated steam efferent duct (26) and superheated steam Wen Xianbiao (28) through vaporium (25), and the other end then directly feeds vaporium (25);
B, described retaining injector sub-assembly (T) comprise water storage box (32), water pump assembly (33), check-valves (34), water level displaying tube (40) and inlet pipe, drain pipe etc., wherein said retaining feather cockscomb (32) is suspended on the body of heater (22), casing is provided with the water source sensor (41) of a ball-cock assembly (30) and band probe, and the water level displaying tube (40), overflow pipe (39), medicament funnel (29) and the outer water inlet pipe (30) that are communicated with cabinets cavity are being set respectively on the neighboring of casing; Described water pump assembly (33) is located on the electric machine support (37) under the water storage box (32), pump entrance in the water pump assembly links to each other through the output water pipe of a water-supply-pipe with water storage box (32), and its delivery outlet then communicates with water body in the furnace chamber (23) through a check-valves (34) and water inlet pipe (36);
C, described level sensor (9) attach has water level to show meter, it is located at an outer side of body of heater (22), one group of pipeline under provided thereon is connected with the water body in the furnace chamber (23), be provided with probe in the body of sensor, this probe is linked to each other with water pump assembly circuit and electric control element by the line electricity control elements.
CN 97239102 1997-10-31 1997-10-31 Low-pressure high-temp. automatic energy-saving steam boiler Expired - Fee Related CN2304006Y (en)

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Application Number Priority Date Filing Date Title
CN 97239102 CN2304006Y (en) 1997-10-31 1997-10-31 Low-pressure high-temp. automatic energy-saving steam boiler

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Application Number Priority Date Filing Date Title
CN 97239102 CN2304006Y (en) 1997-10-31 1997-10-31 Low-pressure high-temp. automatic energy-saving steam boiler

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CN2304006Y true CN2304006Y (en) 1999-01-13

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105299606A (en) * 2014-05-28 2016-02-03 郑西进 Temperature different water inlet afterheat circulating boiler
CN106369575A (en) * 2015-07-20 2017-02-01 杨金伟 Intelligent steam generator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105299606A (en) * 2014-05-28 2016-02-03 郑西进 Temperature different water inlet afterheat circulating boiler
CN105299606B (en) * 2014-05-28 2020-02-04 郑西进 Temperature difference water inlet waste heat circulation boiler
CN106369575A (en) * 2015-07-20 2017-02-01 杨金伟 Intelligent steam generator

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