CN2302072Y - Light alloy low casting pressure forming device - Google Patents

Light alloy low casting pressure forming device Download PDF

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CN2302072Y
CN2302072Y CN 97215824 CN97215824U CN2302072Y CN 2302072 Y CN2302072 Y CN 2302072Y CN 97215824 CN97215824 CN 97215824 CN 97215824 U CN97215824 U CN 97215824U CN 2302072 Y CN2302072 Y CN 2302072Y
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pressure
plate
mold
machine
mold cavity
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林煜昆
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Abstract

The utility model relates to a casting device solves the quality problem. The casting machine is provided with a first machine table plate, a second machine table plate and guide rods which are parallel to each other and slide through the second machine table plate, the guide rods and the corresponding end surfaces of the second machine table plate extend for a distance in a mutually perpendicular mode, a fixing plate is arranged at the end portion of each guide rod, a hole is formed in the center of each fixing plate, the mold is fixedly arranged between the fixing plate and the first machine table, the first side fixing plate and the second side fixing plate are arranged on two sides of each mold, and a lining and pressing device is arranged through the guide rods, the fixing plates and the holes of the fixing plates and used for casting light alloy parts.

Description

轻合金低铸造压力成型装置Light alloy low casting pressure forming device

本实用新型涉及压力铸造成型装置,尤其是指轻金属合金压力铸造成型装置。The utility model relates to a pressure casting forming device, in particular to a light metal alloy pressure casting forming device.

现有轻合金低铸造压力成型装置,如图6~9所示:上模2、下模3分别固定于铸造机1的上模固定板及下机台板上,二侧模4、5分别对应地固定于铸造机1的两侧滑模固定板上,利用油压将上模2、下模3及侧模4、5相互密合成模穴体;密合的端面上设有一模穴6,模穴6侧边及中央位置设若干冒口6a,利用冒口6a容置的合金熔液补充模穴6内合金凝固时产生的体积收缩量,并于二侧模4、5相互密合的侧面上设有一凸出部4c,以便设置一浇道4a,使浇道4a向上延伸出二侧模4、5的顶面以形成一浇铸口4b,以充铸模穴6。但因凸出部4c两侧缺少支撑,当产生热变形时,合金熔液常由变形处渗漏出模外,又因冒口及浇道设于模穴的侧边,当熔液由上向下入模时,产生重力加速度,使模穴及冒口棱角受到冲蚀使模具损坏并常产生卷气现象。以致铸造质量难以保证。The existing light alloy low casting pressure molding device is shown in Figures 6-9: the upper mold 2 and the lower mold 3 are respectively fixed on the upper mold fixing plate and the lower machine platen of the casting machine 1, and the two side molds 4 and 5 are respectively Correspondingly fixed on the sliding form fixing plates on both sides of the casting machine 1, the upper mold 2, the lower mold 3 and the side molds 4, 5 are tightly sealed into a mold cavity body by using oil pressure; a mold cavity 6 is provided on the sealed end surface A number of risers 6a are provided at the sides and central positions of the mold cavity 6, and the alloy melt contained in the risers 6a is used to supplement the volume shrinkage generated when the alloy in the mold cavity 6 is solidified, and the two side molds 4 and 5 are closely bonded to each other A protruding portion 4c is provided on the side of the side to form a sprue 4a, so that the sprue 4a extends upwards from the top surfaces of the two side molds 4, 5 to form a casting port 4b to fill the mold cavity 6. However, due to the lack of support on both sides of the protruding part 4c, when thermal deformation occurs, the alloy melt often leaks out of the mold from the deformed part, and because the riser and runner are arranged on the side of the mold cavity, when the melt flows from the upper When entering the mold downward, the acceleration of gravity will be generated, which will cause the mold cavity and riser edges to be eroded, which will damage the mold and often cause air entrainment. As a result, the casting quality is difficult to guarantee.

本实用新型的目的是提供一种使铸件质量得以保证的轻合金低铸造压力成型装置。The purpose of the utility model is to provide a light alloy low casting pressure molding device which ensures the quality of castings.

本实用新型的目的是这样实现的:轻合金低铸造压力成型装置,它包括:铸造机、补压装置、模具及模穴;铸造机有互相平行的第一机台板、第二机台板及滑穿于第二机台板且相互平行的导杆;导杆与第二机台板的对应端面相互垂直地延伸一距离并于其端部设一固定板,固定板中央有一孔,模具固装在固定板与第一机台之间,其两侧为第一、第二侧固定板,其特征是:通过导杆、固定板及其孔设有补压装置;该补压装置包含有油压缸、补压杆、板体及补压板;补压杆设于补压板上,板体设在导杆上,其间为油压缸。The purpose of this utility model is achieved like this: light alloy low casting pressure molding device, it comprises: casting machine, pressure replenishing device, mold and mold cavity; Casting machine has first machine platen, second machine platen parallel to each other And the guide rods that slide through the second machine plate and are parallel to each other; the guide rods and the corresponding end faces of the second machine plate extend a distance perpendicularly to each other and a fixed plate is arranged at the end. There is a hole in the center of the fixed plate, and the mold It is fixed between the fixed plate and the first machine, and its two sides are the first and second side fixed plates. It is characterized in that: a pressure supplement device is provided through the guide rod, the fixed plate and its holes; the pressure supplement device includes There are oil pressure cylinder, pressure supplement rod, plate body and pressure supplement plate;

上述设计,由铸造机的油压缸的带动,固定板与第一机台板以及第一、第二侧固定板作靠近或远离动作,使模具开合;补压装置通过固定板中央的孔,对模穴进行补压,达到使铸件凝结组织密致,铸件质量得以保证的效果。In the above design, driven by the hydraulic cylinder of the casting machine, the fixed plate moves closer to or farther away from the first machine table and the first and second side fixed plates to open and close the mold; the pressure replenishing device passes through the hole in the center of the fixed plate , to supplement the pressure on the mold cavity to achieve the effect of making the solidified structure of the casting dense and the quality of the casting guaranteed.

下面通过附图和实施例对本实用新型再作进一步说明。Below by accompanying drawing and embodiment the utility model is described further again.

图1本实用新型整体主视示意图;Fig. 1 overall front view schematic diagram of the utility model;

图2本实用新型模穴配置示意图;Fig. 2 is a schematic diagram of mold cavity configuration of the utility model;

图3本实用新型浇铸口的示意图;Fig. 3 is the schematic diagram of the casting port of the utility model;

图4本实用新型补压装置示意图;Fig. 4 is the schematic diagram of the pressure supplementing device of the present utility model;

图5为图4中A的放大示意图;Fig. 5 is the enlarged schematic view of A in Fig. 4;

图6~9为现有轻合金低铸造压力成型装置示意图。6-9 are schematic diagrams of existing light alloy low casting pressure forming devices.

如图1、2、4、5所示:本实用新型包括铸造机10、补压装置20、模具30及模穴40;铸造机有互相平行的第一机台板11、第二机台板12及滑穿于第二机台板12且相互平行的导杆13;导杆与第二机台板12的对应端面相互垂直地延伸一距离并于其端部设一固定板14,固定板14中央有一孔141,模具30固装在固定板14与第一机台板11之间,其两侧为第一、第二侧固定板15、16,其特征是:通过导杆13、固定板14及其孔141设有补压装置20;该补压装置20包含有油压缸21、补压杆22、板体23及补压板24;补压杆22设于补压板24,板体23设在导杆113,其间为油压缸21。由铸造机10的油压缸21的带动,固定板14与第一机台板11以及第一、第二侧固定板15、16作靠近或远离动作,使模具30开合;补压装置20通过固定板14中央的孔141,对模穴40进行补压,其中,补压板24与模具30的上端相互平行的方式固设于油压缸21的作动端并与油压缸21的作动端连动,其中,补压杆22与模具30的孔35为相对应的设置,并且其一端滑动地插置于孔35中,且对准模穴40。用以对铸件局部较厚处或需提高铸件强度处予以补压。油压缸21可设最大140公斤/公分压力,视需要而定,使合金熔液50填满模穴40,直至铸件凝固成形为止。补压时间及压力视合金温度变化及铸件形状而定。As shown in Figures 1, 2, 4, and 5: the utility model includes a casting machine 10, a pressure replenishing device 20, a mold 30 and a mold cavity 40; the casting machine has a first machine plate 11 and a second machine plate parallel to each other. 12 and guide rods 13 that slide through the second machine plate 12 and are parallel to each other; the corresponding end faces of the guide rod and the second machine plate 12 extend a distance perpendicularly to each other and a fixed plate 14 is established at its end, and the fixed plate There is a hole 141 in the center of 14, and the mold 30 is fixed between the fixed plate 14 and the first machine plate 11, and its two sides are the first and second side fixed plates 15, 16, which are characterized in that: through the guide rod 13, fixed The plate 14 and its hole 141 are provided with a pressure replenishing device 20; the pressure replenishing device 20 includes an oil pressure cylinder 21, a pressure replenishing rod 22, a plate body 23 and a pressure replenishing plate 24; the pressure replenishing rod 22 is located on the pressure replenishing plate 24, and the plate body 23 is located at guide rod 113, is hydraulic cylinder 21 therebetween. Driven by the hydraulic cylinder 21 of the casting machine 10, the fixed plate 14 and the first machine table 11 and the first and second side fixed plates 15, 16 move closer or farther away, so that the mold 30 is opened and closed; the pressure supplement device 20 Through the hole 141 in the center of the fixing plate 14, the mold cavity 40 is supplemented with pressure, wherein the pressure supplementing plate 24 is fixed on the actuating end of the hydraulic cylinder 21 in a manner parallel to the upper end of the mold 30 and cooperates with the working end of the hydraulic cylinder 21. The movable end is linked, wherein, the pressure supplement rod 22 is set corresponding to the hole 35 of the mold 30 , and one end thereof is slidably inserted into the hole 35 and aligned with the mold cavity 40 . It is used to add pressure to the thicker part of the casting or the part where the strength of the casting needs to be improved. The hydraulic cylinder 21 can be provided with a maximum pressure of 140 kg/cm, depending on the needs, to make the alloy melt 50 fill the mold cavity 40 until the casting is solidified and formed. The pressure replenishment time and pressure depend on the temperature change of the alloy and the shape of the casting.

如图3所示:其中,模具30包括二片模31、32及二侧模33、34及一对应分设于该二片模31、32及二侧模33、34相互密合端面的模穴40;及一以一端与该模穴40连接,而另一端向上延伸出该二侧模33、34顶面的浇道41;具有高于模穴40的浇铸口42的浇道41呈L状,其一端呈水平地与模穴40底部水平端411连接,另一端向上延伸出二侧模33、34的顶面垂直端412;且设有缓冲槽43。缓冲槽43以缓冲合金熔液向下的冲击力,并由模穴40的底部向上逐步地充填熔液,避免冲蚀及卷气。其中,二侧模33、34设置于浇道41的外侧面,分别由第一、第二侧固定板15、16向二侧模33、34密合端面向内对应倾斜,并形成倾斜面331、341。总之,本实用新型使铸件密致质高;可减少成型时间,提高效率;可减少冒口体积、节省成本;特别是减少、避免了冲蚀、卷气以致溶液外泄等现象。As shown in Fig. 3: wherein, mold 30 comprises two dies 31,32 and two side dies 33,34 and one corresponding mold cavity that is respectively arranged on the two dies 31,32 and two side dies 33,34 close-fitting end faces 40; and one is connected with this mold cavity 40 with one end, and the runner 41 that the other end extends upwards out of this two side molds 33,34 top surfaces; The runner 41 that has the pouring port 42 higher than the mold cavity 40 is L-shaped , one end of which is horizontally connected to the bottom horizontal end 411 of the mold cavity 40, and the other end extends upwards to the top vertical end 412 of the two side molds 33, 34; and a buffer groove 43 is provided. The buffer tank 43 buffers the downward impact force of the alloy melt, and gradually fills the melt upward from the bottom of the mold cavity 40 to avoid erosion and air entrainment. Wherein, the two side molds 33, 34 are arranged on the outer surface of the sprue 41, and the first and second side fixing plates 15, 16 are respectively inclined inwardly from the close end faces of the two side molds 33, 34 to form an inclined surface 331. , 341. In a word, the utility model makes the casting dense and high; can reduce the molding time and improve the efficiency; can reduce the volume of the riser and save the cost; especially reduce and avoid phenomena such as erosion, air entrainment and solution leakage.

Claims (5)

1、轻合金低铸造压力成型装置,它包括:铸造机、补压装置、模具及模穴;铸造机有互相平行的第一机台板、第二机台板及滑穿于第二机台板且相互平行的导杆;导杆与第二机台板的对应端面相互垂直地延伸一距离并于其端部设一固定板,固定板中央有一孔,模具固装在固定板与第一机台之间,其两侧为第一、第二侧固定板,其特征是:通过导杆、固定板及其孔设有补压装置;该补压装置包含有油压缸、补压杆、板体及补压板;补压杆设于补压板上,板体设在导杆上,其间为油压缸。1. Light alloy low casting pressure molding device, which includes: casting machine, pressure replenishing device, mold and mold cavity; the casting machine has a first machine plate, a second machine plate, and a second machine plate that slide through the second machine parallel to each other and guide rods parallel to each other; the guide rod and the corresponding end surface of the second machine plate extend a distance perpendicularly to each other and a fixing plate is arranged at the end. There is a hole in the center of the fixing plate, and the mold is fixed on the fixing plate and the first Between the machines, the two sides are the first and second side fixing plates, which are characterized in that a pressure supplementing device is provided through the guide rod, the fixing plate and its holes; the pressure supplementing device includes a hydraulic cylinder, a pressure supplementing rod , Plate body and pressure replenishing plate; the pressure replenishing rod is arranged on the pressure replenishing plate, the plate body is arranged on the guide rod, and the oil pressure cylinder is in between. 2、如权利要求1所述的轻合金低铸造压力成型装置,其特征是:其中,补压板与模具的上端相互平行的方式固设于油压缸的作动端并与油压缸的作动端连动。2. The light alloy low casting pressure forming device as claimed in claim 1, wherein, the pressure replenishing plate and the upper end of the mold are fixed on the actuating end of the hydraulic cylinder in parallel with the working end of the hydraulic cylinder. The moving end is linked. 3、如权利要求1所述的轻合金低铸造压力成型装置,其特征是:其中,补压杆与模具的孔为相对应的设置,并且其一端滑动地插置于孔中,且对准模穴。3. The light alloy low casting pressure forming device according to claim 1, wherein the pressure supplement rod is set correspondingly to the hole of the mold, and one end of it is slidably inserted into the hole, and aligned mold cavity. 4、如权利要求1所述的轻合金低铸造压力成型装置,其特征是:其中,模具包括二片模及二侧模及一对应分设于该二片模及二侧模相互密合端面的模穴;及一以一端与该模穴连接,而另一端向上延伸出该二侧模顶面的浇道;具有高于模穴的浇铸口的浇道呈L状,其一端呈水平地与模穴底部水平端连接,另一端向上延伸出二侧模的顶面垂直端,且设有缓冲槽。4. The light alloy low casting pressure forming device as claimed in claim 1, wherein the mold includes a two-piece mold and two side molds, and a pair of molds respectively arranged on the two-piece mold and the two side molds on the mutual close-fitting end surfaces. mold cavity; and one end is connected with the mold cavity, and the other end extends upwards from the sprue on the top surface of the two side molds; the sprue with a gate higher than the mold cavity is L-shaped, and one end is horizontally connected to the mold cavity The horizontal end of the bottom of the mold cavity is connected, and the other end extends upward to the vertical end of the top surface of the two side molds, and a buffer groove is provided. 5、如权利要求1所述的轻合金低铸造压力成型装置,其特征是:其中,二侧模设置于浇道的外侧面,分别由第一、第二侧固定板向二侧模密合端面向内对应倾斜,并形成倾斜面。5. The light alloy low casting pressure forming device as claimed in claim 1, wherein the two side molds are arranged on the outer side of the runner, and are tightly connected to the two side molds by the first and second side fixing plates respectively. The end face is correspondingly inclined inwardly and forms an inclined surface.
CN 97215824 1997-05-28 1997-05-28 Light alloy low casting pressure forming device Expired - Fee Related CN2302072Y (en)

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Application Number Priority Date Filing Date Title
CN 97215824 CN2302072Y (en) 1997-05-28 1997-05-28 Light alloy low casting pressure forming device

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Application Number Priority Date Filing Date Title
CN 97215824 CN2302072Y (en) 1997-05-28 1997-05-28 Light alloy low casting pressure forming device

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CN2302072Y true CN2302072Y (en) 1998-12-30

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CN 97215824 Expired - Fee Related CN2302072Y (en) 1997-05-28 1997-05-28 Light alloy low casting pressure forming device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101883651B (en) * 2007-12-03 2012-10-31 本田技研工业株式会社 Casting device
CN104858396A (en) * 2015-06-16 2015-08-26 中信戴卡股份有限公司 Low-pressure wheel casting integrated die
CN105921729A (en) * 2016-06-24 2016-09-07 芜湖黄燕实业有限公司 Hub casting machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101883651B (en) * 2007-12-03 2012-10-31 本田技研工业株式会社 Casting device
CN104858396A (en) * 2015-06-16 2015-08-26 中信戴卡股份有限公司 Low-pressure wheel casting integrated die
CN105921729A (en) * 2016-06-24 2016-09-07 芜湖黄燕实业有限公司 Hub casting machine

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