CN2236499Y - General heat treating apparatus - Google Patents

General heat treating apparatus Download PDF

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Publication number
CN2236499Y
CN2236499Y CN 95223404 CN95223404U CN2236499Y CN 2236499 Y CN2236499 Y CN 2236499Y CN 95223404 CN95223404 CN 95223404 CN 95223404 U CN95223404 U CN 95223404U CN 2236499 Y CN2236499 Y CN 2236499Y
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China
Prior art keywords
cooling
process furnace
bin
thermal treatment
fan
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Expired - Fee Related
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CN 95223404
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Chinese (zh)
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苏文祯
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Individual
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Individual
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Abstract

The utility model provides a general heat treating apparatus. A sliding table is arranged below an elevated heating furnace; a rotary material frame and a water tank are arranged on the sliding table; rollers which can walk on the track are arranged at the lower part of the sliding table; the rollers are driven by a driving mechanism on the sliding table; the other driving mechanism of the sliding table can drive the material frame to rotate; a fold and unfold trolley is arranged at the bottom of the heating furnace body; the trolley can move along the track of a supporting frame which is arranged at the lower part thereof; so as to form a footwall of the closed furnace body, or be used as an open outlet of a cooling apparatus on the sliding table for the insertion of work pieces; air-cooling equipment is arranged at one side of the supporting frame; the cooling mechanism which has different cooling systems can be moved just under the furnace bottom through the sliding table moving on the track.

Description

Universal thermal treatment unit
The utility model relates to a kind of thermal treatment unit, particularly a kind ofly can carry out the universal thermal treatment unit of different modes refrigerative fast according to actual needs.
Thermal treatment is a kind of treatment process to metallic element that people often adopt, promptly pass through the collocation or the control of temperature and time, pass through Heating temperature, the difference of cooling temperature and time thereof makes the physicals of material that some variations take place, thereby is more suitable in processing, moulding and satisfies some needs.And be used at present that heat treated equipment has that various process furnace join again in various coolings equipment, so-called cooling apparatus has water storage tank, oil tank, as when adopting slow cooling, component after then will heating take out from process furnace and place air to carry out naturally cooling, thereby obtain perlite, as the need oil cooling, the component after then will heating place oil groove.Because its cooling apparatus all is the different positions place that places heat treated workshop partly scatteredly, promptly place heat treatment furnace different positions on every side, and cooling partly is immovable, be independently, thereby there is following shortcoming in it:
The 1st: since Equipment for Heating Processing in air-cooled, water-cooled, oil cooling all independently is arranged on not existing together around the process furnace separately, thereby, processed component are wanted to hang taking-up earlier in process furnace, and then move to the cooling apparatus place and carry out cooling process, because of the operating time can not be carried out cooling process timely with workpiece in the short period of time at the utmost point than length, so can't reach good thermal effectiveness, those are required to make the physical property of requirement precision of cooling process or the component of mechanical property in the short period of time at the utmost point, small volume particularly, this Equipment for Heating Processing of component of the thin size of minor diameter is difficult to satisfy service requirements.
The 2nd: because heating is separated with cooling segment, thereby gripping is placed, handling and remove by the schedule of operation of workpiece just manyly, and the operating time is just long, thereby working efficiency is just low, and labour intensity is just big, and danger property and unsafe factor are just many.Simultaneously, messy distribution makes the workshop in a jumble and effectively utilize the space to reduce.
The 3rd: because existing process furnace all sends into workpiece in the side door mode, therefore, to the packing into or take out all very inconveniently of large-scale workpiece, and the labour intensity when sending into or taking out is big, and is time-consuming, and very dangerous.
The purpose of this utility model just is to overcome the above-mentioned shortcoming and defect of prior art, and provide a kind of be provided with in the process furnace bottom have the different types of cooling movable type cooling partly rapidly and efficiently, laborsaving, safety and universal thermal treatment unit with good thermal effectiveness.
The purpose of this utility model is to realize by following technical scheme:
Below the high process furnace of frame, a slide unit is arranged, slide unit is provided with rotation bin and water tank, the slide unit bottom is provided with the roller that can walk in orbit, roller is by the drive mechanism on the slide unit, another driving mechanism on the slide unit can drive the bin rotation, be provided with the open-close type chassis in the heating furnace body bottom, chassis can move along the track on the bracing frame of its underpart to constitute closed body of heater diapire or to insert open discharge port in a certain cooling apparatus on the slide unit for workpiece, side at bracing frame is provided with air cooling equipment, when workpiece is finished heating in body of heater after, the chassis of closure can be opened, make workpiece put into a certain cooling body that is arranged in just under the furnace bottom mouth by the suspension mechanism that hangs on the body of heater, by slide unit moving in orbit, the cooling body with different types of cooling can be moved to the furnace bottom mouth under.
Therefore: unusual effect of the present utility model is:
The 1st; Because the cooling in the thermal treatment unit partly partly combines by slide unit and the process furnace that moves, both reached that workpiece in the stove is quick, insert exactly on the cooling water tank or air-cooled bin that moves under the body of heater, the cooling purpose of each mode of carrying out can reach good thermal effectiveness again.
The 2nd; Being positioned at water tank on the portable slide unit or bin can need in time move under the process furnace by actual treatment, the needs of water-cooled, oil cooling, air-cooled different methods for cooling had both been satisfied, again the cooling apparatus of messy setting is concentrated and be arranged on the slide unit of a removable contraposition, make the workshop layout more reasonable, more convenient to operate.
The 3rd; Process furnace bottom open-close type chassis has not only satisfied workpiece by the needs of directly inserting in the body of heater in the cooling apparatus, and workpiece can be sling by the bottom pack into or take out, and has solved pack into the inconvenience of large-scale workpiece of existing process furnace side door.Both improve efficiency, reduced labour intensity again.Process furnace internal fan and flow deflector also have the effect of forcing warm air pump circulation in the stove.
The 4th; Bin has non-shock chilling or rotation is cooled off fast and cooperate the air-cooled mechanism of process furnace bottom to force the effect of atomized water spray refrigerative, make the methods for cooling variation, help to satisfy in the thermal treatment the needs of different mechanical property products, can guarantee heat treated quality.Especially can improve speed of cooling, shorten cooling time.
The 5th; Be provided with warm water mouth, round-robin water inlet pipe and water outlet pipe and gas inlet in the water tank, can control adjustment with the temperature that satisfies water-cooled, like this, can accurately grasp cooling time and speed, to guarantee the processing quality of work, water tank also can be made to cool off fuel tank and use.
Concrete structure of the present utility model is implemented by the following examples and accompanying drawing:
Fig. 1 is construction profile figure of the present utility model.
Fig. 2 is the oven body part section of structure of Fig. 1.
Fig. 3 is a cooling apparatus three-dimensional outside view partly movably among Fig. 1.
Fig. 4 is that the A of Fig. 3 is to view.
Fig. 5 is the transmission synoptic diagram of the bin among Fig. 3.
Be described in detail below in conjunction with 1 to 5 pair of concrete structure of the present utility model of accompanying drawing:
The utility model is made of process furnace 1 and cooling apparatus, cooling apparatus comprises cooling tank 2, bin 3 and air-cooled equipment 4, be provided with well heater 12 in the process furnace, it is characterized in that: the bottom of process furnace 1 is the open-close type diapire that chassis 15 constitutes, process furnace 1 get up by outstanding of support 11 and with its open-close type diapire under the portable cooling apparatus that is provided with constituted a thermal treatment unit with selecting type type of cooling, cooling tank 2 in the cooling apparatus, bin 3 is arranged on the Mobile Slide 21 in regular turn, Mobile Slide 21 is provided with the driving mechanism 32 that drives bin 3 rotations, air-cooled mechanism 4 is arranged on a side of process furnace 1 lower bracket 11, is provided with waterfog head 45 in the front portion of air-cooled mechanism 4.Referring to Fig. 1 to Fig. 3.
Constitutional features of the present utility model also is:
The inboard of the well heater 12 in process furnace 1 is provided with wind deflector 13, the fan 15 that is hung in the wind deflector 13 top bodies of heater and drives by external drive mechanism 14, chassis 16 is arranged on the symmetrically arranged slide rail 17, and slide rail 17 is fixed on the inboard of support 11.Referring to Fig. 1 and Fig. 2.
Slide unit 21 is provided with first driving mechanism, first driving mechanism is by motor 22, chain drive pays 221, rotation axis 224 and constitute with shaft roller 222, be positioned at slide unit 21 bottoms symmetries side and be movably placed in track 223 tops under the furnace bottom mouth 18 with shaft roller 222, second driving mechanism on the slide unit 21 is by motor 32, with the chain drive of motor interlock pay 321 and the shaft collar 31 that is fixed on bin 3 bottoms constitute.Referring to Fig. 1, Fig. 3 and Fig. 5.
Cooling tank 2 tops that are fixed on Mobile Slide 21 tops and bin 3 front sides or rear side are provided with overflow port 23, are provided with circulatory mediator intake- outlet 24 and 25 and inlet mouth 26 on casing.Referring to Fig. 1.
Fan 41 is arranged on the anchor 46 of a side that process furnace 1 lower bracket 11 is set, each fan 41 all be installed in anchor 46 fixed self housing 42 in, the water-supply pipe 44 that is provided with waterfog head 45 in the front side of brushing direction of fan 41 and links to each other with waterfog head 45 is provided with screens 43 in the front side of fan 41.Referring to Fig. 1.
Principle of work of the present utility model is as follows:
Packing into of workpiece can be undertaken by the bin on the slide unit 21 3, promptly earlier workpiece is placed on the bin 3, make the first driving mechanism work of slide unit 21 and make the bin 3 on the slide unit 1 just move under the process furnace 1, open chassis 16 again, utilization is located in the intravital crampoons of stove the workpiece on the bin is upwards hung in the process furnace 1, then chassis 16 closures are constituted the body of heater diapire, can heat, when heating, can carry out pump circulation by warm air in fan 15 and 13 pairs of stoves of flow deflector flows, with reach temperature in the stove evenly, to improve heats.Referring to Fig. 2.After heating finishes, open chassis, workpiece is displaced downwardly in the cooling apparatus, at this moment, can select the different types of cooling according to the difference of the desired mechanical properties of workpiece, as when selecting water-cooled, then can make the cooling tank 2 on the slide unit 21 move into the body of heater below by the startup of motor 22, workpiece can be from body of heater be entered in the water during utmost point cool off, in the water-cooled process, can cooperate overflow port 23 and circulation intake-outlet 24, the alternate cycles of 25 cold and hot water, and the air-flow that is blown into of gas inlet 26, make water acceleration cycle in it, remain in certain temperature controlling range, to reach the cooling temperature and the speed of control workpiece to guarantee water coolant.Referring to Fig. 1 and Fig. 2.
Certainly, can in cooling tank 2, put into oil and make medium, then can reach the oil cooling mode.
Air cooling as only need doing, i.e. naturally cooling then only is placed in workpiece on the bin 3 and gets final product.As need air cooling slightly fast, fan 41 and motor 42 can be opened, make bin 3 drive workpiece and do the appropriateness rotation, can reach even refrigerative effect.Accelerate speed of cooling again as desiring, then can open water pipe 44, to make fog-spray nozzle 45 ejection water smokes, cooperate again above-mentioned fan 41 brush and the rotation of workpiece can reach cooling the most completely.Referring to Fig. 1.

Claims (5)

1, universal thermal treatment unit, constitute by process furnace (1) and cooling apparatus, cooling apparatus comprises cooling tank (2), bin (3) and air-cooled equipment (4), be provided with well heater (12) in the process furnace, it is characterized in that: the bottom of process furnace (1) is the open-close type diapire that chassis (16) constitutes, process furnace (1) get up by outstanding of support (11) and with its open-close type diapire under the portable cooling apparatus that is provided with constituted a thermal treatment unit with selecting type type of cooling, cooling tank in the cooling apparatus (2), bin (3) is arranged on the Mobile Slide (21) in regular turn, Mobile Slide (21) is provided with the driving mechanism (32) that drives bin (3) rotation, air-cooled mechanism (4) is arranged on a side of process furnace (1) lower bracket (11), is provided with waterfog head (45) in the front portion of air-cooled mechanism (4).
2, according to the described universal thermal treatment unit of claim 1, it is characterized in that: the inboard of the well heater (12) in process furnace (1) is provided with wind deflector (13), the fan (15) that is hung in the body of heater of wind deflector (13) top and drives by external drive mechanism (14), chassis (16) is arranged on the symmetrically arranged slide rail (17), and slide rail (17) is fixed on the inboard of support (11).
3, according to the described universal thermal treatment unit of claim 1, it is characterized in that: slide unit (21) is provided with first driving mechanism, first driving mechanism is by motor (22), chain drive is paid (221), rotation axis (224) and same shaft roller (222) and is constituted, same shaft roller (222) is positioned at slide unit (21) bottom symmetry side and is movably placed in track (223) top under the furnace bottom mouth (18), second driving mechanism on the slide unit (21) is by motor (32), and the shaft collar (31) of paying (321) with the chain drive of motor interlock and being fixed on bin (3) bottom constitutes.
4, according to claim 1 or 3 described universal thermal treatment units, it is characterized in that: cooling tank (2) top that is fixed on Mobile Slide (21) top and bin (3) front side or rear side is provided with overflow port (23), is provided with circulatory mediator intake-outlet (24) and (25) and inlet mouth (26) on casing.
5, according to the described universal thermal treatment unit of claim 1, it is characterized in that: fan (41) is arranged on the anchor (46) of a side that process furnace (1) lower bracket (11) is set, each fan (41) all be installed in anchor (46) fixed self housing (42) in, the water-supply pipe (44) that is provided with waterfog head (45) in the front side of brushing direction of fan (41) and links to each other with waterfog head (45) is provided with drift net (43) in the front side of fan (41).
CN 95223404 1995-10-10 1995-10-10 General heat treating apparatus Expired - Fee Related CN2236499Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 95223404 CN2236499Y (en) 1995-10-10 1995-10-10 General heat treating apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 95223404 CN2236499Y (en) 1995-10-10 1995-10-10 General heat treating apparatus

Publications (1)

Publication Number Publication Date
CN2236499Y true CN2236499Y (en) 1996-10-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 95223404 Expired - Fee Related CN2236499Y (en) 1995-10-10 1995-10-10 General heat treating apparatus

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CN (1) CN2236499Y (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103507970A (en) * 2013-09-23 2014-01-15 安丘博阳机械制造有限公司 Carrying trolley
CN104673984A (en) * 2015-03-19 2015-06-03 重庆钢铁(集团)有限责任公司 Steel pipe annealing heat treatment method
CN108220572A (en) * 2017-12-22 2018-06-29 杭州杭锅工业锅炉有限公司 Austenitic stainless steel pipe piece elbow local solution treating method and its device
CN108603240A (en) * 2016-12-29 2018-09-28 郑元基 Vacuum heat treatment device
CN109013245A (en) * 2018-09-20 2018-12-18 陈梓豪 A kind of double door coordinated type sewing machine baking vanish system of processing

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103507970A (en) * 2013-09-23 2014-01-15 安丘博阳机械制造有限公司 Carrying trolley
CN103507970B (en) * 2013-09-23 2015-11-18 安丘博阳机械制造有限公司 Carrier loader
CN104673984A (en) * 2015-03-19 2015-06-03 重庆钢铁(集团)有限责任公司 Steel pipe annealing heat treatment method
CN108603240A (en) * 2016-12-29 2018-09-28 郑元基 Vacuum heat treatment device
CN108220572A (en) * 2017-12-22 2018-06-29 杭州杭锅工业锅炉有限公司 Austenitic stainless steel pipe piece elbow local solution treating method and its device
CN108220572B (en) * 2017-12-22 2019-09-10 杭州杭锅工业锅炉有限公司 Austenitic stainless steel pipe piece elbow local solution treating method and its device
CN109013245A (en) * 2018-09-20 2018-12-18 陈梓豪 A kind of double door coordinated type sewing machine baking vanish system of processing

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C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee