CN2230052Y - Oil cooling apparatus for main tansformer of electric power locomotive - Google Patents

Oil cooling apparatus for main tansformer of electric power locomotive Download PDF

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Publication number
CN2230052Y
CN2230052Y CN 95230849 CN95230849U CN2230052Y CN 2230052 Y CN2230052 Y CN 2230052Y CN 95230849 CN95230849 CN 95230849 CN 95230849 U CN95230849 U CN 95230849U CN 2230052 Y CN2230052 Y CN 2230052Y
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China
Prior art keywords
oil
cooling
welded
fuse
turnover
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Expired - Fee Related
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CN 95230849
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Chinese (zh)
Inventor
顾子兴
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Sitie New Tech Corp Dalian
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Sitie New Tech Corp Dalian
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Abstract

The utility model relates to an oil cooling apparatus for the main transformer of an electric power locomotive. The utility model overcomes the structural defects of a plurality of welding seams, easy deformation, high failure rate, and difficult maintenance when oil leaks, which can influence the driving safety. The oil cooling apparatus for the main transformer of an electric power locomotive of the utility model is composed of an in-and-out oil pipe, an in-and-out oil passage, an in-and-out oil cavity, cooling cores, an upper supporting plate, and a lower supporting plate. The utility model is different from the prior art. The cooling cores are short and flat. The cooling cores are mutually arranged side by side. A circular arc-shaped aluminum plate cover provided with a supporting rib and a circular arc-shaped aluminum plate are welded, which respectively forms the in-and-out oil passage and the in-and-out oil cavity. A flow distribution plate is welded between the in-and-out oil cavity and the cooling cores. A tapered sheath is welded between the in-and-out oil pipe and the in-and-out oil passage. Compared with the prior art, the utility model has the advantages of simple structure, few welding seams, high intensity and rigidity, good cooling effect, and convenient maintenance.

Description

The novel oil cooler of electric locomotive main transformer
Electric locomotive main transformer of the present utility model belongs to the heat transfer technology field with novel oil cooler, and oil cooler is used to cool off main transformer work oil, with the operate as normal of protection main transformer.
In prior art, electric locomotive main transformer uses oil cooler shown in accompanying drawing 1,2,3,4,5.It is by passing in and out oil pipe (3,1), cooling fuse (10), turnover oil duct (5,4), oil exit pipe (6), oil back chamber (11), outer cover (16) and going up lower support plate (13,12) composition, and its cooling fuse (10) is a rectangle.The work oil of main transformer heat is extracted out from fuel tank, enter oil inlet pipe (3),, come together in oil back chamber (11) after the cooling through oil input channel (5), cooling fuse (10), oil exit pipe through being positioned at the cooler both sides (6) respectively then is to oil road (4), flowline (1), return oil tank of transformer.The heat of work oil is loose through wind side fin (7) and is cooled off in atmosphere by oily side fin (8), dividing plate (9) in the cooling fuse (10), and there are many problems in the oil cooler of this structure in practice.
1. be positioned at the oil exit pipe (6) of oil cooler both sides, every side is made up of 8 aluminum pipes that reach 1 meter respectively, has 32 attachment welds between they and oil road (4), oil back chamber (11), often because of the weldquality problem produces leakage of oil, causes locomotive failure in the utilization;
2. the top board (2) of oil road (4) produces distortion (as shown in Figure 3 because of the oil pressure effect of pulsation, A: be the normal condition of top board (2) before the oil pressure effect of oil road (4), B: be top board (2) deformation state after the oil pressure effect of oil road (4)), for preventing distortion, need install bracing means (18) additional, make the cooler construction complexity, weight increases;
3. because cooling fuse (10) adopts rectangle structure, each cool off fuse (10) in the cooler shown in accompanying drawing (5).This layout makes the interior side seal bar (14) that respectively cools off fuse (10), and when snapping leakage of oil, device can't be repaired, and can only scrap.
The existence of these problems, make electric locomotive main transformer with oil cooler usually because of weld seam is many, yielding, and leakage of oil takes place, failure rate height, maintenance difficult influence traffic safety.
The purpose of the present utility model is: for the cooling of electric locomotive main transformer oil provides a kind of novel oil cooler, it is by changing the shape and the arrangement of cooling fuse, change the structure and the layout of turnover oil duct, oil pocket, reach the mechanism that reduces weld seam, reduces the leakage of oil generation, improve the cooling fuse oil-feed uniformity, thereby the reduction failure rate, convenient for maintaining guarantees that application safety is reliable.
The novel oil cooler of electric locomotive main transformer of the present utility model, it is made up of turnover oil pipe, turnover oil duct, turnover oil pocket, cooling fuse and last lower support plate.Its cooling fuse is short flat, and each cools off between fuse for being arranged in juxtaposition; Turnover oil duct and turnover oil pocket form by the garden arc aluminium sheet cover and the garden arc aluminium sheet assembly welding of band supporting rib; The turnover oil pocket places the both sides of cooling fuse end respectively, and is welded on the cooling fuse skirt section; The turnover oil duct will pass in and out oil pipe and the turnover oil pocket couples together, and is welded on the side guard plate of cooling fuse by the oil duct base plate; On the intermediate support muscle of turnover oil duct and turnover oil pocket, have a lot of oilholes; Between oil suction chamber and cooling fuse, be welded with flow distribution plate; Flow distribution plate is an isosceles trapezoid; Be welded with the taper sheath in turnover oil pipe and turnover oil duct junction.
Electric locomotive main transformer of the present utility model has creatively carried out the improvement of structure and layout with novel oil cooler, thereby can obtain good actual effect.
1. because after turnover oil duct and turnover oil pocket adopt the garden arc aluminium sheet cover and garden arc aluminium sheet assembly welding of a band intermediate support muscle, side guard plate and skirt section with the cooling fuse is welded into one respectively, thereby form a closing force flow structure, the rigidity and the intensity of oil duct and oil pocket have been strengthened widely, help bearing the pulse oil pressure, replace 16 oil exit pipes and 32 attachment welds in the prior art, reduced the possibility of snapping leakage of oil; Overcome the shortcoming of oil input channel roof deformation in the prior art again, improved the cooler serviceability greatly;
2. because the cooling fuse adopts short flat, make and respectively cool off fuse in the cooler and can be arranged in juxtaposition, the weld seam that so respectively cools off oil sealing bar between fuse all is positioned at the surface of cooler.In case when snapping leakage of oil, very easily find and repair easily.
3. between oil suction chamber and cooling fuse, be welded with the flow distribution plate of isosceles trapezoid, can improve the oil-feed uniformity, thereby improve cooling capacity.
4. add weldering taper sheath in turnover oil pipe and turnover oil duct junction and can strengthen bonding strength between them, overcome the influence that the locomotive operation vibration brings.
The novel oil cooler of electric locomotive main transformer of the present utility model in a word, than prior art have simple in structure, weld seam is few, structural strength and rigidity improve greatly, cooling effect is good, thereby effectively raise oil cooler serviceability and durability, convenient for maintaining again, be suitable for practicality, have good economic benefits and social benefit.
Accompanying drawing: 1. electric locomotive main transformer oil cooler top view
2. electric locomotive main transformer oil cooler end view
3. electric locomotive main transformer is with oil cooler profile top view
4. electric locomotive main transformer is with oil cooler profile end view
5. electric locomotive main transformer is arranged schematic diagram with oil cooler cooling fuse
6. electric locomotive main transformer is with novel oil cooler top view
7. electric locomotive main transformer is with novel oil cooler end view
8. electric locomotive main transformer is with novel oil cooler G-G profile
Description of drawings:
(1) flowline; (2) oil road top board;
(3) oil inlet pipe; (4) oil road;
(5) oil input channel; (6) oil exit pipe;
(7) wind side fin; (8) oily side fin;
(9) dividing plate; (10) cooling fuse;
(11) oil back chamber; (12) lower support plate;
(13) upper bearing plate; (14) oil sealing bar;
(15) side guard plate; (16) outer cover;
(17) framework; (18) bracing means;
(19) taper sheath; (20) oil suction chamber;
(21) flow distribution plate; (22) go out oil pocket;
(23) the garden arc aluminium sheet cover of band supporting rib; (24) garden arc aluminium sheet cover;
(25) supporting rib; (26) oil duct base plate;
(27) oilhole; (28) skirt section;
(29) skirt section rib;
A: the normal condition of oil road top board before oil test;
B: the deformation state of oil road top board behind oil test.
Electric locomotive main transformer of the present utility model with an embodiment of novel oil cooler shown in accompanying drawing 6,7,8.It is made up of novel oil cooler turnover oil pipe (3,1), turnover oil duct (5,4), turnover oil pocket (20,22), cooling fuse (10) and last lower support plate (13,12).Its cooling fuse (10) is short flat.The number of cooling fuse (10) can be according to the amount of capacity decision of electric locomotive main transformer, and present embodiment is arranged in juxtaposition by 4 cooling fuses (10), and is vertical with the oily direction of turnover, and assembly welding is integral mutually.This layout makes cools off respectively that oil sealing bar (14) all is exposed to the surface between fuse (10), can conveniently check, and in case also be convenient to keep in repair when snapping.
Be welded with taper sheath (19) in turnover oil pipe (3,1) and the junction that passes in and out oil duct (5,4), can strengthen the weld strength between them, can better bear the influence of electric locomotive operational shock.
Turnover oil duct (5,4) in the end of cooler, by the band supporting rib (25) garden arc aluminium sheet cover (23) and garden arc aluminium sheet (24) assembly welding on oil duct base plate (26), turnover oil duct (5,4) base plate (26) fixedly is welded on the side guard plate (15) of cooling fuse (10), turnover oil pocket (20,22) is positioned at the cooler both sides, also is to be formed by garden arc aluminium sheet cover (23) and garden arc aluminium sheet (24) assembly welding of being with supporting rib (25).Garden arc aluminium sheet cover (23) and garden arc aluminium sheet (24) end are welded on the skirt section (28) of cooling fuse (10), and its supporting rib (25) directly is welded on the skirt section rib (29) of cooling fuse (10).
Between oil suction chamber (20) and cooling fuse (10), respectively cool off the oil-feed uniformity between fuse (10) for improving, be provided with flow distribution plate (21).Flow distribution plate (21) is an isosceles trapezoid, it is welded on the skirt section rib (29) and skirt section (28) of cooling fuse (10), the base of the isosceles trapezoid of flow distribution plate (21) is by oil input channel (5) side, its center line is coaxial with skirt section rib (29) center line of cooling fuse (10), and on whole cooling fuses (10) ribs (29) center line, the length of center line is decided according to the length of cooling fuse (10).The effect of flow distribution plate (21) is to make that to enter oil mass and the oil-feed speed of respectively cooling off fuse (10) even, making full use of the cooling capacity of respectively cooling off fuse (10), thereby improves the cooling effectiveness of whole cooler.
Have a lot of oilholes (27) on the supporting rib (25) of garden arc aluminium sheet cover (23) of turnover oil pipe (3,1) and turnover oil pocket (20,22), the effect of oilhole (27) is that to guarantee to be supported the interior oil mass of two garden arc oil pockets that muscle (25) separates even.
Whole novel oil cooler is fixed on framework (17) by last lower support plate (13,12) and is installed in the electric locomotive car body.
Its work oil is heated when electric locomotive main transformer is worked, the work oil of heat is extracted out through oil inlet pipe (3) from fuel tank, flow into cooling fuse (10) by oil input channel (5), oil suction chamber (20), its heat spreads out of heat by oily side fin (8) dividing plate (9), and the cooling air that flows through wind side fin (7) is taken away heat.Oil cooling but after, return the main transformer fuel tank from going out oil pocket (22), oil road (4) and flowline (1).
Electric locomotive main transformer of the present utility model with novel oil cooler through joining the machine evidence: cooler is because rational in infrastructure, weld seam is few, leakage of oil hidden danger descends greatly, the rigidity and the intensity of turnover oil duct and turnover oil pocket are higher, not yielding, long service life, each cools off the raising of the fuse oil-feed uniformity, effectively raise cooling capacity, be suitable for practicality, good use value is arranged.

Claims (4)

1 one kinds of novel oil coolers of electric locomotive main transformer, it is by turnover oil pipe (3,1) turnover oil duct (5,4), and turnover oil pocket (20,22) cools off fuse (10) and last lower support plate (13,12) and forms, and its characteristic is:
1.1 cooling fuse (10) is short flat, each cools off between fuse (10) for being arranged in juxtaposition with to pass in and out oily direction vertical, and mutual assembly welding is integral.
1.2 turnover oil duct (5,4) and turnover oil pocket (20,22) are welded by the garden arc aluminium sheet cover (23) and the garden arc aluminium sheet (24) of band supporting rib (25).
1.3 between oil suction chamber (20) and cooling fuse (10), be welded with flow distribution plate (21).
1.4 be welded with taper sheath (19) in turnover oil pipe (3,1) and the junction that passes in and out oil duct (5,4).
The novel oil cooler of 2 electric locomotive main transformers according to claim 1, it is characterized in that: turnover oil pocket (20,22) place the both sides of cooler respectively, and with the turnover oil pipe (5,4) communicate, the garden arc aluminium sheet cover (23) of its band supporting rib (25) is welded on the skirt section (28) of cooling fuse (10) with garden arc aluminium sheet (24) end, and supporting rib (25) is welded on the skirt section rib (29).
3. the novel oil cooler of electric locomotive main transformer according to claim 1, it is characterized in that: turnover oil duct (5, the garden arc aluminium sheet cover (23) of band supporting rib (25) 4) and garden arc aluminium sheet (24) assembly welding are on oil duct base plate (26), and oil duct base plate (26) fixedly is welded on the side guard plate (15) of cooling fuse (10) by turnover oil pipe (5,4).
4 electric locomotive main transformers according to claim 1 is characterized in that with novel oil cooler: flow distribution plate (21) is an isosceles trapezoid, and be welded on the skirt section rib (29) and skirt section (28) of cooling fuse (10), the base of its isosceles trapezoid is by oil input channel (5) one sides, its center line is coaxial with skirt section rib (29) center line of cooling fuse (10), and on the skirt section rib (29) of whole cooling fuses (10).
CN 95230849 1995-04-12 1995-04-12 Oil cooling apparatus for main tansformer of electric power locomotive Expired - Fee Related CN2230052Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 95230849 CN2230052Y (en) 1995-04-12 1995-04-12 Oil cooling apparatus for main tansformer of electric power locomotive

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 95230849 CN2230052Y (en) 1995-04-12 1995-04-12 Oil cooling apparatus for main tansformer of electric power locomotive

Publications (1)

Publication Number Publication Date
CN2230052Y true CN2230052Y (en) 1996-06-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 95230849 Expired - Fee Related CN2230052Y (en) 1995-04-12 1995-04-12 Oil cooling apparatus for main tansformer of electric power locomotive

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CN (1) CN2230052Y (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100545963C (en) * 2004-12-30 2009-09-30 中国科学院电工研究所 Evaporative cooling traction transformer
CN101150007B (en) * 2007-11-08 2010-06-23 中国北车集团大连机车研究所 Modular cooling device for AC transmission electric power locomotive
CN102401586A (en) * 2011-11-16 2012-04-04 无锡马山永红换热器有限公司 Oil cooler
CN102691547A (en) * 2012-05-10 2012-09-26 无锡久盛换热器有限公司 High strength oil cooler
CN104534910A (en) * 2015-01-04 2015-04-22 烟台杰瑞富耐克换热设备有限公司 Aluminum heat radiation device
CN106463241A (en) * 2014-03-25 2017-02-22 维斯塔斯风力系统集团公司 Liquid-cooled electrical apparatus

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100545963C (en) * 2004-12-30 2009-09-30 中国科学院电工研究所 Evaporative cooling traction transformer
CN101150007B (en) * 2007-11-08 2010-06-23 中国北车集团大连机车研究所 Modular cooling device for AC transmission electric power locomotive
CN102401586A (en) * 2011-11-16 2012-04-04 无锡马山永红换热器有限公司 Oil cooler
CN102691547A (en) * 2012-05-10 2012-09-26 无锡久盛换热器有限公司 High strength oil cooler
CN106463241A (en) * 2014-03-25 2017-02-22 维斯塔斯风力系统集团公司 Liquid-cooled electrical apparatus
CN104534910A (en) * 2015-01-04 2015-04-22 烟台杰瑞富耐克换热设备有限公司 Aluminum heat radiation device

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GR01 Patent grant
C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee