CN221940407U - Essential oil separation and filtration equipment - Google Patents
Essential oil separation and filtration equipment Download PDFInfo
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- CN221940407U CN221940407U CN202420303954.9U CN202420303954U CN221940407U CN 221940407 U CN221940407 U CN 221940407U CN 202420303954 U CN202420303954 U CN 202420303954U CN 221940407 U CN221940407 U CN 221940407U
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- 238000001914 filtration Methods 0.000 title claims abstract description 43
- 239000000341 volatile oil Substances 0.000 title claims abstract description 41
- 238000000926 separation method Methods 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 239000012535 impurity Substances 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 239000003921 oil Substances 0.000 claims description 7
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000000203 mixture Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 7
- 230000009471 action Effects 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 abstract description 3
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000000227 grinding Methods 0.000 description 5
- 238000012840 feeding operation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 235000013399 edible fruits Nutrition 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及精油生产技术领域，特别涉及一种精油分离过滤设备。The utility model relates to the technical field of essential oil production, in particular to an essential oil separation and filtering device.
背景技术Background Art
精油是指从香料植物或泌香动物中加工提取所得到的挥发性含香物质的总称，远心分离法为现代精油制备的常用压榨方式，制备过程中首先将果实表面杂质污物洗净，将果实放上磨盘，借由高速转动使磨盘的刺刺破果皮，流出精油，同时喷水将油冲洗下来，流入接收槽内，再将精油、果汁和果肉混合物通过筛滤机过滤后进行离心生产，其中对于精油和果肉的混合物过滤是重要的生产步骤之一。Essential oil refers to the general term for volatile aromatic substances extracted from spice plants or aromatic animals. Centrifugal separation is a common pressing method for modern essential oil preparation. During the preparation process, the impurities and dirt on the surface of the fruit are first washed off, and the fruit is placed on a grinding wheel. The thorns of the grinding wheel are rotated at high speed to pierce the peel, allowing the essential oil to flow out. At the same time, water is sprayed to rinse the oil down and flow into a receiving tank. The mixture of essential oil, juice and pulp is then filtered through a sieve filter and centrifuged for production. Filtration of the mixture of essential oil and pulp is one of the important production steps.
现有的精油过滤设备在进行果肉杂质分离过滤过程中存在以下弊端：由于在果实磨碎加工过程中产生的精油和果汁中含有较多的果肉、果皮杂质，所以在后续分离过程中，杂质经常会堵塞过滤组件，因此完成单批次生产后就需要对过滤组件进行拆除清洗和更换，十分麻烦，影响连续生产效率，为此，我们提出一种精油分离过滤设备。The existing essential oil filtering equipment has the following disadvantages in the process of separating and filtering pulp impurities: since the essential oil and juice produced in the fruit grinding process contain more pulp and peel impurities, the impurities often clog the filter components in the subsequent separation process. Therefore, after completing a single batch of production, the filter components need to be dismantled, cleaned and replaced, which is very troublesome and affects the continuous production efficiency. For this reason, we propose an essential oil separation and filtering equipment.
实用新型内容Utility Model Content
本实用新型的主要目的在于提供一种精油分离过滤设备，通过在机体内部设置的过滤机构，能够快速的进行杂质的排出，减少过滤过程中的停机耗时，可以有效解决背景技术中的问题。The main purpose of the utility model is to provide an essential oil separation and filtering device, which can quickly discharge impurities through a filtering mechanism arranged inside the body, reduce downtime during the filtering process, and effectively solve the problems in the background technology.
为实现上述目的，本实用新型采取的技术方案为：In order to achieve the above purpose, the technical solution adopted by the utility model is:
一种精油分离过滤设备，包括机体，还包括过滤机构，所述机体内部设置有过滤机构，所述过滤机构包括料筒、顶盖、卡盖、底托、滤网、插杆、轴承托座、传动杆、固定板、螺杆和螺母，顶盖底部安装有卡入至料筒顶端的卡盖，底托内部设置有过滤精油混合物的滤网且料筒底部安装有插入至底托内部的插杆，所述轴承托座顶部通过传动杆与底托底部相连接且轴承托座底部设置有固定板，所述机体底部安装有贯穿固定板的螺杆且螺杆表面配合连接有螺母。An essential oil separation and filtering device comprises a body and a filtering mechanism, wherein the filtering mechanism is arranged inside the body, and the filtering mechanism comprises a barrel, a top cover, a card cover, a bottom support, a filter screen, an insertion rod, a bearing support seat, a transmission rod, a fixing plate, a screw and a nut, wherein a card cover inserted into the top of the barrel is installed at the bottom of the top cover, a filter screen for filtering the essential oil mixture is arranged inside the bottom support, and an insertion rod inserted into the bottom of the bottom support is installed at the bottom of the barrel, the top of the bearing support seat is connected to the bottom of the bottom support seat through the transmission rod, and a fixing plate is arranged at the bottom of the bearing support seat, and a screw penetrating the fixing plate is installed at the bottom of the body, and a nut is connected to the surface of the screw.
进一步地，还包括进料机构，所述机体顶部设置有进料机构，所述进料机构包括进料管和进气管，所述顶盖顶部一侧设置有进料管且进料管表面一侧水平方向安装有进气管；进料管将精油混合物输入至料筒内部，三通阀控制连接处的启闭，正常供料作业状态下，进料管内部物料直接进入连接管排出，在进行分离过程中，可以调控三通阀使得进气管与连接管之间联通，进气管与外部高压供气设备相连，可以将高压气体输入至料筒内部，利用气压加速精油穿过滤网，提高过滤效率。Furthermore, it also includes a feeding mechanism, which is arranged on the top of the body, and the feeding mechanism includes a feeding pipe and an air inlet pipe. A feeding pipe is arranged on one side of the top of the top cover and an air inlet pipe is installed horizontally on one side of the surface of the feeding pipe; the feeding pipe inputs the essential oil mixture into the interior of the barrel, and the three-way valve controls the opening and closing of the connection. Under normal feeding operation, the material inside the feed pipe directly enters the connecting pipe and is discharged. During the separation process, the three-way valve can be adjusted to make the air inlet pipe and the connecting pipe connected. The air inlet pipe is connected to an external high-pressure air supply device, and high-pressure gas can be input into the interior of the barrel, and the air pressure is used to accelerate the essential oil to pass through the filter mesh, thereby improving the filtration efficiency.
进一步地，所述料筒内壁开设有限位槽，所述顶盖顶部安装有电机且电机动力输出端安装有贯穿卡盖并插入至限位槽内部的卡轴；顶盖闭合后卡轴正好卡入至限位槽内部，使得电机运行能够带动料筒的转动。Furthermore, a limiting groove is provided on the inner wall of the barrel, a motor is installed on the top of the top cover, and a clamping shaft is installed on the power output end of the motor, which passes through the clamping cover and is inserted into the limiting groove; after the top cover is closed, the clamping shaft is just inserted into the limiting groove, so that the operation of the motor can drive the rotation of the barrel.
进一步地，所述机体内部底端安装有位于传动杆两侧的弧形料斗且弧形料斗底部均设置有延伸至机体外部的油排管，所述机体底部两端均设置有杂质排管；弧形料斗可以对穿过滤网的精油和果汁混合物进行收集并顺着油排管排出，过滤隔绝的杂质则顺着杂质排管排出。Furthermore, an arc-shaped hopper located on both sides of the transmission rod is installed at the bottom of the body, and an oil discharge pipe extending to the outside of the body is provided at the bottom of the arc-shaped hopper, and impurity discharge pipes are provided at both ends of the bottom of the body; the arc-shaped hopper can collect the essential oil and juice mixture passing through the filter and discharge it along the oil discharge pipe, and the filtered and isolated impurities are discharged along the impurity discharge pipe.
进一步地，所述进料管与进气管之间连接处安装有三通阀，所述进料管端部安装有插入至卡盖内部的连接管；三通阀可以控制进料管与进气管端部的启闭。Furthermore, a three-way valve is installed at the connection between the feed pipe and the air inlet pipe, and a connecting pipe inserted into the inside of the card cover is installed at the end of the feed pipe; the three-way valve can control the opening and closing of the feed pipe and the air inlet pipe ends.
与现有技术相比，本实用新型具有如下有益效果：磨碎工序产生的精油、果汁、果肉和果皮混合物排入至料斗内部，过滤工序下底托贴合至料筒底部，电机运行通过卡轴带动料筒和底托的转动，急速精油和果汁的排出，当使用一段时间滤网堵塞后，可以拧松螺栓，降低底托高度使得底托与料筒之间存在缝隙，此时运行电机，在离心力作用下能够快速将滤网表面过滤的杂质甩出并顺着杂质排管排出，清理后重新复位底托即可对后续批次的物料进行过滤分离处理，大大减少停机耗时，提高生产效率；进料管将精油混合物输入至料筒内部，三通阀控制连接处的启闭，正常供料作业状态下，进料管内部物料直接进入连接管排出，在进行分离过程中，可以调控三通阀使得进气管与连接管之间联通，进气管与外部高压供气设备相连，可以将高压气体输入至料筒内部，利用气压加速精油穿过滤网，提高过滤效率。Compared with the prior art, the utility model has the following beneficial effects: the mixture of essential oil, juice, pulp and peel produced in the grinding process is discharged into the hopper, the bottom bracket is attached to the bottom of the barrel in the filtering process, the motor drives the barrel and the bottom bracket to rotate through the clamping shaft, and the essential oil and juice are discharged rapidly. When the filter screen is blocked after a period of use, the bolts can be loosened to reduce the height of the bottom bracket so that there is a gap between the bottom bracket and the barrel. At this time, the motor can be run to quickly throw out the impurities filtered on the surface of the filter screen under the action of centrifugal force and discharge them along the impurity discharge pipe, cleaning After that, the base can be reset to filter and separate the subsequent batches of materials, which greatly reduces downtime and improves production efficiency. The feed pipe inputs the essential oil mixture into the barrel, and the three-way valve controls the opening and closing of the connection. Under normal feeding operation, the material inside the feed pipe directly enters the connecting pipe and is discharged. During the separation process, the three-way valve can be adjusted to make the air intake pipe and the connecting pipe connected. The air intake pipe is connected to an external high-pressure air supply device, and high-pressure gas can be input into the barrel. The air pressure is used to accelerate the essential oil to pass through the filter, thereby improving the filtration efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一种精油分离过滤设备的整体结构示意图。FIG1 is a schematic diagram of the overall structure of an essential oil separation and filtration device of the present utility model.
图2为本实用新型一种精油分离过滤设备的机体内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of an essential oil separation and filtration device according to the present invention.
图3为本实用新型一种精油分离过滤设备的弧形料斗安装俯视结构示意图。FIG3 is a schematic diagram of a top view of the structure of an arc hopper installation of an essential oil separation and filtration device according to the utility model.
图中：1、机体；2、过滤机构；201、料筒；202、顶盖；203、卡盖；204、限位槽；205、电机；206、卡轴；207、底托；208、滤网；209、插杆；210、轴承托座；211、传动杆；212、固定板；213、螺杆；214、螺母；215、弧形料斗；216、油排管；217、杂质排管；3、进料机构；301、进料管；302、进气管；303、三通阀；304、连接管。In the figure: 1. body; 2. filtering mechanism; 201. barrel; 202. top cover; 203. card cover; 204. limit groove; 205. motor; 206. card shaft; 207. bottom support; 208. filter screen; 209. plug rod; 210. bearing support; 211. transmission rod; 212. fixing plate; 213. screw rod; 214. nut; 215. arc hopper; 216. oil drain pipe; 217. impurity drain pipe; 3. feeding mechanism; 301. feeding pipe; 302. air intake pipe; 303. three-way valve; 304. connecting pipe.
具体实施方式DETAILED DESCRIPTION
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本实用新型。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
如图1-3所示，一种精油分离过滤设备，包括机体1，其还包括过滤机构2，所述机体1内部设置有过滤机构2，所述过滤机构2包括料筒201、顶盖202、卡盖203、底托207、滤网208、插杆209、轴承托座210、传动杆211、固定板212、螺杆213和螺母214，顶盖202底部安装有卡入至料筒201顶端的卡盖203，底托207内部设置有过滤精油混合物的滤网208且料筒201底部安装有插入至底托207内部的插杆209，所述轴承托座210顶部通过传动杆211与底托207底部相连接且轴承托座210底部设置有固定板212，所述机体1底部安装有贯穿固定板212的螺杆213且螺杆213表面配合连接有螺母214。As shown in Figures 1-3, an essential oil separation and filtering device includes a body 1, which also includes a filtering mechanism 2. The filtering mechanism 2 is arranged inside the body 1, and the filtering mechanism 2 includes a barrel 201, a top cover 202, a card cover 203, a bottom support 207, a filter screen 208, a plug rod 209, a bearing support 210, a transmission rod 211, a fixed plate 212, a screw 213 and a nut 214. The bottom of the top cover 202 is equipped with a card cover 203 that is inserted into the top of the barrel 201, the bottom of the bottom support 207 is equipped with a filter screen 208 for filtering the essential oil mixture, and the bottom of the barrel 201 is equipped with an plug rod 209 inserted into the bottom of the bottom support 207, the top of the bearing support 210 is connected to the bottom of the bottom support 207 through the transmission rod 211, and the bottom of the bearing support 210 is equipped with a fixed plate 212, the bottom of the body 1 is equipped with a screw 213 that penetrates the fixed plate 212, and the surface of the screw 213 is matched and connected with a nut 214.
其中，还包括进料机构3，所述机体1顶部设置有进料机构3，所述进料机构3包括进料管301和进气管302，所述顶盖202顶部一侧设置有进料管301且进料管301表面一侧水平方向安装有进气管302；进料管301将精油混合物输入至料筒201内部，三通阀303控制连接处的启闭，正常供料作业状态下，进料管301内部物料直接进入连接管304排出，在进行分离过程中，可以调控三通阀303使得进气管302与连接管304之间联通，进气管302与外部高压供气设备相连，可以将高压气体输入至料筒201内部，利用气压加速精油穿过滤网208，提高过滤效率。Among them, it also includes a feeding mechanism 3, the feeding mechanism 3 is arranged on the top of the body 1, the feeding mechanism 3 includes a feeding pipe 301 and an air intake pipe 302, the feeding pipe 301 is arranged on one side of the top of the top cover 202, and the air intake pipe 302 is installed in the horizontal direction on one side of the surface of the feeding pipe 301; the feeding pipe 301 inputs the essential oil mixture into the barrel 201, and the three-way valve 303 controls the opening and closing of the connection; under normal feeding operation state, the material inside the feeding pipe 301 directly enters the connecting pipe 304 for discharge; during the separation process, the three-way valve 303 can be adjusted to make the air intake pipe 302 and the connecting pipe 304 connected, the air intake pipe 302 is connected to the external high-pressure air supply equipment, and the high-pressure gas can be input into the barrel 201, and the air pressure is used to accelerate the essential oil to pass through the filter 208, thereby improving the filtering efficiency.
其中，所述料筒201内壁开设有限位槽204，所述顶盖202顶部安装有电机205且电机205动力输出端安装有贯穿卡盖203并插入至限位槽204内部的卡轴206，所述机体1内部底端安装有位于传动杆211两侧的弧形料斗215且弧形料斗215底部均设置有延伸至机体1外部的油排管216，所述机体1底部两端均设置有杂质排管217；顶盖202闭合后卡轴206正好卡入至限位槽204内部，使得电机205运行能够带动料筒201的转动，弧形料斗215可以对穿过滤网208的精油和果汁混合物进行收集并顺着油排管216排出，过滤隔绝的杂质则顺着杂质排管217排出。Among them, the inner wall of the barrel 201 is provided with a limiting groove 204, the top of the top cover 202 is equipped with a motor 205, and the power output end of the motor 205 is equipped with a clamping shaft 206 that penetrates the clamping cover 203 and is inserted into the limiting groove 204, the bottom end of the body 1 is equipped with an arc hopper 215 located on both sides of the transmission rod 211, and the bottom of the arc hopper 215 is provided with an oil discharge pipe 216 extending to the outside of the body 1, and both ends of the bottom of the body 1 are provided with an impurity discharge pipe 217; after the top cover 202 is closed, the clamping shaft 206 is just inserted into the limiting groove 204, so that the operation of the motor 205 can drive the rotation of the barrel 201, and the arc hopper 215 can collect the essential oil and juice mixture that passes through the filter 208 and discharge it along the oil discharge pipe 216, and the filtered and isolated impurities are discharged along the impurity discharge pipe 217.
其中，所述进料管301与进气管302之间连接处安装有三通阀303，所述进料管301端部安装有插入至卡盖203内部的连接管304；三通阀303可以控制进料管301与进气管302端部的启闭。Among them, a three-way valve 303 is installed at the connection between the feed pipe 301 and the air intake pipe 302, and a connecting pipe 304 inserted into the inside of the card cover 203 is installed at the end of the feed pipe 301; the three-way valve 303 can control the opening and closing of the ends of the feed pipe 301 and the air intake pipe 302.
需要说明的是，本实用新型为一种精油分离过滤设备，工作时，磨碎工序产生的精油、果汁、果肉和果皮混合物排入至料斗内部，过滤工序下底托207贴合至料筒201底部，电机205运行通过卡轴206带动料筒201和底托207的转动，急速精油和果汁的排出，当使用一段时间滤网208堵塞后，可以拧松螺栓，降低底托207高度使得底托207与料筒201之间存在缝隙，此时运行电机205，在离心力作用下能够快速将滤网208表面过滤的杂质甩出并顺着杂质排管217排出，清理后重新复位底托207即可对后续批次的物料进行过滤分离处理，大大减少停机耗时，提高生产效率；进料管301将精油混合物输入至料筒201内部，三通阀303控制连接处的启闭，正常供料作业状态下，进料管301内部物料直接进入连接管304排出，在进行分离过程中，可以调控三通阀303使得进气管302与连接管304之间联通，进气管302与外部高压供气设备相连，可以将高压气体输入至料筒201内部，利用气压加速精油穿过滤网208，提高过滤效率。It should be noted that the utility model is an essential oil separation and filtration device. When working, the essential oil, juice, pulp and peel mixture produced in the grinding process is discharged into the hopper. In the filtering process, the bottom bracket 207 is attached to the bottom of the barrel 201. The motor 205 drives the barrel 201 and the bottom bracket 207 to rotate through the clamping shaft 206, and the essential oil and juice are discharged rapidly. When the filter screen 208 is blocked after being used for a period of time, the bolts can be loosened to reduce the height of the bottom bracket 207 so that there is a gap between the bottom bracket 207 and the barrel 201. At this time, the motor 205 is operated, and the impurities filtered on the surface of the filter screen 208 can be quickly thrown out under the action of centrifugal force and discharged along the impurity discharge pipe 217. After discharge, the base 207 can be reset after cleaning to filter and separate the subsequent batches of materials, which greatly reduces downtime and improves production efficiency; the feed pipe 301 inputs the essential oil mixture into the barrel 201, and the three-way valve 303 controls the opening and closing of the connection. Under normal feeding operation, the material inside the feed pipe 301 directly enters the connecting pipe 304 for discharge. During the separation process, the three-way valve 303 can be adjusted to make the air inlet pipe 302 and the connecting pipe 304 connected. The air inlet pipe 302 is connected to an external high-pressure air supply device, and high-pressure gas can be input into the barrel 201. The air pressure is used to accelerate the essential oil to pass through the filter 208, thereby improving the filtration efficiency.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解，本实用新型不受上述实施例的限制，上述实施例和说明书中描述的只是说明本实用新型的原理，在不脱离本实用新型精神和范围的前提下，本实用新型还会有各种变化和改进，这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims (5)
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