CN221765160U - A drop weight impact test device and test system - Google Patents
A drop weight impact test device and test system Download PDFInfo
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Abstract
本实用新型涉及可装配落锤冲击试验装置技术领域,具体涉及一种可装配落锤冲击试验装置、试验系统;该试验装置,包括:支撑结构,支撑结构上设有高度调节结构;磁性固定平台,设于支撑结构上,且在磁性固定平台上设有通孔;导轨,设于支撑结构上,且与通孔对应设置;磁性连接板,设于磁性固定平台的底部,并位于导轨内;压电式力检测元件,与磁性连接板连接,且在压电式力检测元件的底部设有锤头;操控结构,设于支撑结构上,且与锤头连接。通过操控结构控制实现锤头自动回升,高度调节结构可以调节冲击高度、锤头可更换不同重量、不同直径、不同形状、不同材质的锤头,支架高度可拼装调整,有更好的适应性,可满足多场景下冲击试验需求。
The utility model relates to the technical field of a assembleable drop-hammer impact test device, and specifically to an assembleable drop-hammer impact test device and a test system; the test device comprises: a support structure, on which a height adjustment structure is provided; a magnetic fixing platform, which is arranged on the support structure, and a through hole is provided on the magnetic fixing platform; a guide rail, which is arranged on the support structure and is arranged corresponding to the through hole; a magnetic connecting plate, which is arranged at the bottom of the magnetic fixing platform and is located in the guide rail; a piezoelectric force detection element, which is connected to the magnetic connecting plate, and a hammer head is provided at the bottom of the piezoelectric force detection element; a control structure, which is arranged on the support structure and connected to the hammer head. The hammer head is automatically raised by the control structure, the height adjustment structure can adjust the impact height, the hammer head can be replaced with hammer heads of different weights, different diameters, different shapes, and different materials, and the bracket height can be assembled and adjusted, which has better adaptability and can meet the impact test needs in multiple scenarios.
Description
技术领域Technical Field
本实用新型涉及可装配落锤冲击试验装置技术领域,具体涉及一种可装配落锤冲击试验装置、试验系统。The utility model relates to the technical field of a assembleable drop-weight impact test device, in particular to a assembleable drop-weight impact test device and a test system.
背景技术Background Art
落锤冲击试验机是一种广泛应用于材料力学测试领域的设备,主要可用于测量混凝土类材料在受到冲击时所能承受的力度和变形情况。The drop weight impact tester is a device widely used in the field of material mechanics testing. It is mainly used to measure the force and deformation that concrete materials can withstand when they are impacted.
工作原理是利用重物(即落锤)的自由落体从一定高度上撞击测试件,通过测量测试件受到冲击后的变形和破坏程度来评估构件的抗冲击性能。在测试过程中,落锤具有一定的初速度,以确保对构件施加足够大的力度,从而产生典型的冲击效应。通过可装配落锤冲击试验装置,完成相应构件落锤冲击试验,得到不同参数输出下构件破坏形态、冲击力时程曲线、位移时程曲线结果,观测相应数据图,通过对构件在落锤冲击荷载作用下受力性能进行模拟,分析总结相应试件裂缝发展规律及现象,分析相应构件在试验过程中的响应。The working principle is to use the free fall of a heavy object (i.e. a drop hammer) to hit the test piece from a certain height, and to evaluate the impact resistance of the component by measuring the deformation and degree of damage of the test piece after the impact. During the test, the drop hammer has a certain initial velocity to ensure that a sufficient force is applied to the component to produce a typical impact effect. The drop hammer impact test of the corresponding component is completed through the assembleable drop hammer impact test device, and the component failure form, impact force time history curve, and displacement time history curve results under different parameter outputs are obtained. The corresponding data graphs are observed, and the stress performance of the component under the drop hammer impact load is simulated. The crack development laws and phenomena of the corresponding specimens are analyzed and summarized, and the response of the corresponding component during the test is analyzed.
现有实验室中重力式落锤冲击试验系统一般采用滑动式单导轨模式,最低锤头配重约为400kg以上,可满足较大尺寸梁、板、柱等构件不同需求下的冲击试验,但对于构件尺寸较小的薄板、薄壁结构,该落锤冲击试验系统的配重太高,不符合小型构件的测试需求。The gravity drop hammer impact test system in existing laboratories generally adopts a sliding single-guide mode, with a minimum hammer head counterweight of about 400kg or more, which can meet the impact test requirements of larger-sized beams, plates, columns and other components. However, for thin plates and thin-walled structures with smaller component sizes, the counterweight of the drop hammer impact test system is too high and does not meet the testing requirements of small components.
实用新型内容Utility Model Content
因此,本实用新型要解决的技术问题在于克服现有技术中的重力式落锤冲击试验系统,对于构件尺寸较小的薄板、薄壁结构,该落锤冲击试验系统的配重太高,不符合小型构件的测试需求的问题,从而提供一种可装配落锤冲击试验装置、试验系统。Therefore, the technical problem to be solved by the present invention is to overcome the problem that the gravity-type drop-weight impact test system in the prior art has too high a counterweight for thin plates and thin-walled structures with smaller component sizes, and does not meet the testing requirements of small components, thereby providing an assembleable drop-weight impact test device and test system.
为了解决上述技术问题,本实用新型提供了一种可装配落锤冲击试验装置,包括:支撑结构,所述支撑结构上设有高度调节结构;磁性固定平台,设于所述支撑结构上,且在所述磁性固定平台上设有通孔;导轨,设于所述支撑结构上,且与所述通孔对应设置;磁性连接板,设于所述磁性固定平台的底部,并位于所述导轨内;压电式力检测元件,与所述磁性连接板连接,且在所述压电式力检测元件的底部设有锤头;操控结构,设于所述支撑结构上,且与所述锤头连接;支座,设于所述支撑结构的底部,且在所述支座上设有测试件。In order to solve the above technical problems, the utility model provides an assembleable drop hammer impact test device, including: a support structure, on which a height adjustment structure is provided; a magnetic fixing platform, which is arranged on the support structure, and a through hole is provided on the magnetic fixing platform; a guide rail, which is arranged on the support structure and corresponds to the through hole; a magnetic connecting plate, which is arranged at the bottom of the magnetic fixing platform and is located in the guide rail; a piezoelectric force detection element, which is connected to the magnetic connecting plate, and a hammer head is provided at the bottom of the piezoelectric force detection element; a control structure, which is arranged on the support structure and connected to the hammer head; a support, which is arranged at the bottom of the support structure, and a test piece is provided on the support.
进一步地,所述操控结构包括:安装平台,与所述支撑结构连接,所述安装平台上设有驱动件;滑轮,设于所述支撑结构上,且在所述滑轮上缠绕有钢丝绳,所述钢丝绳的一端与驱动件连接,另一端与锤头连接。Furthermore, the control structure includes: an installation platform connected to the support structure, and a driving member is provided on the installation platform; a pulley is provided on the support structure, and a steel wire rope is wound around the pulley, one end of the steel wire rope is connected to the driving member, and the other end is connected to the hammer head.
进一步地,所述驱动件为电机。Furthermore, the driving member is a motor.
进一步地,还包括固定器,所述固定器设于所述支撑结构的中部,所述固定器与导轨连接。Furthermore, it also includes a fixer, which is arranged in the middle of the support structure and connected to the guide rail.
进一步地,所述支撑结构包括:底座,具有两个,且对称设置;支撑架,设于所述底座上,所述磁性固定平台通过斜拉杆设于所述支撑架上。Furthermore, the support structure includes: a base having two parts and being symmetrically arranged; a support frame arranged on the base, and the magnetic fixing platform is arranged on the support frame through an inclined rod.
进一步地,所述支撑架的中部设有中部横杆,所述固定器设于所述中部横杆上。Furthermore, a middle cross bar is provided in the middle of the support frame, and the fixer is provided on the middle cross bar.
进一步地,所述高度调节结构为设于所述支撑架侧壁上的多个调节孔。Furthermore, the height adjustment structure is a plurality of adjustment holes provided on the side wall of the support frame.
进一步地,所述支座具有两个,且间隔设置,所述测试件搭设在两个所述支座上。Furthermore, there are two supports which are spaced apart from each other, and the test piece is placed on the two supports.
进一步地,所述压电式力检测元件为压电式力传感器。Furthermore, the piezoelectric force detection element is a piezoelectric force sensor.
本实用新型还提供了一种可装配落锤冲击试验系统,包括可装配落锤冲击试验装置。The utility model also provides a assembleable drop-weight impact test system, comprising an assembleable drop-weight impact test device.
本实用新型技术方案,具有如下优点:The technical solution of this utility model has the following advantages:
1.本实用新型提供的可装配落锤冲击试验装置,包括:支撑结构,所述支撑结构上设有高度调节结构;磁性固定平台,设于所述支撑结构上,且在所述磁性固定平台上设有通孔;导轨,设于所述支撑结构上,且与所述通孔对应设置;磁性连接板,设于所述磁性固定平台的底部,并位于所述导轨内;压电式力检测元件,与所述磁性连接板连接,且在所述压电式力检测元件的底部设有锤头;操控结构,设于所述支撑结构上,且与所述锤头连接;支座,设于所述支撑结构的底部,且在所述支座上设有测试件。1. The utility model provides an assembleable drop hammer impact test device, comprising: a support structure, on which a height adjustment structure is provided; a magnetic fixing platform, which is arranged on the support structure and has a through hole on the magnetic fixing platform; a guide rail, which is arranged on the support structure and corresponds to the through hole; a magnetic connecting plate, which is arranged at the bottom of the magnetic fixing platform and is located inside the guide rail; a piezoelectric force detection element, which is connected to the magnetic connecting plate and has a hammer head at the bottom of the piezoelectric force detection element; a control structure, which is arranged on the support structure and connected to the hammer head; a support, which is arranged at the bottom of the support structure and has a test piece on the support.
通过在支撑结构上设置高度调节结构,从而便于调节磁性固定平台,即可在不同高度进行试验。同时,在支撑结构上设置导轨,便于锤头和压电式力检测元件在导轨进行升降运动,起到了导向的作用,避免该锤头出现偏移的情况。并且,利用操控结构进行锤头的升降运动,最终锤头作用在测试件上。By setting a height adjustment structure on the support structure, it is easy to adjust the magnetic fixing platform, so that the test can be carried out at different heights. At the same time, a guide rail is set on the support structure to facilitate the lifting and lowering movement of the hammer head and the piezoelectric force detection element on the guide rail, which plays a guiding role and prevents the hammer head from being offset. In addition, the control structure is used to lift and lower the hammer head, and finally the hammer head acts on the test piece.
该可装配落锤冲击试验装置的整体设计结构简单,易于加工,其加工使用原材料为钢板等普通材料,使用材料较少,加工生产成本较低。同时支撑结构为中间镂空设计,减轻了试验装置整体的自重,同时也减少了资源的浪费,在加工生产制造过程中无废水、废气等产生,符合环保要求,具有良好的社会效益。The overall design structure of the assembleable drop hammer impact test device is simple and easy to process. The raw materials used in the processing are common materials such as steel plates, which use less materials and have low processing and production costs. At the same time, the supporting structure is a hollow design in the middle, which reduces the overall weight of the test device and also reduces the waste of resources. No wastewater, waste gas, etc. are generated during the processing and manufacturing process, which meets environmental protection requirements and has good social benefits.
本实用新型的可装配落锤冲击装置所占空间很小,试验装置中的操控结构,可通过远程或遥控器的双重控制,周围布设可布设简易防护栏,可确保加载的安全性、便捷性、精确性,加载完成后可以通过操控结构控制实现锤头自动回升,高度调节结构可以调节冲击高度、同时锤头可以更换不同重量、不同直径、不同形状、不同材质的锤头,满足多场景下冲击试验需求。与实验室一般大型落锤冲击试验装置相比,其能耗消耗更低,更加节能,成本和造价更低,相应性价比更高,结构简易且能重复利用,具有很大推广价值。The utility model's assembleable drop hammer impact device takes up very little space. The control structure in the test device can be controlled by both remote control and remote control. Simple guardrails can be arranged around it to ensure the safety, convenience and accuracy of loading. After loading is completed, the hammer head can be automatically raised by the control structure. The height adjustment structure can adjust the impact height. At the same time, the hammer head can be replaced with hammer heads of different weights, diameters, shapes and materials to meet the impact test requirements in multiple scenarios. Compared with the general large-scale drop hammer impact test device in the laboratory, it has lower energy consumption, more energy-saving, lower cost and construction cost, higher corresponding cost performance, simple structure and can be reused, and has great promotion value.
2.本实用新型提供的可装配落锤冲击试验装置,所述操控结构包括:安装平台,与所述支撑结构连接,所述安装平台上设有驱动件;滑轮,设于所述支撑结构上,且在所述滑轮上缠绕有钢丝绳,所述钢丝绳的一端与驱动件连接,另一端与锤头连接。2. The utility model provides an assembleable drop hammer impact test device, and the control structure includes: a mounting platform, which is connected to the supporting structure, and a driving member is provided on the mounting platform; a pulley, which is provided on the supporting structure, and a steel wire rope is wound on the pulley, one end of the steel wire rope is connected to the driving member, and the other end is connected to the hammer head.
通过安装平台与支撑结构连接,即为驱动件提供了安装位置,保证了驱动件的安装稳定性。同时,滑轮的设置,便于将钢丝绳的缠绕,即可利用驱动件工作,带动钢丝绳的释放或收紧,从而实现锤头下降冲击测试件,或回复至初始位置。The installation platform is connected to the support structure, which provides an installation position for the driver and ensures the installation stability of the driver. At the same time, the pulley is set to facilitate the winding of the wire rope, which can be used to drive the release or tightening of the wire rope, so that the hammer head can drop to impact the test piece or return to the initial position.
3.本实用新型提供的可装配落锤冲击试验装置,还包括固定器,所述固定器设于所述支撑结构的中部,所述固定器与导轨连接。该固定器的设置,便于将导轨安装在固定器上,保证了导轨的安装稳定性。3. The assembleable drop weight impact test device provided by the utility model further includes a fixture, which is arranged in the middle of the support structure and connected to the guide rail. The setting of the fixture facilitates the installation of the guide rail on the fixture, thereby ensuring the installation stability of the guide rail.
提供实用新型内容部分是为了以简化的形式来介绍对概念的选择,它们在下文的具体实施方式中将被进一步描述。实用新型内容部分无意标识本公开的重要特征或必要特征,也无意限制本公开的范围。The utility model summary is provided to introduce a selection of concepts in a simplified form, which will be further described in the following detailed description. The utility model summary is not intended to identify key features or essential features of the present disclosure, nor is it intended to limit the scope of the present disclosure.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本实用新型提供的可装配落锤冲击试验装置的结构示意图;FIG1 is a schematic structural diagram of an assembleable drop weight impact test device provided by the present invention;
图2为本实用新型提供的可装配落锤冲击试验装置的主视图;FIG2 is a front view of the assembleable drop weight impact test device provided by the utility model;
图3为本实用新型提供的可装配落锤冲击试验装置的左视图;FIG3 is a left side view of the assembleable drop weight impact test device provided by the present invention;
图4为本实用新型提供的可装配落锤冲击试验装置的俯视图。FIG. 4 is a top view of the assembleable drop weight impact test device provided by the present invention.
附图标记说明:Description of reference numerals:
1、支撑结构;2、高度调节结构;3、磁性固定平台;4、通孔;5、导轨;6、磁性连接板;7、压电式力检测元件;8、锤头;9、支座;10、测试件;11、安装平台;12、驱动件;13、滑轮;14、钢丝绳;15、固定器;16、底座;17、支撑架;18、斜拉杆;19、中部横杆;20、固定孔。1. Support structure; 2. Height adjustment structure; 3. Magnetic fixing platform; 4. Through hole; 5. Guide rail; 6. Magnetic connecting plate; 7. Piezoelectric force detection element; 8. Hammer; 9. Support; 10. Test piece; 11. Installation platform; 12. Driving part; 13. Pulley; 14. Wire rope; 15. Fixer; 16. Base; 17. Support frame; 18. Diagonal rod; 19. Middle cross bar; 20. Fixing hole.
具体实施方式DETAILED DESCRIPTION
在下文中,仅简单地描述了某些示例性实施例。正如本领域技术人员可认识到的那样,在不脱离本公开的精神或范围的情况下,可通过各种不同方式修改所描述的实施例。因此,附图和描述被认为本质上是示例性的而非限制性的。In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present disclosure. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
在本公开的描述中,需要理解的是,术语"中心"、"纵向"、"横向"、"长度"、"宽度"、"厚度"、"上"、"下"、"前"、"后"、"左"、"右"、"坚直"、"水平"、"顶"、"底"、"内"、"外"、"顺时针"、"逆时针"等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。此外,术语"第一"、"第二"仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有"第一"、"第二"的特征可以明示或者隐含地包括一个或者更多个所述特征。在本公开的描述中,"多个"的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present disclosure, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present disclosure. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present disclosure, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
在本公开的描述中,需要说明的是,除非另有明确的规定和限定,术语"安装"、"相连"、"连接"应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接:可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。In the description of the present disclosure, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or can communicate with each other; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.
在本公开中,除非另有明确的规定和限定,第一特征在第二特征之"上"或之"下"可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征"之上"、"上方"和"上面"包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征"之下"、"下方"和"下面"包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度小于第二特征。In the present disclosure, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is lower in level than the second feature.
下文的公开提供了许多不同的实施方式或例子用来实现本公开的不同结构。为了简化本公开的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本公开。此外,本公开可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本公开提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The disclosure below provides many different embodiments or examples to realize different structures of the present disclosure. In order to simplify the disclosure of the present disclosure, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present disclosure. In addition, the present disclosure can repeat reference numbers and/or reference letters in different examples, and this repetition is for the purpose of simplicity and clarity, which itself does not indicate the relationship between the various embodiments and/or settings discussed. In addition, the present disclosure provides various specific examples of processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and/or the use of other materials.
以下结合附图对本公开的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本公开,并不用于限定本公开。The preferred embodiments of the present disclosure are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present disclosure, and are not used to limit the present disclosure.
请参阅图1至图4所示,本实用新型提供了一种可装配落锤冲击试验装置,包括:支撑结构1,所述支撑结构1上设有高度调节结构2;磁性固定平台3,设于所述支撑结构1上,且在所述磁性固定平台3上设有通孔4;导轨5,设于所述支撑结构1上,且与所述通孔4对应设置;磁性连接板6,设于所述磁性固定平台3的底部,并位于所述导轨5内;压电式力检测元件7,与所述磁性连接板6连接,且在所述压电式力检测元件7的底部设有锤头8;操控结构,设于所述支撑结构1上,且与所述锤头8连接;支座9,设于所述支撑结构1的底部,且在所述支座9上设有测试件10。Please refer to Figures 1 to 4, the utility model provides an assembleable drop hammer impact test device, including: a support structure 1, on which a height adjustment structure 2 is provided; a magnetic fixing platform 3, which is arranged on the support structure 1, and a through hole 4 is provided on the magnetic fixing platform 3; a guide rail 5, which is arranged on the support structure 1 and corresponding to the through hole 4; a magnetic connecting plate 6, which is arranged at the bottom of the magnetic fixing platform 3 and is located in the guide rail 5; a piezoelectric force detection element 7, which is connected to the magnetic connecting plate 6, and a hammer head 8 is provided at the bottom of the piezoelectric force detection element 7; a control structure, which is arranged on the support structure 1 and connected to the hammer head 8; a support 9, which is arranged at the bottom of the support structure 1, and a test piece 10 is provided on the support 9.
通过在支撑结构1上设置高度调节结构2,从而便于调节磁性固定平台3,即可在不同高度进行试验。同时,在支撑结构1上设置导轨5,便于锤头8和压电式力检测元件7在导轨5进行升降运动,起到了导向的作用,避免该锤头8出现偏移的情况。并且,利用操控结构进行锤头8的升降运动,最终锤头8作用在测试件10上。By setting a height adjustment structure 2 on the support structure 1, it is convenient to adjust the magnetic fixing platform 3, so that the test can be carried out at different heights. At the same time, a guide rail 5 is set on the support structure 1, so that the hammer head 8 and the piezoelectric force detection element 7 can be lifted and lowered on the guide rail 5, which plays a guiding role and prevents the hammer head 8 from being offset. In addition, the control structure is used to lift and lower the hammer head 8, and finally the hammer head 8 acts on the test piece 10.
该可装配落锤冲击试验装置的整体设计结构简单,易于加工,其加工使用原材料为钢板等普通材料,使用材料较少,加工生产成本较低。同时支撑结构1为中间镂空设计,减轻了试验装置整体的自重,同时也减少了资源的浪费,在加工生产制造过程中无废水、废气等产生,符合环保要求,具有良好的社会效益。The overall design structure of the assembleable drop hammer impact test device is simple and easy to process. The raw materials used in the processing are common materials such as steel plates, which use less materials and have low processing and production costs. At the same time, the support structure 1 is a hollow design in the middle, which reduces the overall weight of the test device and also reduces the waste of resources. No wastewater, waste gas, etc. are generated during the processing and manufacturing process, which meets environmental protection requirements and has good social benefits.
本实用新型的可装配落锤冲击装置所占空间很小,试验装置中的操控结构,可通过远程或遥控器的双重控制,周围布设可布设简易防护栏,可确保加载的安全性、便捷性、精确性,加载完成后可以通过操控结构控制实现锤头8自动回升,高度调节结构2可以调节冲击高度、同时锤头8可以更换不同重量、不同直径、不同形状、不同材质的锤头8,满足多场景下冲击试验需求。与实验室一般大型落锤冲击试验装置相比,其能耗消耗更低,更加节能,成本和造价更低,相应性价比更高,结构简易且能重复利用,具有很大推广价值。The utility model's assembleable drop hammer impact device takes up very little space. The control structure in the test device can be controlled by a remote or remote controller. Simple guardrails can be arranged around it to ensure the safety, convenience, and accuracy of loading. After loading is completed, the hammer head 8 can be automatically raised by the control structure. The height adjustment structure 2 can adjust the impact height. At the same time, the hammer head 8 can be replaced with hammer heads 8 of different weights, diameters, shapes, and materials to meet the impact test requirements in multiple scenarios. Compared with the general large-scale drop hammer impact test device in the laboratory, it has lower energy consumption, more energy-saving, lower cost and construction cost, higher corresponding cost performance, simple structure and can be reused, and has great promotion value.
在一些可选的实施例中,所述操控结构包括:安装平台11,与所述支撑结构1连接,所述安装平台11上设有驱动件12;滑轮13,设于所述支撑结构1上,且在所述滑轮13上缠绕有钢丝绳14,所述钢丝绳14的一端与驱动件12连接,另一端与锤头8连接。In some optional embodiments, the control structure includes: an installation platform 11, connected to the support structure 1, and a driving member 12 is provided on the installation platform 11; a pulley 13, provided on the support structure 1, and a steel wire rope 14 is wound around the pulley 13, one end of the steel wire rope 14 is connected to the driving member 12, and the other end is connected to the hammer head 8.
通过安装平台11与支撑结构1连接,即为驱动件12提供了安装位置,保证了驱动件12的安装稳定性。同时,滑轮13的设置,便于将钢丝绳14的缠绕,即可利用驱动件12工作,带动钢丝绳14的释放或收紧,从而实现锤头8下降冲击测试件10,或回复至初始位置。The mounting platform 11 is connected to the support structure 1, which provides a mounting position for the driving member 12 and ensures the mounting stability of the driving member 12. At the same time, the setting of the pulley 13 facilitates the winding of the wire rope 14, that is, the driving member 12 can be used to drive the release or tightening of the wire rope 14, so that the hammer head 8 can be lowered to impact the test piece 10, or return to the initial position.
其中,所述驱动件12为电机。Wherein, the driving component 12 is a motor.
在一些可选的实施例中,可装配落锤冲击试验装置还包括固定器15,所述固定器15设于所述支撑结构1的中部,所述固定器15与导轨5连接。In some optional embodiments, the assembleable drop weight impact test device further includes a fixture 15 , wherein the fixture 15 is disposed in the middle of the support structure 1 , and the fixture 15 is connected to the guide rail 5 .
该固定器15的设置,便于将导轨5安装在固定器15上,保证了导轨5的安装稳定性。The arrangement of the fixture 15 facilitates the installation of the guide rail 5 on the fixture 15 , thereby ensuring the installation stability of the guide rail 5 .
在一些可选的实施例中,所述支撑结构1包括:底座16,具有两个,且对称设置;支撑架17,设于所述底座16上,所述磁性固定平台3通过斜拉杆18设于所述支撑架17上。In some optional embodiments, the support structure 1 includes: a base 16 having two parts and symmetrically arranged; a support frame 17 disposed on the base 16 , and the magnetic fixing platform 3 is disposed on the support frame 17 via a diagonal rod 18 .
该底座16通过螺栓固定于实验室滑道上,从而将支撑架17的设置位置进行固定。其中,磁性固定平台3通过斜拉杆18安装在所述支撑架17上。The base 16 is fixed to the laboratory slideway by bolts, thereby fixing the setting position of the support frame 17. The magnetic fixing platform 3 is installed on the support frame 17 by an inclined rod 18.
同时,所述支撑架17的中部设有中部横杆19,所述固定器15设于所述中部横杆19上。Meanwhile, a middle cross bar 19 is provided in the middle of the support frame 17 , and the fixer 15 is provided on the middle cross bar 19 .
在本实施例中,所述高度调节结构2为设于所述支撑架17侧壁上的多个调节孔。该调节孔的设置,可以将磁性固定平台3、安装平台11调节至特定高度,最后采用螺栓固定。In this embodiment, the height adjustment structure 2 is a plurality of adjustment holes provided on the side wall of the support frame 17. The arrangement of the adjustment holes can adjust the magnetic fixing platform 3 and the mounting platform 11 to a specific height, and finally fix them with bolts.
在一些可选的实施例中,所述支座9具有两个,且间隔设置,所述测试件10搭设在两个所述支座9上。In some optional embodiments, there are two supports 9 which are arranged at intervals, and the test piece 10 is placed on the two supports 9 .
其中,所述压电式力检测元件7为压电式力传感器。Wherein, the piezoelectric force detection element 7 is a piezoelectric force sensor.
该可装配落锤冲击试验装置使用时,包括以下几个步骤:The use of the assembleable drop weight impact test device includes the following steps:
步骤1:将底座16通过固定孔20和螺栓固定于实验室滑道上,安装好支座9和测试件10;Step 1: Fix the base 16 to the laboratory slide through the fixing holes 20 and bolts, and install the support 9 and the test piece 10;
步骤2:将导轨5通过导固定器15固定于中部横杆19上;Step 2: Fix the guide rail 5 to the middle cross bar 19 through the guide fixer 15;
步骤3:根据试验需求,将斜拉杆18、磁性固定平台3、安装平台11通过调节孔调节至特定高度,采用螺栓固定;Step 3: According to the test requirements, adjust the inclined rod 18, the magnetic fixing platform 3, and the mounting platform 11 to a specific height through the adjustment holes and fix them with bolts;
步骤4:连接锤头8与压电式力检测元件7、磁性连接板6为整体,将该整体通过钢丝绳14连接至驱动件12;Step 4: Connect the hammer head 8, the piezoelectric force detection element 7, and the magnetic connection plate 6 as a whole, and connect the whole to the driving member 12 through the wire rope 14;
步骤5:远程操控控制开关,将磁性固定平台3、磁性连接板6的磁性消除,同时按下驱动件12释放钢丝绳14,使得锤头8与压电式力检测元件7、磁性连接板6自由落体下落,冲击测试件10;Step 5: remotely control the control switch to eliminate the magnetism of the magnetic fixing platform 3 and the magnetic connecting plate 6, and at the same time press the driving member 12 to release the wire rope 14, so that the hammer head 8, the piezoelectric force detection element 7, and the magnetic connecting plate 6 fall freely and impact the test piece 10;
步骤6:通过试验室采集设备得到测试件10破坏形态、冲击力时程曲线、位移时程曲线等结果;Step 6: Obtain the failure form, impact force time history curve, displacement time history curve and other results of the test piece 10 through laboratory acquisition equipment;
步骤7:试验结束后,采用驱动件12控制钢丝绳14将锤头8与压电式力检测元件7、磁性连接板6整体,通过导轨5进行回升至起始高度,结束试验或进行二次(或多次)冲击试验。Step 7: After the test, the driving member 12 is used to control the steel wire rope 14 to raise the hammer head 8, the piezoelectric force detection element 7, and the magnetic connecting plate 6 as a whole to the starting height through the guide rail 5, thereby ending the test or conducting a second (or multiple) impact test.
本实用新型还提供了一种可装配落锤冲击试验系统,包括所述的可装配落锤冲击试验装置。The utility model also provides a assembleable drop-weight impact test system, comprising the assembleable drop-weight impact test device.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.
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