CN221756446U - Vertical shaft mixing equipment - Google Patents
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- CN221756446U CN221756446U CN202420088500.4U CN202420088500U CN221756446U CN 221756446 U CN221756446 U CN 221756446U CN 202420088500 U CN202420088500 U CN 202420088500U CN 221756446 U CN221756446 U CN 221756446U
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- 238000003756 stirring Methods 0.000 claims abstract description 105
- 239000002002 slurry Substances 0.000 claims abstract description 42
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 2
- 230000007704 transition Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域Technical Field
本申请涉及搅拌设备技术领域,尤其涉及一种立轴式搅拌设备。The present application relates to the technical field of stirring equipment, and in particular to a vertical shaft stirring equipment.
背景技术Background Art
现有技术中,在室外建筑施工操作过程中,由于水泥浆料的使用量大,便需要使用搅拌机进行浆料的混合操作,然而现有的搅拌机大多为倾斜布置,通过搅拌机的正反转来实现浆料的混合与进出料操作,但是此种倾斜布置的搅拌方式不但造成浆料搅拌量低,且浆料在搅拌机内部难以均匀分布,从而出现浆料混合均匀度差的问题。In the prior art, during outdoor construction operations, due to the large amount of cement slurry used, a mixer is required to mix the slurry. However, most of the existing mixers are arranged at an angle, and the slurry mixing and material feeding and discharging operations are achieved by the forward and reverse rotation of the mixer. However, this inclined mixing method not only causes a low slurry mixing amount, but also makes it difficult for the slurry to be evenly distributed inside the mixer, resulting in a problem of poor slurry mixing uniformity.
实用新型内容Utility Model Content
本申请所要解决的问题是现有的浆料混合主要采用倾斜布置的搅拌机,通过其正反转来实现浆料的混合与进出料操作时,会使得浆料搅拌量低,且混合均匀度差的问题。The problem to be solved by the present application is that the existing slurry mixing mainly adopts an inclined mixer, which realizes the mixing and feeding and discharging operations of the slurry through the forward and reverse rotation, which will result in low slurry stirring volume and poor mixing uniformity.
为解决上述技术问题,本申请提供了一种立轴式搅拌设备,包括用于起基础支撑作用的架体,架体的顶部布置有用于盛放待混合浆料的筒体,筒体的内部布置有用于对浆料进行搅拌操作的搅拌组件,筒体的顶部设置有以行星方式布置用于平稳驱动搅拌组件转动的驱动组件,筒体的一侧设置有用于进行排料操作的排料组件;搅拌组件包括圈座、主搅件和副搅件,圈座布置在筒体的顶部,圈座的下方布置有用于进行浆料搅拌操作的主搅件和副搅件;主搅件和副搅件沿着圈座的周向方向均匀且间隔的布置;主搅件包括托架、托臂和搅叶,托架对称布置在圈座的下方,托架的周向方向端部设置有与其相连接的托臂,托臂的末端布置有用于对桨料起搅拌混匀作用的搅叶;副搅件包括横撑和搅铲,横撑对称布置在圈座的下方,横撑的端部设置有与其相连接的搅铲;驱动组件包括电机、托盘和齿轮组,圈座的上方布置有用于起承托作用作用的托盘,电机对称布置在托盘上部,电机与圈座之间通过齿轮组进行连接;齿轮组包括第一齿轮和第二齿轮,第一齿轮布置在电机的输出端用于动力的传递操作,第二齿轮则通过轴承套接在托盘的外侧,第二齿轮的下表面与圈座相连接,第二齿轮的侧部与第一齿轮相啮合;齿轮组还包括第三齿轮和第四齿轮,第三齿轮固定布置在托盘的底部且无法转动,第四齿轮布置在托架的端部,第四齿轮还与第三齿轮之间啮合连接。In order to solve the above technical problems, the present application provides a vertical shaft stirring device, including a frame for serving as a basic support, a cylinder for containing the slurry to be mixed is arranged on the top of the frame, a stirring assembly for stirring the slurry is arranged inside the cylinder, a driving assembly arranged in a planetary manner for smoothly driving the stirring assembly to rotate is arranged on the top of the cylinder, and a discharging assembly for discharging is arranged on one side of the cylinder; the stirring assembly includes a ring seat, a main stirring piece and an auxiliary stirring piece, the ring seat is arranged at the top of the cylinder, and the main stirring piece and the auxiliary stirring piece for stirring the slurry are arranged below the ring seat; the main stirring piece and the auxiliary stirring piece are arranged evenly and at intervals along the circumferential direction of the ring seat; the main stirring piece includes a bracket, a bracket arm and a stirring blade, the bracket is symmetrically arranged below the ring seat, a bracket arm connected to it is arranged at the end of the bracket in the circumferential direction, and a bracket arm connected to it is arranged at the end of the bracket arm There are stirring blades for stirring and mixing the paddle material; the auxiliary stirring element includes a cross brace and a stirring shovel, the cross brace is symmetrically arranged below the ring seat, and the end of the cross brace is provided with a stirring shovel connected to it; the driving assembly includes a motor, a tray and a gear set, a tray for supporting is arranged above the ring seat, the motor is symmetrically arranged on the upper part of the tray, and the motor and the ring seat are connected through a gear set; the gear set includes a first gear and a second gear, the first gear is arranged at the output end of the motor for power transmission operation, and the second gear is connected to the outer side of the tray through a bearing sleeve, the lower surface of the second gear is connected to the ring seat, and the side of the second gear is meshed with the first gear; the gear set also includes a third gear and a fourth gear, the third gear is fixedly arranged at the bottom of the tray and cannot rotate, the fourth gear is arranged at the end of the bracket, and the fourth gear is also meshed with the third gear.
由于本申请的搅拌设备设计了搅拌组件、驱动组件,因此,既能够通过搅拌组件对浆料进行混合操作,又能够通过驱动组件以行星方式驱动搅拌组件进行平稳且混合均匀度高的操作,解决了现有技术浆料混合主要采用倾斜布置的搅拌机,通过其正反转来实现浆料的混合与进出料操作时,会使得浆料搅拌量低,且混合均匀度差的问题。Since the stirring equipment of the present application is designed with a stirring component and a driving component, the slurry can be mixed by the stirring component, and the stirring component can be driven in a planetary manner by the driving component to perform a smooth operation with a high mixing uniformity, thereby solving the problem that the slurry mixing in the prior art mainly adopts an inclined mixer, which realizes the mixing and feeding and discharging operations of the slurry through its forward and reverse rotation, which results in a low slurry stirring amount and poor mixing uniformity.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为实施例的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the embodiment.
图2为实施例的正视结构示意图。FIG. 2 is a front view schematic diagram of the structure of the embodiment.
图3为实施例的俯视结构示意图。FIG. 3 is a schematic diagram of the top structure of the embodiment.
图4为排料组件的结构示意图。FIG. 4 is a schematic structural diagram of a discharge assembly.
图5为搅拌组件的布局结构示意图。FIG. 5 is a schematic diagram of the layout structure of the stirring assembly.
图6为搅拌组件的组成结构示意图。FIG. 6 is a schematic diagram of the composition structure of the stirring assembly.
图7为齿轮组的结构示意图。FIG. 7 is a schematic diagram of the structure of a gear set.
图8为托盘、齿轮组、圈座的结构示意图。FIG8 is a schematic diagram of the structure of the tray, gear set, and ring seat.
图9为主搅件的结构示意图。FIG. 9 is a schematic diagram of the structure of the main stirring member.
图10为副搅件的结构示意图。FIG. 10 is a schematic structural diagram of the auxiliary stirring member.
图中:1、驱动组件;2、筒盖;3、进料口;4、筒体;5、排料组件;6、架体;7、气缸;8、摆杆;9、盖板;10、搅拌组件;11、电机;12、托盘;13、齿轮组;14、圈座;15、主搅件;16、副搅件;17、第一齿轮;18、第二齿轮;19、第三齿轮;20、第四齿轮;21、托架;22、托臂;23、搅叶;24、横撑;25、搅铲。In the figure: 1. driving assembly; 2. cylinder cover; 3. feeding port; 4. cylinder body; 5. discharging assembly; 6. frame body; 7. cylinder; 8. rocker arm; 9. cover plate; 10. stirring assembly; 11. motor; 12. tray; 13. gear set; 14. ring seat; 15. main stirring element; 16. auxiliary stirring element; 17. first gear; 18. second gear; 19. third gear; 20. fourth gear; 21. bracket; 22. support arm; 23. stirring blade; 24. cross support; 25. stirring shovel.
具体实施方式DETAILED DESCRIPTION
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
实施例Example
本申请涉及一种立轴式搅拌设备,如图1-10所示,该搅拌设备包括用于起基础支撑作用的架体6,架体6的顶部布置有用于盛放待混合浆料的筒体4,而筒体4的内部则布置有用于对浆料进行搅拌操作的搅拌组件10,而为了能够提升浆料的混匀效果,因此,在筒体4的顶部增设了以行星方式布置用于平稳驱动搅拌组件10转动的驱动组件1,而为了方便进行浆料的上下料操作,因此,在筒体4的一侧增设了用于进行排料操作的排料组件5。The present application relates to a vertical shaft mixing device, as shown in Figures 1-10, the mixing device includes a frame 6 for serving as a basic support, a cylinder 4 for containing a slurry to be mixed is arranged on the top of the frame 6, and a mixing assembly 10 for mixing the slurry is arranged inside the cylinder 4. In order to improve the mixing effect of the slurry, a driving assembly 1 arranged in a planetary manner for smoothly driving the mixing assembly 10 to rotate is added to the top of the cylinder 4. In order to facilitate the loading and unloading operations of the slurry, a discharging assembly 5 for discharging operations is added to one side of the cylinder 4.
搅拌组件10包括圈座14、主搅件15、副搅件16,圈座14布置在筒体4的顶部,圈座14的下方布置有用于进行浆料搅拌操作的主搅件15和副搅件16,为了提升浆料搅拌的均匀度,因此,主搅件15和副搅件16沿着圈座14的周向方向均匀且间隔的布置,从而对筒体4内部的浆料进行快速混匀操作。The stirring assembly 10 includes a ring seat 14, a main stirring piece 15, and an auxiliary stirring piece 16. The ring seat 14 is arranged on the top of the cylinder 4. The main stirring piece 15 and the auxiliary stirring piece 16 for performing slurry stirring operations are arranged below the ring seat 14. In order to improve the uniformity of slurry stirring, the main stirring piece 15 and the auxiliary stirring piece 16 are evenly and spacedly arranged along the circumferential direction of the ring seat 14, so as to quickly mix the slurry inside the cylinder 4.
主搅件15包括托架21、托臂22和搅叶23,托架21呈三爪状结构,且对称布置在圈座14的下方,托架21的周向方向端部设置有与其相连接的托臂22,而托臂22的末端则布置有用于对桨料起搅拌混匀作用的搅叶23。The main stirring element 15 includes a bracket 21, a support arm 22 and a stirring blade 23. The bracket 21 is a three-claw structure and is symmetrically arranged below the ring seat 14. The circumferential end of the bracket 21 is provided with a support arm 22 connected thereto, and the end of the support arm 22 is provided with a stirring blade 23 for stirring and mixing the slurry.
副搅件16整体呈L型,由横撑24和搅铲25组成,横撑24对称布置在圈座14的下方,横撑24的端部则设置有与其相连接的搅铲25,而搅铲25则辅助搅叶23对浆料起搅拌混合作用。The auxiliary stirring member 16 is L-shaped as a whole, and consists of a cross brace 24 and a stirring shovel 25. The cross brace 24 is symmetrically arranged below the ring seat 14, and a stirring shovel 25 connected to the cross brace 24 is provided at the end thereof, and the stirring shovel 25 assists the stirring blade 23 in stirring and mixing the slurry.
驱动组件1包括电机11、托盘12、齿轮组13,圈座14的上方布置有用于起承托作用作用的托盘12,为了令主搅件15和副搅件16能够平稳受力,因此,电机11的数量为两个,对称布置在托盘12上部,而为了能够简化传动结构,使得电机11既能够驱动主搅件15运转,又能够驱动副搅件16运转,因此,电机11与圈座14之间通过齿轮组13进行连接,从而借助齿轮组13的动力交错传递,来实现副搅件16的公转以及主搅件15的自转混合操作。The driving assembly 1 includes a motor 11, a tray 12, and a gear set 13. A tray 12 for supporting is arranged above the ring seat 14. In order to ensure that the main stirring piece 15 and the auxiliary stirring piece 16 can be subjected to force smoothly, there are two motors 11, which are symmetrically arranged on the upper part of the tray 12. In order to simplify the transmission structure, the motor 11 can drive both the main stirring piece 15 and the auxiliary stirring piece 16 to operate. Therefore, the motor 11 and the ring seat 14 are connected through the gear set 13, so that the power of the gear set 13 is staggered to transmit the revolution of the auxiliary stirring piece 16 and the rotation of the main stirring piece 15.
齿轮组13包括第一齿轮17、第二齿轮18、第三齿轮19和第四齿轮20,第一齿轮17布置在电机11的输出端用于动力的传递操作,而第二齿轮18则通过轴承套接在托盘12的外侧,第二齿轮18的下表面与圈座14相连接,而第二齿轮18的侧部与第一齿轮17相啮合,从而使得第一齿轮17能够驱动第二齿轮18转动,而第二齿轮18则会带动圈座14转动,而第三齿轮19则固定布置在托盘12的底部且无法转动,而第四齿轮20则布置在托架21的端部,第四齿轮20还与第三齿轮19之间啮合连接,从而当电机11通过第一齿轮17和第二齿轮18驱动圈座14及副搅件16转动时,主搅件15由于布置在圈座14下方也会随同进行转动,而且借助第四齿轮20与第三齿轮19之间的啮合关系,使得主搅件15还能够进行自转混合操作。The gear set 13 includes a first gear 17, a second gear 18, a third gear 19 and a fourth gear 20. The first gear 17 is arranged at the output end of the motor 11 for power transmission operation, and the second gear 18 is sleeved on the outer side of the tray 12 through a bearing. The lower surface of the second gear 18 is connected to the ring seat 14, and the side of the second gear 18 is meshed with the first gear 17, so that the first gear 17 can drive the second gear 18 to rotate, and the second gear 18 will drive the ring seat 14 to rotate, while the third gear 19 is fixedly arranged at the bottom of the tray 12 and cannot rotate, and the fourth gear 20 is arranged at the end of the bracket 21, and the fourth gear 20 is also meshed with the third gear 19. When the motor 11 drives the ring seat 14 and the auxiliary stirring member 16 to rotate through the first gear 17 and the second gear 18, the main stirring member 15 will also rotate due to being arranged below the ring seat 14, and with the meshing relationship between the fourth gear 20 and the third gear 19, the main stirring member 15 can also perform a self-rotation mixing operation.
排料组件5包括气缸7、摆杆8、盖板9,筒体4的下部一侧设置有用于进行排料操作的排料口,而排料口的位置则布置有用于起封堵作用的盖板9,而筒体4的外部则布置有用于推动盖板9进行旋转出料操作的气缸7,而为了防止气缸7在推动盖饭旋转时出现死点,因此,盖板9与气缸7之间通过摆杆8进行连接操作。The discharging assembly 5 includes a cylinder 7, a rocker arm 8, and a cover plate 9. A discharging port for discharging is arranged on one side of the lower part of the cylinder body 4, and a cover plate 9 for sealing is arranged at the position of the discharging port. The cylinder 7 for pushing the cover plate 9 to rotate and discharge the material is arranged on the outside of the cylinder body 4. In order to prevent the cylinder 7 from reaching a dead point when pushing the rice bowl to rotate, the cover plate 9 and the cylinder 7 are connected by a rocker arm 8.
为了便于向筒体4内部进行加料操作,因此,筒体4与搅拌组件10之间增设了用于起过渡连接作用的筒盖2,筒盖2上部一侧开设有进料口3。In order to facilitate the feeding operation into the cylinder 4 , a cylinder cover 2 is provided between the cylinder 4 and the stirring assembly 10 for transition connection, and a feed port 3 is provided on one side of the upper portion of the cylinder cover 2 .
使用时,通过沿着进料口3将待混合的浆料原料倒入,然后启动电机11,令电机11通过齿轮组13依次带动圈座14、主搅件15和副搅件16转动,在主搅件15随同副搅件16进行同步转动对浆料进行搅匀的同时,主搅件15还会通过其自身的转动操作,来进一步提升浆料的混匀效果,而且筒体4采用竖直布置的拌料方式,能够有效地提升浆料的搅拌量,待浆料搅拌完毕后,通过气缸7推动盖板9进行旋转,便可以将筒体4内部的浆料沿着排料口排出,从而实现的浆料的有效混匀操作。When in use, the slurry raw materials to be mixed are poured in along the feed inlet 3, and then the motor 11 is started, so that the motor 11 drives the ring seat 14, the main stirring piece 15 and the auxiliary stirring piece 16 to rotate in sequence through the gear set 13. While the main stirring piece 15 rotates synchronously with the auxiliary stirring piece 16 to stir the slurry, the main stirring piece 15 will further improve the mixing effect of the slurry through its own rotation operation, and the cylinder 4 adopts a vertically arranged mixing method, which can effectively increase the mixing amount of the slurry. After the slurry is stirred, the cover plate 9 is pushed to rotate by the cylinder 7, so that the slurry inside the cylinder 4 can be discharged along the discharge port, thereby realizing the effective mixing operation of the slurry.
可以理解,本申请是通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本申请的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本申请的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本申请的精神和范围。因此,本申请不受此处公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本申请所保护的范围内。It is to be understood that the present application is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present application. In addition, under the guidance of the present application, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present application. Therefore, the present application is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application are within the scope protected by the present application.
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