CN221756360U - Vacuum mud refining machine is used in porcelain insulator production - Google Patents
Vacuum mud refining machine is used in porcelain insulator production Download PDFInfo
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- CN221756360U CN221756360U CN202420283499.0U CN202420283499U CN221756360U CN 221756360 U CN221756360 U CN 221756360U CN 202420283499 U CN202420283499 U CN 202420283499U CN 221756360 U CN221756360 U CN 221756360U
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- mud
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- outside
- longitudinal frame
- vacuum
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- 239000012212 insulator Substances 0.000 title claims abstract description 16
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 15
- 238000007670 refining Methods 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000010009 beating Methods 0.000 claims abstract description 10
- 238000010008 shearing Methods 0.000 claims abstract description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 abstract description 16
- 239000000463 material Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 241001408630 Chloroclystis Species 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000005381 potential energy Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Crushing And Pulverization Processes (AREA)
Abstract
The utility model belongs to the technical field of mud refining, and discloses a vacuum mud refining machine for porcelain insulator production, which comprises a base, wherein a mud beating machine is arranged at the top end of the base, a conveying device is arranged at one side of the mud beating machine, the conveying device comprises a driving shaft, a driven shaft, rollers and a conveying belt, a bearing frame is fixedly arranged at the top end of the base, the driving shaft and the driven shaft are both rotationally connected with the bearing frame, the outer sides of the driving shaft and the driven shaft are fixedly sleeved with the rollers, the conveying belt is sleeved with the outer sides of the two rollers, a shearing mechanism is arranged at one side of the conveying device, the shearing mechanism comprises a guide rod sliding block and a cutter, and a longitudinal frame is fixedly arranged at the top end of the base. According to the utility model, through the arrangement of the conveying device and the cutting mechanism, the original transfer and cutting are automated, the burden of staff is reduced, and the damage caused by manual transfer and cutting is also reduced.
Description
Technical Field
The utility model belongs to the technical field of mud refining, and particularly relates to a vacuum mud refining machine for porcelain insulator production.
Background
The vacuum pugging is an indispensable processing technology in the process of producing the ceramic insulator, and has the functions of uniformly stirring pugs for rolling, uniformly distributing moisture, pumping air wrapped in the pugs and enabling pressed products to be more uniform. The vacuum pug mill generally comprises a material beating part, a conveying part, a cutting part, a vacuum chamber and the like.
According to the prior art, as described in CN218576542U, in the process of using the vacuum mud-refining machine for producing porcelain insulators, the manual cooperation cutting tool is mainly used to cut the extruded mud blank, so that the mud blank is stored and transferred.
Disclosure of utility model
In order to solve the problems in the background technology, the utility model provides a vacuum mud refining machine for producing porcelain insulators.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a porcelain insulator production is with vacuum pug mill, includes the base, the mud machine is installed on the top of base, one side of mud machine is provided with conveyer, conveyer includes driving shaft, driven shaft, roller and conveyer belt, the top fixed mounting of base has the carriage, driving shaft and driven shaft all rotate with the carriage and are connected, the roller has all been fixedly cup jointed in the outside of driving shaft and driven shaft, the conveyer belt cup joints in the outside of two rollers, one side of conveyer is provided with shearing mechanism, shearing mechanism includes guide bar slider and cutter, the top fixed mounting of base has the longitudinal frame, the bottom rotation of longitudinal frame is connected with the pivot, the guide bar runs through the inside to the longitudinal frame from the longitudinal frame top, the outside sliding sleeve of guide bar has the slider, the back fixedly connected with cutter of slider, the bottom fixed mounting of longitudinal frame has oblique slide.
Preferably, the bottom end of the base is fixedly provided with a motor, and the front surface of the base is fixedly provided with a speed reducer.
Preferably, the input end of the speed reducer is connected with the output end of the motor, and the output end of the speed reducer is connected with one end of the driving shaft.
Preferably, the front of slider fixedly connected with round pin pole, the outside of round pin pole has fixedly cup jointed the bearing, the outside of bearing has fixedly cup jointed the gyro wheel.
Preferably, cams are fixedly sleeved at two ends of the rotating shaft, and the outer sides of the cams are in rolling connection with the outer sides of the rollers.
Preferably, the outside of guide bar has cup jointed tension spring, tension spring's top and bottom respectively with the top contact of longitudinal frame inner wall and slider.
Preferably, the driving gear is fixedly sleeved at both ends of the driven shaft, the driven gear is fixedly sleeved at both ends of the rotating shaft, and the outer side of the driven gear is meshed with the outer side of the driving gear.
Compared with the prior art, the utility model has the following beneficial effects:
1. According to the utility model, through the arrangement of the conveying device and the cutting mechanism, when the mud beating machine extrudes the beaten mud material through the extrusion opening and falls to the top end of the conveying belt, the conveying device receives the mud material and stably moves to the position of the cutting mechanism, the mud material is cut into sections at equal intervals through the upward and downward movement of the cutter, and the cut mud material moves downwards to the next vacuum step along the inclined sliding plate.
2. The utility model connects the conveyer and the cutting mechanism in an intermittent transmission way, and because the power source is unique, when the conveyer works, the cutting mechanism works, the conveyer used in the designed device is a part with fixed transmission ratio, such as a driving gear, a driven gear, a roller and a conveyer belt, and the equidistant cutting of mud materials is realized under the condition.
Drawings
FIG. 1 is a schematic overall structure of the present utility model;
FIG. 2 is a schematic illustration of the structure of the transmission of the present utility model;
FIG. 3 is a schematic top view of the present utility model;
Fig. 4 is a schematic structure of a cutting mechanism of the present utility model.
In the figure: 1. a base; 2. a mud beating machine; 3. a carrier; 4. a driving shaft; 5. a driven shaft; 6. a roller; 7. a conveyor belt; 8. a motor; 9. a speed reducer; 10. a longitudinal frame; 11. a rotating shaft; 12. a drive gear; 13. a driven gear; 14. a guide rod; 15. a slide block; 16. a pin rod; 17. a roller; 18. a cam; 19. a tension spring; 20. and (5) a cutter.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 to 4, the utility model provides a vacuum mud smelting machine for producing porcelain insulators, which comprises a base 1, wherein a mud beating machine 2 is arranged at the top end of the base 1, a conveying device is arranged at one side of the mud beating machine 2, the conveying device comprises a driving shaft 4, a driven shaft 5, rollers 6 and a conveying belt 7, a bearing frame 3 is fixedly arranged at the top end of the base 1, the driving shaft 4 and the driven shaft 5 are both rotationally connected with the bearing frame 3, the rollers 6 are fixedly sleeved at the outer sides of the driving shaft 4 and the driven shaft 5, the surfaces of the rollers 6 are provided with a structure similar to a gear, the inner wall of the conveying belt 7 is provided with a structure meshed with the surfaces of the rollers 6 so as to avoid slipping of the rollers 6 and the conveying belt 7, the conveying belt 7 is sleeved at the outer sides of the two rollers 6, a shearing mechanism is arranged at one side of the conveying device, the shearing mechanism comprises a guide rod 14 sliding block 15 and a cutter 20, the top end of the base 1 is fixedly provided with a longitudinal frame 10, a rotating shaft 11 is rotationally connected at the bottom of the longitudinal frame 10, the guide rod 14 penetrates into the interior of the longitudinal frame 10 from the top end of the longitudinal frame 10, the bottom end of the guide rod 14 is in threaded connection with the longitudinal frame 10, the guide rod 14 is also in threaded connection with the interior of the longitudinal frame 10, the guide rod 14 is in threaded connection, the top end of the guide rod 14 is also fixedly connected with the guide rod 14, the guide rod 14 is fixedly connected with the sliding block 15, and the sliding block 15 is fixedly connected with the sliding block 15, and is fixedly connected with the sliding plate.
The bottom fixed mounting of base 1 has motor 8, and the positive fixed mounting of base 1 has reduction gear 9, and the input and the motor 8 output of reduction gear 9 are connected, and the one end of reduction gear 9 output and driving shaft 4 is connected because motor 8 rotational speed is too high, through the use of reduction gear 9 in order to slow down conveyer belt 7 travel speed.
The front fixedly connected with pin 16 of slider 15, the outside of pin 16 has fixedly sleeved with the bearing, and the outside of bearing has fixedly sleeved with gyro wheel 17, and the both ends of pivot 11 have all fixedly sleeved with cam 18, and the outside of cam 18 and the outside roll connection of gyro wheel 17, and the cooperation of cam 18 and gyro wheel 17 is used for realizing the reciprocating motion from top to bottom of cutting mechanism.
The outside of guide bar 14 has cup jointed tension spring 19, and tension spring 19's top and bottom contact with the top of longitudinal frame 10 inner wall and slider 15 respectively, and tension spring 19 is in the compressed state all the time, has certain elastic potential energy.
The driving gear 12 is fixedly sleeved at two ends of the driven shaft 5, the driven gear 13 is fixedly sleeved at two ends of the rotating shaft 11, the outer side of the driven gear 13 is meshed with the outer side of the driving gear 12, and the driven gear 13 and the driving gear 12 are used for realizing the transmission of power from the transmission device to the cutting mechanism.
According to the working principle and the working process, an operator pours mud into the mud beating machine 2, the mud beating machine 2 extrudes the beaten mud through an extrusion port and falls into the top end of the conveyor belt 7, the operator starts the motor 8, the motor 8 drives the driving shaft 4 to rotate clockwise after being in decelerating transmission through the speed reducer 9, the driving shaft 4 rotates clockwise and drives the rollers 6 on the outer side of the driving shaft 4 to rotate, the conveyor belt 7 rotates around the rollers 6, the driven shaft 5 rotates clockwise through the driving of the conveyor belt 7, and at the moment, the whole mud moves along with the conveyor belt 7 to be close to the cutting mechanism and falls onto the inclined sliding plate.
The driven shaft 5 drives the driving gears 12 at two ends of the driven shaft to rotate, the driven gears 13 are meshed to drive the rotating shafts 11 to rotate together, the rotating shafts 11 drive the cams 18 at two ends of the driven shaft to start rotating, as shown in fig. 1, the cutter 20 is at the highest point position, under the action of elastic potential energy of the tension springs 19, the tension springs 19 push the sliding blocks 15 to move downwards along the guide rods 14, the sliding blocks 15 drive the pin rods 16 to move, the rollers 17 roll along the surfaces of the cams 18 until the cams 18 finish 180-degree rotation, the cutter 20 reaches the lowest point at the moment, mud materials on the inclined slide plates are cut off, and the cut mud materials move downwards along the surfaces of the cut slide plates to the next working procedure.
When the cutter 20 reaches the bottommost end and cuts the pug, the cam 18 continues to rotate and pushes the roller 17 to move upwards until the roller 17 returns to the position shown in fig. 1, and the cutting mechanism reciprocates in this way, so that equidistant cutting of the pug can be realized.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a porcelain insulator production is with vacuum pug mill which characterized in that: including base (1), beat mud machine (2) are installed on the top of base (1), one side of beating mud machine (2) is provided with conveyer, conveyer includes driving shaft (4), driven shaft (5), roller (6) and conveyer belt (7), the top fixed mounting of base (1) has carrier (3), driving shaft (4) and driven shaft (5) all rotate with carrier (3) to be connected, roller (6) have all been fixedly cup jointed in the outside of driving shaft (4) and driven shaft (5), conveyer belt (7) cup joint in the outside of two rollers (6), one side of conveyer is provided with shearing mechanism, shearing mechanism includes guide bar (14) slider (15) and cutter (20), the top fixed mounting of base (1) has longitudinal frame (10), the bottom rotation of longitudinal frame (10) is connected with pivot (11), guide bar (14) run through the inside to longitudinal frame (10) from longitudinal frame (10), the outside of guide bar (14) has slider (15), slider (20) have fixed mounting to the back of slide (20).
2. The vacuum mud-refining machine for producing porcelain insulators according to claim 1, wherein: the motor (8) is fixedly arranged at the bottom end of the base (1), and the speed reducer (9) is fixedly arranged on the front surface of the base (1).
3. The vacuum mud-refining machine for producing porcelain insulators according to claim 2, wherein: the input end of the speed reducer (9) is connected with the output end of the motor (8), and the output end of the speed reducer (9) is connected with one end of the driving shaft (4).
4. The vacuum mud-refining machine for producing porcelain insulators according to claim 1, wherein: the front of slider (15) fixedly connected with round pin pole (16), the bearing has been cup jointed in the outside of round pin pole (16) fixedly, gyro wheel (17) have been cup jointed in the outside of bearing fixedly.
5. The vacuum mud-refining machine for producing porcelain insulators according to claim 1, wherein: cams (18) are fixedly sleeved at two ends of the rotating shaft (11), and the outer sides of the cams (18) are in rolling connection with the outer sides of the rollers (17).
6. The vacuum mud-refining machine for producing porcelain insulators according to claim 1, wherein: the outside of guide bar (14) cup joints tension spring (19), the top and the bottom of tension spring (19) respectively with the top contact of longitudinal frame (10) inner wall and slider (15).
7. The vacuum mud-refining machine for producing porcelain insulators according to claim 1, wherein: the driving gear (12) is fixedly sleeved at two ends of the driven shaft (5), the driven gear (13) is fixedly sleeved at two ends of the rotating shaft (11), and the outer side of the driven gear (13) is meshed with the outer side of the driving gear (12).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202420283499.0U CN221756360U (en) | 2024-02-06 | 2024-02-06 | Vacuum mud refining machine is used in porcelain insulator production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202420283499.0U CN221756360U (en) | 2024-02-06 | 2024-02-06 | Vacuum mud refining machine is used in porcelain insulator production |
Publications (1)
Publication Number | Publication Date |
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CN221756360U true CN221756360U (en) | 2024-09-24 |
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ID=92796896
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202420283499.0U Active CN221756360U (en) | 2024-02-06 | 2024-02-06 | Vacuum mud refining machine is used in porcelain insulator production |
Country Status (1)
Country | Link |
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CN (1) | CN221756360U (en) |
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2024
- 2024-02-06 CN CN202420283499.0U patent/CN221756360U/en active Active
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