CN221755203U - Welding compacting device - Google Patents
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- CN221755203U CN221755203U CN202420277112.0U CN202420277112U CN221755203U CN 221755203 U CN221755203 U CN 221755203U CN 202420277112 U CN202420277112 U CN 202420277112U CN 221755203 U CN221755203 U CN 221755203U
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Abstract
本实用新型涉及电池制造技术领域,尤其涉及焊接压紧装置。该焊接压紧装置包括安装板、多组压紧机构以及移动压板,多组压紧机构沿安装板的长度方向间隔排列且均可升降地设置于安装板上,移动压板位于安装板的上方并能够沿安装板的长度方向移动,且在移动压板移动的过程中能依次同时驱动至少两组相邻的压紧机构相对于安装板朝靠近电芯的方向移动,以依次将汇流排抵紧在对应的电芯上,以使安装板上的多组压紧机构沿安装板的长度方向依次将汇流排抵紧在对应设置的电芯上,提高对电池模组或电池包的外壳和冷却装置的保护的同时,保证至少两组压紧机构同时将汇流排抵接在两个电芯上,提高汇流排与电芯的抵紧效率,满足实际焊接需求。
The utility model relates to the field of battery manufacturing technology, and in particular to a welding clamping device. The welding clamping device includes a mounting plate, multiple sets of clamping mechanisms and a movable clamping plate, wherein the multiple sets of clamping mechanisms are arranged at intervals along the length direction of the mounting plate and can be lifted and lowered on the mounting plate, the movable clamping plate is located above the mounting plate and can move along the length direction of the mounting plate, and during the movement of the movable clamping plate, at least two sets of adjacent clamping mechanisms can be driven in sequence and simultaneously to move relative to the mounting plate in the direction close to the battery cell, so as to press the busbar against the corresponding battery cell in sequence, so that the multiple sets of clamping mechanisms on the mounting plate press the busbar against the corresponding battery cell in sequence along the length direction of the mounting plate, thereby improving the protection of the outer shell and cooling device of the battery module or battery pack, and ensuring that at least two sets of clamping mechanisms simultaneously press the busbar against two battery cells, thereby improving the pressing efficiency between the busbar and the battery cell, and meeting the actual welding requirements.
Description
技术领域Technical Field
本实用新型涉及电池制造技术领域,尤其涉及焊接压紧装置。The utility model relates to the technical field of battery manufacturing, in particular to a welding pressing device.
背景技术Background Art
在新能源的锂电池行业中,为满足实际应用需求,需要将单个的电芯组成电池模组或电池包,以提高其输出电压和输出电流。在将电芯组装成电池模组或电池包的过程中,需要对电芯进行电路的连接,将各个电芯的正负极与汇流排通过焊接的方式串联和/或并联在一起。在此焊接过程中为了保证焊接的质量需要对汇流排与电芯极柱之间进行加压。由于电芯集成在一起,若同时将全部的汇流排抵紧在电芯上会产生非常大的压力,极易损坏电池模组或电池包内的底壳以及内部冷却装置,因此需要每次仅将3~4个电芯上的汇流排压紧。In the new energy lithium battery industry, in order to meet the actual application needs, individual battery cells need to be combined into battery modules or battery packs to increase their output voltage and output current. In the process of assembling battery cells into battery modules or battery packs, the battery cells need to be connected in circuit, and the positive and negative poles of each battery cell are connected in series and/or in parallel with the busbar by welding. In this welding process, in order to ensure the quality of welding, it is necessary to pressurize the busbar and the battery cell pole. Because the battery cells are integrated together, if all the busbars are pressed against the battery cells at the same time, very large pressure will be generated, which can easily damage the bottom shell and internal cooling device in the battery module or battery pack. Therefore, it is necessary to pressurize only 3 to 4 battery cells at a time.
在现有技术中,通常使用移动模组驱动压头下压-抬起-移动-下压的往复循环实现对全部电芯与汇流排的压紧。但是上述压紧过程效率较低,无法满足后续焊接设备的焊接需求,焊接设备需要反复的启动和停止以与汇流排和电芯的压紧速率相适配,极大影响了焊接效率。In the prior art, a mobile module is usually used to drive the pressure head to press down-lift-move-press down in a reciprocating cycle to achieve the compression of all the battery cells and busbars. However, the above compression process is inefficient and cannot meet the welding requirements of subsequent welding equipment. The welding equipment needs to be started and stopped repeatedly to adapt to the compression rate of the busbar and battery cells, which greatly affects the welding efficiency.
因此,亟需发明焊接压紧装置,以解决上述问题。Therefore, it is urgent to invent a welding clamping device to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的在于提供焊接压紧装置,以沿电芯的排列方向依次将汇流排抵紧在对应设置的电芯上,提高压紧效率,满足实际焊接需求。The utility model aims to provide a welding clamping device, so as to press the busbar against the correspondingly arranged battery cells in sequence along the arrangement direction of the battery cells, thereby improving the clamping efficiency and meeting the actual welding requirements.
为达此目的,本实用新型采用以下技术方案:To achieve this purpose, the utility model adopts the following technical solutions:
焊接压紧装置,包括:Welding clamping device, comprising:
安装板;Mounting plate;
多组压紧机构,多组所述压紧机构沿所述安装板的长度方向间隔排列且均可升降地设置于所述安装板上;以及A plurality of groups of clamping mechanisms, which are arranged at intervals along the length direction of the mounting plate and are all liftably disposed on the mounting plate; and
移动压板,所述移动压板位于所述安装板的上方并能够沿所述安装板的长度方向移动,且在所述移动压板移动的过程中能依次同时驱动至少两组相邻的所述压紧机构相对于所述安装板朝靠近电芯的方向移动,以依次将汇流排抵紧在对应的所述电芯上。A movable pressure plate is located above the mounting plate and can move along the length direction of the mounting plate, and during the movement of the movable pressure plate, at least two adjacent groups of the clamping mechanisms can be driven in sequence and simultaneously to move relative to the mounting plate in a direction close to the battery cells, so as to press the busbar against the corresponding battery cells in sequence.
作为优选方案,每组所述压紧机构均包括:As a preferred solution, each group of the clamping mechanisms comprises:
至少两个压紧组件,每个所述压紧组件的压紧端均与对应的所述电芯的极柱正对设置,所述汇流排能够抵紧在所述压紧组件的压紧端和所述电芯的极柱之间。At least two clamping assemblies, the clamping end of each clamping assembly is arranged opposite to the pole of the corresponding battery cell, and the busbar can be pressed between the clamping end of the clamping assembly and the pole of the battery cell.
作为优选方案,每个压紧组件均包括:As a preferred solution, each clamping assembly includes:
压紧件,所述压紧件能够将所述汇流排压紧于对应的所述极柱上;以及A pressing piece, wherein the pressing piece can press the busbar onto the corresponding pole; and
缓冲结构,所述缓冲结构能够为所述压紧件与所述汇流排之间的抵接提供缓冲。A buffer structure, wherein the buffer structure can provide buffering for the abutment between the pressing piece and the bus bar.
作为优选方案,所述缓冲结构包括:As a preferred solution, the buffer structure includes:
固定件,穿设于所述安装板并能相对所述安装板沿竖直方向滑动,所述固定件的底部与所述压紧件相连接;A fixing member, which is passed through the mounting plate and can slide relative to the mounting plate in a vertical direction, and the bottom of the fixing member is connected to the pressing member;
弹性件,套设在所述固定件外,所述弹性件的两端分别与所述安装板和所述压紧件相抵接。The elastic member is sleeved outside the fixing member, and two ends of the elastic member are respectively in contact with the mounting plate and the pressing member.
作为优选方案,所述压紧件上设置有第一避让口、所述移动压板上设置有第二避让口,所述安装板上设置有第三避让口;As a preferred solution, the pressing member is provided with a first avoidance opening, the movable pressing plate is provided with a second avoidance opening, and the mounting plate is provided with a third avoidance opening;
所述第二避让口、所述第三避让口以及所述第一避让口相互导通;The second avoidance opening, the third avoidance opening and the first avoidance opening are connected to each other;
焊接设备能够依次穿过所述第二避让口、所述第三避让口以及所述第一避让口后将所述汇流排与所述电芯的极柱焊接固定。The welding equipment can pass through the second avoidance opening, the third avoidance opening and the first avoidance opening in sequence to weld and fix the busbar to the pole of the battery cell.
作为优选方案,所述压紧件内设置有气体流道,保护气能够沿所述气体流道喷射在所述汇流排上。As a preferred solution, a gas flow channel is provided in the pressing member, and the protective gas can be sprayed onto the busbar along the gas flow channel.
作为优选方案,所述压紧件与所述汇流排抵接的一端设置有环形开口,所述环形开口与所述气体流道相导通,所述气体流道内的所述保护气能够沿所述环形开口喷射在所述汇流排上。As a preferred solution, an annular opening is provided at one end of the pressing member abutting against the bus, the annular opening is communicated with the gas flow channel, and the protective gas in the gas flow channel can be sprayed onto the bus along the annular opening.
作为优选方案,每个所述缓冲结构内的所述固定件均设置有多个。As a preferred solution, a plurality of fixing members are provided in each of the buffer structures.
作为优选方案,每组所述压紧机构上均设置有第一对接件,所述移动压板上设置有第二对接件,所述第二对接件能够与所述第一对接件相抵接并驱动所述第一对接件朝靠近所述电芯的方向移动。As a preferred solution, each group of the clamping mechanisms is provided with a first docking piece, and the movable pressure plate is provided with a second docking piece, which can abut against the first docking piece and drive the first docking piece to move towards the direction close to the battery cell.
作为优选方案,所述第一对接件为滚轮,所述第二对接件沿所述安装板的长度方向的两端均设置有斜面,两个所述斜面在相对于所述移动压板向外延伸的同时相互靠拢,所述斜面能够与所述滚轮相抵接,并为所述滚轮朝靠近所述电芯的方向移动提供导向。As a preferred embodiment, the first docking member is a roller, and the second docking member is provided with inclined surfaces at both ends along the length direction of the mounting plate. The two inclined surfaces are close to each other while extending outward relative to the movable pressure plate. The inclined surfaces can abut against the roller and provide guidance for the roller to move toward the direction close to the battery cell.
本实用新型的有益效果:Beneficial effects of the utility model:
本实用新型提供的焊接压紧装置,通过在安装板上沿其长度方向间隔设置多组压紧机构,使每组压紧机构均能够相对于安装板升降,通过在安装板的上方设置移动压板,并使移动压板能够相对于安装板沿安装板的长度方向移动,使移动压板在移动的过程中能够依次同时驱动至少两组相邻的压紧机构相对于安装板朝靠近电芯的方向移动,以使安装板上全部的压紧机构能够在移动压板的驱动下依次将汇流排抵紧在对应设置电芯上,能够在减小对电池模组或电池包的外壳和冷却装置施加的抵紧力,提高对电池模组或电池包的外壳和冷却装置的保护的同时,提高汇流排与电芯的压紧效率,满足实际焊接需求;此外,该设计可以省略现有技术中移动模组驱动压头进行抬起的动作,移动压板可连续沿安装板300的长度方向移动,从而极大地的提高了汇流排与电芯的焊接效率。The welding clamping device provided by the utility model is characterized in that a plurality of clamping mechanisms are arranged at intervals along the length direction of the mounting plate, so that each clamping mechanism can be lifted and lowered relative to the mounting plate, and a movable pressing plate is arranged above the mounting plate, and the movable pressing plate can be moved relative to the mounting plate along the length direction of the mounting plate, so that the movable pressing plate can sequentially and simultaneously drive at least two adjacent clamping mechanisms to move relative to the mounting plate in the direction close to the battery cell during the movement, so that all the clamping mechanisms on the mounting plate can sequentially press the busbar against the corresponding battery cell under the drive of the movable pressing plate, which can reduce the pressing force applied to the outer shell and cooling device of the battery module or battery pack, improve the protection of the outer shell and cooling device of the battery module or battery pack, and improve the clamping efficiency of the busbar and the battery cell to meet the actual welding requirements; in addition, the design can omit the action of the movable module driving the pressure head to lift in the prior art, and the movable pressing plate can continuously move along the length direction of the mounting plate 300, thereby greatly improving the welding efficiency of the busbar and the battery cell.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型实施例提供的焊接压紧装置与电芯的结构示意图;FIG1 is a schematic structural diagram of a welding clamping device and a battery cell provided in an embodiment of the utility model;
图2是本实用新型实施例提供的焊接压紧装置的侧视图;FIG2 is a side view of a welding clamping device provided in an embodiment of the present utility model;
图3是本实用新型实施例提供的安装板与移动压板的结构示意图;3 is a schematic diagram of the structure of the mounting plate and the movable pressing plate provided in an embodiment of the utility model;
图4是图2中A-A截面的剖面示意图;Fig. 4 is a schematic cross-sectional view of the A-A section in Fig. 2;
图5是图2中B-B截面的剖面示意图;Fig. 5 is a schematic cross-sectional view of the B-B section in Fig. 2;
图6是本实用新型实施例提供的压紧组件的结构示意图。FIG. 6 is a schematic structural diagram of a clamping assembly provided in an embodiment of the present utility model.
图中:In the figure:
1000、焊接压紧装置;1000. Welding clamping device;
100、压紧机构;110、压紧组件;111、第一对接件;112、压紧件;1121、第一避让口;1122、气体流道;113、连接件;1131、第四避让口;1132、第二穿设孔;114、固定件;115、弹性件;100, clamping mechanism; 110, clamping assembly; 111, first docking member; 112, clamping member; 1121, first avoidance port; 1122, gas flow channel; 113, connecting member; 1131, fourth avoidance port; 1132, second penetration hole; 114, fixing member; 115, elastic member;
200、移动压板;210、第二对接件;220、第二避让口;200, movable pressing plate; 210, second docking member; 220, second avoidance opening;
300、安装板;310、第三避让口;320、第一对接口;330、第一穿设孔;300, mounting plate; 310, third avoidance opening; 320, first pair of interfaces; 330, first penetration hole;
2000、电芯。2000. Battery cells.
具体实施方式DETAILED DESCRIPTION
为使本实用新型解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clearly, the technical solutions of the present invention are further explained below with reference to the accompanying drawings and through specific implementation methods.
在本实用新型的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
在本实施例的描述中,术语“上”、“下”、“左”、“右”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
在将电芯组装成电池模组或电池包的过程中,需要对电芯进行电路的连接,将各个电芯的正负极与汇流排通过焊接的方式串联和/或并联在一起。在此焊接过程中为了保证焊接的质量需要对汇流排与电芯极柱之间进行加压。由于电芯集成在一起,若同时将全部的汇流排抵紧在电芯上会产生非常大的压力,极易损坏电池模组或电池包内的底壳以及内部冷却装置,因此需要每次仅将3~4个电芯上的汇流排压紧。In the process of assembling battery cells into battery modules or battery packs, the battery cells need to be connected in circuits, and the positive and negative electrodes of each battery cell are connected in series and/or in parallel with the busbars by welding. In this welding process, in order to ensure the quality of welding, it is necessary to apply pressure between the busbar and the battery cell poles. Since the battery cells are integrated together, if all the busbars are pressed against the battery cells at the same time, very high pressure will be generated, which can easily damage the bottom shell and internal cooling device in the battery module or battery pack. Therefore, it is necessary to press the busbars on only 3 to 4 battery cells at a time.
在现有技术中,通常使用移动模组驱动压头下压-抬起-移动-下压的往复循环实现对全部电芯与汇流排的压紧。但是上述压紧过程效率较低,无法满足后续焊接设备的焊接需求,焊接设备需要反复的启动和停止以与汇流排和电芯的压紧速率相适配,极大影响了焊接效率。In the prior art, a mobile module is usually used to drive the pressure head to press down-lift-move-press down in a reciprocating cycle to achieve the compression of all the battery cells and busbars. However, the above compression process is inefficient and cannot meet the welding requirements of subsequent welding equipment. The welding equipment needs to be started and stopped repeatedly to adapt to the compression rate of the busbar and battery cells, which greatly affects the welding efficiency.
为了解决上述问题,如图1和图2所示,本实施例提供了一种焊接压紧装置1000。该焊接压紧装置1000包括安装板300、移动压板200以及多组压紧机构100,其中,多组压紧机构100沿安装板300的长度方向间隔排列且均可升降地设置于安装板300上,移动压板200位于安装板300的上方并能够沿安装板300的长度方向移动,且在移动压板200移动的过程中能依次同时驱动至少两组相邻的压紧机构100相对于安装板300朝靠近电芯2000的方向移动,以依次将汇流排抵紧在对应的电芯2000上。In order to solve the above problems, as shown in Figures 1 and 2, this embodiment provides a welding clamping device 1000. The welding clamping device 1000 includes a mounting plate 300, a movable clamping plate 200, and a plurality of clamping mechanisms 100, wherein the plurality of clamping mechanisms 100 are arranged at intervals along the length direction of the mounting plate 300 and can be lifted and lowered on the mounting plate 300, the movable clamping plate 200 is located above the mounting plate 300 and can move along the length direction of the mounting plate 300, and during the movement of the movable clamping plate 200, at least two adjacent clamping mechanisms 100 can be driven to move relative to the mounting plate 300 toward the direction close to the battery cell 2000 in sequence, so as to press the busbar against the corresponding battery cell 2000 in sequence.
该焊接压紧装置1000通过在安装板300上沿其长度方向设置多组压紧机构100,使每组压紧机构100均能够相对于安装板300升降,通过在安装板300的上方设置移动压板200,并使移动压板200能够相对于安装板300沿安装板300的长度方向移动,且移动压板200在移动的过程中能够依次同时驱动至少两组相邻的压紧机构100相对于安装板300朝靠近电芯2000的方向移动,以使安装板300上全部的压紧机构100能够在移动压板200的驱动下依次将汇流排抵紧在对应设置电芯2000上,能够在减小对电池模组或电池包的外壳和冷却装置施加的抵紧力,提高对电池模组或电池包的外壳和冷却装置的保护的同时,提高汇流排与电芯2000的压紧效率,满足实际焊接需求;此外,该设计可以省略现有技术中移动模组驱动压头进行抬起的动作,移动压板200可连续沿安装板300的长度方向移动,从而极大地的提高了汇流排与电芯2000的焊接效率。The welding clamping device 1000 is provided with a plurality of clamping mechanisms 100 on the mounting plate 300 along the length direction thereof, so that each clamping mechanism 100 can be lifted and lowered relative to the mounting plate 300, and a movable clamping plate 200 is provided above the mounting plate 300, so that the movable clamping plate 200 can move relative to the mounting plate 300 along the length direction of the mounting plate 300, and the movable clamping plate 200 can sequentially and simultaneously drive at least two adjacent clamping mechanisms 100 to move relative to the mounting plate 300 toward the direction close to the battery cell 2000 during the movement process, so that all the clamping mechanisms 100 on the mounting plate 300 can be lifted and lowered relative to the mounting plate 300. 00 can press the busbar against the corresponding battery cells 2000 in sequence under the drive of the movable pressing plate 200, and can reduce the pressing force applied to the outer shell and cooling device of the battery module or battery pack, thereby improving the protection of the outer shell and cooling device of the battery module or battery pack, and at the same time, improve the pressing efficiency of the busbar and the battery cell 2000 to meet the actual welding requirements; in addition, this design can omit the action of the movable module driving the pressure head to lift in the prior art, and the movable pressing plate 200 can continuously move along the length direction of the mounting plate 300, thereby greatly improving the welding efficiency of the busbar and the battery cell 2000.
需要说明的是,在本实施例中,将电芯2000组装成电池模组或电池包时,电芯2000呈阵列排布,安装板300的长度方向即为电芯2000的成排设置方向,通过沿安装板300的长度方向间隔排列且可升降地设置多组压紧机构100,能够将汇流排压紧在多个电芯2000之间。而且移动压板200能够同时驱动三组相邻的压紧机构100朝靠近电芯2000的方向移动,即该焊接压紧装置1000能够同时将三组电芯2000与对应的汇流排抵紧。在其他实施例中,也可以根据实际需求调整多个电芯2000的成排设置方向,只需要保证多个电芯2000的成排设置方向与多组压紧机构100在安装板300上的设置方向和移动压板200的移动方向相同即可,而且移动压板200同步驱动压紧机构100朝靠近电芯2000的方向移动的具体数量也可以根据实际需求进行调整,本实施例不做具体限定。It should be noted that in this embodiment, when the battery cells 2000 are assembled into a battery module or a battery pack, the battery cells 2000 are arranged in an array, and the length direction of the mounting plate 300 is the direction in which the battery cells 2000 are arranged in a row. By arranging multiple groups of clamping mechanisms 100 in an interval manner and being able to be raised and lowered along the length direction of the mounting plate 300, the busbar can be clamped between multiple battery cells 2000. Moreover, the movable pressing plate 200 can simultaneously drive three groups of adjacent clamping mechanisms 100 to move toward the direction close to the battery cells 2000, that is, the welding clamping device 1000 can simultaneously press three groups of battery cells 2000 against the corresponding busbars. In other embodiments, the row arrangement direction of the multiple battery cells 2000 can also be adjusted according to actual needs. It is only necessary to ensure that the row arrangement direction of the multiple battery cells 2000 is the same as the arrangement direction of the multiple groups of clamping mechanisms 100 on the mounting plate 300 and the moving direction of the movable pressing plate 200. In addition, the specific amount by which the movable pressing plate 200 synchronously drives the clamping mechanism 100 to move toward the direction close to the battery cells 200 can also be adjusted according to actual needs, and this embodiment does not make any specific limitations.
具体而言,在本实施例中,如图1所示,移动压板200、安装板300、压紧机构100以及电芯2000由上至下依次设置,电芯2000沿前后方向成排排列。在其他实施例中,移动压板200、安装板300、压紧机构100以及电芯2000也可以沿其他方向依次设置,电芯2000也可以沿其它方向依次排布,本实施例不做具体限定。Specifically, in this embodiment, as shown in FIG1 , the movable platen 200, the mounting plate 300, the clamping mechanism 100, and the battery cells 2000 are sequentially arranged from top to bottom, and the battery cells 2000 are arranged in rows along the front-to-back direction. In other embodiments, the movable platen 200, the mounting plate 300, the clamping mechanism 100, and the battery cells 2000 may also be sequentially arranged along other directions, and the battery cells 2000 may also be sequentially arranged along other directions, which is not specifically limited in this embodiment.
进一步地,每组压紧机构100均包括至少两个压紧组件110,其中,每个压紧组件110的压紧端均与对应的电芯2000的极柱正对设置,汇流排能够抵紧在压紧组件110的压紧端和电芯2000的极柱之间。通过将汇流排抵紧在压紧组件110的压紧端和电芯2000的极柱之间,能够便于后续焊接设备将汇流排与电芯2000的极柱焊接固定。需要说明的是,由于电芯2000上通常设置有正极极柱和负极极柱,故在本实施例中,压紧机构100均包括两个压紧组件110。两个压紧组件110分别与电芯2000上的正极极柱和负极极柱正对设置,以在保证压紧机构100对汇流排的正常抵紧的基础上简化压紧机构100的结构。在其他实施例中,也可以在每组压紧机构100内设置三个、四个或更多个压紧组件110,每个极柱与多个压紧组件110对应设置,由多个压紧组件110的压紧端共同将汇流排抵紧在同一个极柱上,本实施例不做具体限定。Further, each group of clamping mechanisms 100 includes at least two clamping assemblies 110, wherein the clamping end of each clamping assembly 110 is arranged opposite to the pole of the corresponding battery cell 2000, and the busbar can be pressed between the clamping end of the clamping assembly 110 and the pole of the battery cell 2000. By pressing the busbar between the clamping end of the clamping assembly 110 and the pole of the battery cell 2000, it is convenient for subsequent welding equipment to weld and fix the busbar to the pole of the battery cell 2000. It should be noted that since the battery cell 2000 is usually provided with a positive pole and a negative pole, in this embodiment, the clamping mechanism 100 includes two clamping assemblies 110. The two clamping assemblies 110 are respectively arranged opposite to the positive pole and the negative pole on the battery cell 2000, so as to simplify the structure of the clamping mechanism 100 on the basis of ensuring the normal pressing of the clamping mechanism 100 against the busbar. In other embodiments, three, four or more clamping assemblies 110 may be provided in each group of clamping mechanisms 100, and each pole is provided corresponding to a plurality of clamping assemblies 110, and the clamping ends of the plurality of clamping assemblies 110 jointly clamp the busbar against the same pole, which is not specifically limited in this embodiment.
在本实施例中,每个压紧组件110上均设置有第一对接件111,移动压板200上设置有第二对接件210,第二对接件210能够与第一对接件111相抵接并驱动第一对接件111朝靠近电芯2000的方向移动。通过在每组压紧组件110上均设置第一对接件111,并在移动压板200上设置第二对接件210,利用第二对接件210与第一对接件111的抵接并驱动第一对接件111朝靠近电芯2000的方向移动,实现了驱动压紧组件110朝靠近电芯2000的方向移动的效果。In this embodiment, each clamping assembly 110 is provided with a first docking member 111, and the movable pressing plate 200 is provided with a second docking member 210, which can abut against the first docking member 111 and drive the first docking member 111 to move toward the direction close to the battery cell 2000. By providing the first docking member 111 on each set of clamping assemblies 110 and the second docking member 210 on the movable pressing plate 200, the second docking member 210 abuts against the first docking member 111 and drives the first docking member 111 to move toward the direction close to the battery cell 2000, thereby achieving the effect of driving the clamping assembly 110 to move toward the direction close to the battery cell 2000.
具体而言,第一对接件111为滚轮,第二对接件210沿安装板300长度方向的两端均设置有斜面,两个斜面在相对于移动压板200向外延伸的同时相互靠拢,斜面能够与滚轮相抵接,并为滚轮朝靠近电芯2000的方向移动提供导向,同时能够减少第二对接件210按压第一对接件111时产生的摩擦,减少两者的磨损,从而延长整个压紧组件110的使用寿命。Specifically, the first docking member 111 is a roller, and the second docking member 210 is provided with inclined surfaces at both ends along the length direction of the mounting plate 300. The two inclined surfaces extend outward relative to the movable pressure plate 200 and approach each other. The inclined surfaces can abut against the roller and provide guidance for the roller to move toward the direction close to the battery cell 2000. At the same time, the friction generated when the second docking member 210 presses the first docking member 111 can be reduced, reducing the wear of both, thereby extending the service life of the entire clamping assembly 110.
需要说明的是,在本实施例中,由于焊接压紧装置1000能够同时将三组电芯2000与对应的汇流排抵紧,故第二对接件210的对接面沿安装板300长度方向的延伸距离等于或者稍大于三个电芯2000的厚度之和。在其他实施例中,可以根据实际需求调整第二对接件210沿安装板300长度方向的延伸距离。It should be noted that, in this embodiment, since the welding and clamping device 1000 can simultaneously press the three groups of battery cells 2000 against the corresponding busbars, the extension distance of the docking surface of the second docking member 210 along the length direction of the mounting plate 300 is equal to or slightly greater than the sum of the thicknesses of the three battery cells 2000. In other embodiments, the extension distance of the second docking member 210 along the length direction of the mounting plate 300 can be adjusted according to actual needs.
当移动压板200沿安装板300的长度方向相对于安装板300移动时,移动压板200上的第二对接件210与压紧组件110上的第一对接件111相接触后,直至第二对接件210端部的斜面与第一对接件111抵接在一起,随着移动压板200的继续移动,第二对接件210对第一对接件111施加的抵压力逐渐增大,而且斜面将第二对接件210对第一对接件111施加的压力转换成沿第二对接件210移动方向延伸的推力以及朝靠近电芯2000方向延伸的抵压力,进而驱动第一对接件111在相对于斜面旋转的同时朝靠近电芯2000的方向移动,实现了移动压板200驱动压紧组件110朝靠近电芯2000的方向移动的效果。When the movable pressure plate 200 moves relative to the mounting plate 300 along the length direction of the mounting plate 300, the second docking piece 210 on the movable pressure plate 200 contacts the first docking piece 111 on the clamping assembly 110 until the inclined surface at the end of the second docking piece 210 abuts against the first docking piece 111. As the movable pressure plate 200 continues to move, the abutting force applied by the second docking piece 210 to the first docking piece 111 gradually increases, and the inclined surface converts the pressure applied by the second docking piece 210 to the first docking piece 111 into a thrust extending along the moving direction of the second docking piece 210 and a abutting force extending toward the direction approaching the battery cell 2000, thereby driving the first docking piece 111 to move toward the direction approaching the battery cell 2000 while rotating relative to the inclined surface, thereby achieving the effect of the movable pressure plate 200 driving the clamping assembly 110 to move toward the direction approaching the battery cell 2000.
随着移动压板200的继续移动,移动压板200移动到与上述压紧组件110相邻的另一组压紧组件110处,重复上下驱动过程,并驱动该压紧组件110朝靠近电芯2000的方向移动。As the movable platen 200 continues to move, the movable platen 200 moves to another group of clamping assemblies 110 adjacent to the above-mentioned clamping assemblies 110, repeats the up and down driving process, and drives the clamping assemblies 110 to move toward the direction close to the battery cell 2000.
需要说明的是,在本实施例中,如图1~图3所示,安装板300上设置有第一对接口320,第一对接件111向上伸出第一对接口320,以与第二对接件210相抵接,移动压板200在安装板300上方移动的过程中,第二对接件210会向下驱动第一对接件111向下移动。It should be noted that, in this embodiment, as shown in Figures 1 to 3, a first docking port 320 is provided on the mounting plate 300, and the first docking member 111 extends upward from the first docking port 320 to abut against the second docking member 210. When the movable pressure plate 200 moves above the mounting plate 300, the second docking member 210 will drive the first docking member 111 to move downward.
作为一种可选方案,如图4~图6所示,每组压紧组件110均包括压紧件112与缓冲结构,其中,压紧件112能够将汇流排压紧于对应的极柱上,缓冲结构能够为压紧件112与汇流排之间的抵接提供缓冲。通过设置缓冲结构为压紧件112与汇流排的抵接提供缓冲,防止压紧件112以较大的力冲击汇流排和位于汇流排下方的电芯2000,能够进一步提高对电芯2000和汇流排的保护。As an optional solution, as shown in FIGS. 4 to 6 , each group of clamping assemblies 110 includes a clamping member 112 and a buffer structure, wherein the clamping member 112 can clamp the busbar to the corresponding pole, and the buffer structure can provide a buffer for the abutment between the clamping member 112 and the busbar. By providing a buffer structure to provide a buffer for the abutment between the clamping member 112 and the busbar, the clamping member 112 is prevented from impacting the busbar and the battery cell 2000 located below the busbar with a large force, and the protection of the battery cell 2000 and the busbar can be further improved.
具体而言,缓冲结构包括固定件114与弹性件115,其中,固定件114穿设于安装板300并能相对安装板300沿竖直方向滑动,固定件114的底部与压紧件112相连接,弹性件115套设在固定件114外,弹性件115的两端分别与安装板300和压紧件112相抵接,利用弹性件115的弹性形变为压紧件112与汇流排的抵接提供缓冲。Specifically, the buffer structure includes a fixing member 114 and an elastic member 115, wherein the fixing member 114 is passed through the mounting plate 300 and can slide in a vertical direction relative to the mounting plate 300, the bottom of the fixing member 114 is connected to the clamping member 112, the elastic member 115 is sleeved outside the fixing member 114, and the two ends of the elastic member 115 are respectively abutted against the mounting plate 300 and the clamping member 112, and the elastic deformation of the elastic member 115 is used to provide a buffer for the abutment between the clamping member 112 and the bus.
在本实施例中,缓冲结构还包括连接件113,第一对接件111固定在连接件113上,弹性件115的两端分别与连接件113和压紧件112相抵接。当压紧件112与汇流排相抵接后,若第二对接件210继续驱动第一对接件111向下(朝靠近电芯2000的方向)移动,连接件113会随第一对接件111向下移动,进而压缩设置在连接件113与压紧件112之间的弹性件115,由弹性件115吸收第一对接件111的抵压力,为压紧件112与汇流排的抵接提供缓冲。In this embodiment, the buffer structure further includes a connecting member 113, a first docking member 111 is fixed on the connecting member 113, and two ends of the elastic member 115 are respectively in contact with the connecting member 113 and the pressing member 112. After the pressing member 112 is in contact with the busbar, if the second docking member 210 continues to drive the first docking member 111 to move downward (towards the direction close to the battery cell 2000), the connecting member 113 will move downward with the first docking member 111, thereby compressing the elastic member 115 disposed between the connecting member 113 and the pressing member 112, and the elastic member 115 absorbs the pressing force of the first docking member 111, thereby providing a buffer for the contact between the pressing member 112 and the busbar.
需要说明的是,在本实施例中,固定件114为螺栓,弹性件115弹簧,安装板300上开设有第一穿设孔330,连接件113上开设有第二穿设孔1132,螺栓分别与第一穿设孔330和第二穿设孔1132间隙配合,螺栓的螺帽直径大于第一穿设孔330的直径,以保证螺栓的螺帽能够与安装板300抵接固定,螺栓的螺纹部穿设过第一穿设孔330和第二穿设孔1132后与压紧件112螺纹固定,弹簧套设在螺栓的螺纹部,并且弹簧的两端分别与连接件113和压紧件112相固定。弹簧与螺栓结构简单,组装方便。It should be noted that, in this embodiment, the fixing member 114 is a bolt, the elastic member 115 is a spring, the mounting plate 300 is provided with a first through hole 330, the connecting member 113 is provided with a second through hole 1132, the bolt is respectively fitted with the first through hole 330 and the second through hole 1132, the nut diameter of the bolt is larger than the diameter of the first through hole 330, so as to ensure that the nut of the bolt can be abutted and fixed with the mounting plate 300, the threaded portion of the bolt is passed through the first through hole 330 and the second through hole 1132 and then threadedly fixed with the clamping member 112, the spring is sleeved on the threaded portion of the bolt, and the two ends of the spring are respectively fixed with the connecting member 113 and the clamping member 112. The spring and the bolt have a simple structure and are easy to assemble.
为进一步提高压紧组件110的结构强度,每个缓冲结构内的固定件114均设置有多个。多个固定件114的底部均由上至下穿设过安装板300后与压紧件112相连,每个固定件114均与一个弹性件115对应设置,能够在提高压紧件112与连接件113之间的连接强度的同时,提高弹性件115对压紧件112的缓冲效果。需要说明的是,在本实施例中,缓冲结构内设置有4个固定件114,四个固定件114的底部均由上至下穿设过安装板300后与压紧件112相连,每个固定件114上均套设有一个弹性件115。在其他实施例中,也可以根据实际需求调整缓冲结构内固定件114的具体数量,本实施例不做具体限定。In order to further improve the structural strength of the clamping assembly 110, a plurality of fixing members 114 are provided in each buffer structure. The bottoms of the plurality of fixing members 114 are connected to the clamping member 112 after passing through the mounting plate 300 from top to bottom, and each fixing member 114 is provided corresponding to an elastic member 115, which can improve the buffering effect of the elastic member 115 on the clamping member 112 while improving the connection strength between the clamping member 112 and the connecting member 113. It should be noted that, in the present embodiment, four fixing members 114 are provided in the buffer structure, and the bottoms of the four fixing members 114 are connected to the clamping member 112 after passing through the mounting plate 300 from top to bottom, and an elastic member 115 is sleeved on each fixing member 114. In other embodiments, the specific number of fixing members 114 in the buffer structure can also be adjusted according to actual needs, and this embodiment does not make a specific limitation.
为便于后续焊接设备将抵紧在一起的汇流排和电芯2000的极耳焊接固定,如图3~图6所示,压紧件112上设置有第一避让口1121、移动压板200上设置有第二避让口220,安装板300上设置有第三避让口310,连接件113上设置有第四避让口1131,第二避让口220、第三避让口310、第四避让口1131以及第一避让口1121相互导通,焊接设备能够依次穿过第二避让口220、第三避让口310、第四避让口1131以及第一避让口1121后将汇流排与电芯2000的极柱焊接固定。需要说明的是,在本实施例中,焊接设备通过激光飞行焊接的焊接方式将汇流排与极柱焊接固定,激光飞行焊接技术的具体焊接属于现有技术,在此不再进行赘述。在其他实施例,也可以通过其他焊接方式将汇流排与极柱焊接固定,本实施例不做具体限定。In order to facilitate the subsequent welding equipment to weld and fix the busbar and the pole ear of the battery cell 2000 that are pressed together, as shown in Figures 3 to 6, the pressing member 112 is provided with a first avoidance opening 1121, the movable pressing plate 200 is provided with a second avoidance opening 220, the mounting plate 300 is provided with a third avoidance opening 310, and the connecting member 113 is provided with a fourth avoidance opening 1131. The second avoidance opening 220, the third avoidance opening 310, the fourth avoidance opening 1131 and the first avoidance opening 1121 are mutually conductive, and the welding equipment can pass through the second avoidance opening 220, the third avoidance opening 310, the fourth avoidance opening 1131 and the first avoidance opening 1121 in sequence to weld and fix the busbar and the pole of the battery cell 2000. It should be noted that in this embodiment, the welding equipment welds and fixes the busbar and the pole by laser flying welding. The specific welding of the laser flying welding technology belongs to the prior art and will not be repeated here. In other embodiments, the busbar and the pole may be welded and fixed by other welding methods, which are not specifically limited in this embodiment.
为在焊接过程中提高对汇流排和极柱的焊接保护,如图4和图5所示,压紧件112内设置有气体流道1122,保护气能够沿气体流道1122喷射在汇流排上。通过在压紧件112内设置供保护气输入的气体流道1122,能够在焊接设备对汇流排和极柱焊接的过程中对朝汇流排喷射保护气,避免汇流排和极柱在焊接过程中发生氧化。需要说明的是,在本实施例中,保护气为二氧化碳,在其他实施例中,保护气也可以为其他惰性气体,本实施例不做具体限定。In order to improve the welding protection of the busbar and the pole during the welding process, as shown in Figures 4 and 5, a gas flow channel 1122 is provided in the pressing member 112, and the shielding gas can be sprayed on the busbar along the gas flow channel 1122. By providing a gas flow channel 1122 for shielding gas input in the pressing member 112, shielding gas can be sprayed toward the busbar during the welding process of the busbar and the pole by the welding equipment, so as to avoid oxidation of the busbar and the pole during the welding process. It should be noted that in this embodiment, the shielding gas is carbon dioxide, and in other embodiments, the shielding gas can also be other inert gases, which is not specifically limited in this embodiment.
进一步地,压紧件112与汇流排抵接的一端设置有环形开口,环形开口与气体流道1122相导通,气体流道1122内的保护气能够沿环形开口喷射在汇流排上。通过在压紧件112与汇流排抵接的一端开设环形开口,将气体流道1122内的保护气沿环形开口喷射在汇流排上,保证保护气能够均匀喷射在汇流排和极柱的焊接区域,进一步提高对汇流排和极柱的焊接保护。Furthermore, an annular opening is provided at one end of the pressing piece 112 abutting against the busbar, and the annular opening is communicated with the gas flow channel 1122, so that the shielding gas in the gas flow channel 1122 can be sprayed onto the busbar along the annular opening. By providing an annular opening at one end of the pressing piece 112 abutting against the busbar, the shielding gas in the gas flow channel 1122 is sprayed onto the busbar along the annular opening, so that the shielding gas can be evenly sprayed onto the welding area of the busbar and the pole, thereby further improving the welding protection of the busbar and the pole.
显然,本实用新型的上述实施例仅仅是为了清楚说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.
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