CN221754399U - A copper busbar bender for wiring of power distribution cabinet - Google Patents
A copper busbar bender for wiring of power distribution cabinet Download PDFInfo
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- CN221754399U CN221754399U CN202420243970.3U CN202420243970U CN221754399U CN 221754399 U CN221754399 U CN 221754399U CN 202420243970 U CN202420243970 U CN 202420243970U CN 221754399 U CN221754399 U CN 221754399U
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 33
- 239000010949 copper Substances 0.000 title claims abstract description 33
- 238000009826 distribution Methods 0.000 title claims abstract description 10
- 238000005452 bending Methods 0.000 claims abstract description 38
- 230000003028 elevating effect Effects 0.000 claims abstract 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 229910003460 diamond Inorganic materials 0.000 description 12
- 239000010432 diamond Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及一种配电柜接线铜排折弯器,属于铜排折弯工具技术领域。The utility model relates to a copper bar bender for connecting a power distribution cabinet, and belongs to the technical field of copper bar bending tools.
背景技术Background Art
配电柜内使用的铜排为了接线美观、互不干扰、方便理线,需要对其进行一段或多段的垂直折弯,市面上专业的铜排折弯设备为传统的液压折弯机,体积大、占用空间大,而且造价非常高,最普通的小型折弯机也有1吨左右,装配车间受场地限制,不便采购较多的折弯机,有时候甚至只能通过手工锤击的方式将铜排折弯,操作效率低,为了满足用户的需求,十分需要设计一种针对铜排折弯使用的成本低、占用空间小,操作简单效率高的折弯机器。The copper busbars used in the power distribution cabinet need to be vertically bent in one or more sections for beautiful wiring, non-interference and convenient wiring. The professional copper busbar bending equipment on the market is the traditional hydraulic bending machine, which is large in size, occupies a large space and is very expensive. The most common small bending machine weighs about 1 ton. The assembly workshop is limited by the site and it is inconvenient to purchase more bending machines. Sometimes the copper busbar can only be bent by manual hammering, which has low operating efficiency. In order to meet the needs of users, it is very necessary to design a bending machine for copper busbar bending with low cost, small space, simple operation and high efficiency.
实用新型内容Utility Model Content
为了解决上述现有技术存在的不足,本实用新型提供了一种配电柜接线铜排折弯器,小巧轻便,制造成本低,能够对铜排进行精准的折弯,折弯角度可控。In order to solve the deficiencies of the above-mentioned prior art, the utility model provides a distribution cabinet wiring copper busbar bender, which is small and light, has a low manufacturing cost, can accurately bend the copper busbar, and the bending angle is controllable.
本实用新型解决其技术问题所采用的技术方案是:一种配电柜接线铜排折弯器,包括底板、龙门架、定位座、V槽下模、滑块、升降横梁、夹板、折弯刀、升降机构、凳子和铜排定位机构,底板固定在桌子或凳子上,底板顶部固定连接有龙门架,龙门架的横梁正下方的底板上设有V槽下模,V槽下模前后面的两端设有固定连接在底板上的定位座,定位座上设有螺纹旋入顶压V槽下模的定位螺丝,龙门架的立柱上均设有能够上下滑动的滑块,滑块间固定有升降横梁,升降横梁中间设有通过夹板夹持固定的折弯刀,折弯刀能落入V槽下模内,在V槽下模后方设有铜排定位机构,在升降横梁与龙门架的横梁间设有升降机构,升降机构包括菱形连杆机构、丝杠、减速器、伺服电机驱动器和脚踏开关,菱形连杆机构的上端点与龙门架的横梁中间处铰接,菱形连杆机构的下端点与升降横梁的中间处铰接,菱形连杆机构的左右端点出均通过铰接座铰接,左右两铰接座间穿入有丝杠,左侧的铰接座与丝杠螺纹连接,右侧的铰接座套在丝杠上,在右侧的铰接座右侧固定有减速器,减速器的输出轴端与丝杠固定连接在一起,减速器的输入轴端与伺服电机的轴端连接,伺服电机的伺服电机驱动器固定在凳子上,脚踏开关通过伺服电机驱动器控制伺服电机的正反转。The technical solution adopted by the utility model to solve its technical problems is: a copper busbar bender for wiring of a power distribution cabinet, comprising a bottom plate, a gantry, a positioning seat, a V-groove lower die, a slider, a lifting beam, a clamping plate, a bending knife, a lifting mechanism, a stool and a copper busbar positioning mechanism, wherein the bottom plate is fixed on a table or a stool, the top of the bottom plate is fixedly connected with the gantry, a V-groove lower die is arranged on the bottom plate directly below the crossbeam of the gantry, positioning seats fixedly connected to the bottom plate are arranged at both ends of the front and rear of the V-groove lower die, positioning screws threaded into the top-pressing V-groove lower die are arranged on the positioning seat, sliders capable of sliding up and down are arranged on the upright posts of the gantry, a lifting beam is fixed between the sliders, a bending knife clamped and fixed by a clamping plate is arranged in the middle of the lifting beam, the bending knife can fall into the V-groove lower die, a copper busbar positioning mechanism is arranged behind the V-groove lower die, A lifting mechanism is provided between the lifting beam and the beam of the gantry, and the lifting mechanism includes a diamond connecting rod mechanism, a lead screw, a reducer, a servo motor driver and a foot switch. The upper end point of the diamond connecting rod mechanism is hinged to the middle of the beam of the gantry, and the lower end point of the diamond connecting rod mechanism is hinged to the middle of the lifting beam. The left and right end points of the diamond connecting rod mechanism are hinged through an articulated seat, and a lead screw is inserted between the left and right articulated seats. The articulated seat on the left is threadedly connected to the lead screw, and the articulated seat on the right is sleeved on the lead screw. A reducer is fixed on the right side of the right articulated seat, and the output shaft end of the reducer is fixedly connected to the lead screw, and the input shaft end of the reducer is connected to the shaft end of the servo motor. The servo motor driver of the servo motor is fixed on the stool, and the foot switch controls the forward and reverse rotation of the servo motor through the servo motor driver.
本实用新型的有益效果是:提供了一种体积小巧、造价更低、方便操作的铜排折弯机器,占用空间很小,整个装置可固定在桌子上或凳子上,方便移动和搬运,方便配电工人在工厂施工使用或室外现场施工使用,操作简单,折弯尺寸先通过激光灯进行定位,精度高,同时折弯角度可手动控制,方便用户使用。The beneficial effects of the utility model are: providing a copper busbar bending machine with a small size, lower cost and easy operation, which occupies very little space. The entire device can be fixed on a table or a stool, which is convenient to move and carry. It is convenient for distribution workers to use it in factory construction or outdoor on-site construction. The operation is simple. The bending size is first positioned by a laser light with high precision. At the same time, the bending angle can be manually controlled, which is convenient for users to use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和具体实施方式对本实用新型进一步说明。The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.
图1为本实用新型的前视结构示意图。FIG1 is a front structural schematic diagram of the utility model.
图2为本实用新型的后视结构示意图。FIG. 2 is a schematic diagram of the rear structure of the present invention.
图3为本实用新型的龙门架体结构示意图。FIG3 is a schematic diagram of the gantry structure of the utility model.
图4为本实用新型的部分结构剖视图。FIG. 4 is a partial structural sectional view of the utility model.
图5为本实用新型的底板结构示意图。FIG5 is a schematic diagram of the bottom plate structure of the present utility model.
图中标号:Numbers in the figure:
1、底板,2、龙门架,3、定位座,4、V槽下模,5、滑块,6、升降横梁,7、夹板,8、折弯刀,9、菱形连杆机构,10、丝杠,11、减速器,12、伺服电机驱动器,13、脚踏开关,14、凳子,21、激光灯,41、挡板,42、光杠,43、弹簧。1. Base plate, 2. Gantry, 3. Positioning seat, 4. V-groove lower die, 5. Slider, 6. Lifting beam, 7. Clamp, 8. Bending knife, 9. Diamond connecting rod mechanism, 10. Screw, 11. Reducer, 12. Servo motor driver, 13. Foot switch, 14. Stool, 21. Laser light, 41. Baffle, 42. Light bar, 43. Spring.
具体实施方式DETAILED DESCRIPTION
如图1-5所示,一种配电柜接线铜排折弯器,包括底板1、龙门架2、定位座3、V槽下模4、滑块5、升降横梁6、夹板7、折弯刀8、升降机构、凳子14和铜排定位机构。As shown in Figures 1-5, a copper busbar bender for wiring in a distribution cabinet includes a base plate 1, a gantry 2, a positioning seat 3, a V-groove lower die 4, a slider 5, a lifting beam 6, a clamping plate 7, a bending knife 8, a lifting mechanism, a stool 14 and a copper busbar positioning mechanism.
底板1固定在桌子或凳子14上,或者固定在其它能够稳定放置在地面上的架体上。The bottom plate 1 is fixed on a table or a stool 14, or on other frames that can be stably placed on the ground.
底板1顶部固定连接有龙门架2,龙门架2的横梁与底板1平行,在其横梁正下方的底板1上设有V槽下模4,V槽下模4的宽度略大于需要折弯的铜排宽度。A gantry 2 is fixedly connected to the top of the bottom plate 1, and the crossbeam of the gantry 2 is parallel to the bottom plate 1. A V-groove lower die 4 is provided on the bottom plate 1 just below the crossbeam, and the width of the V-groove lower die 4 is slightly larger than the width of the copper bar to be bent.
V槽下模4前后面的两端设有固定连接在底板1上的定位座3,定位座3上设有螺纹旋入顶压V槽下模4的定位螺丝,通过调节四个定位螺丝确定V槽下模4位于底板1的中心位置。The front and rear ends of the V-groove lower die 4 are provided with positioning seats 3 fixedly connected to the base plate 1. The positioning seats 3 are provided with positioning screws that are threaded into and press the V-groove lower die 4. The V-groove lower die 4 is located at the center of the base plate 1 by adjusting the four positioning screws.
龙门架2的立柱内壁加工为轨道面,在其立柱上均设有能够上下滑动的滑块5,滑块5间固定有升降横梁6,升降横梁6两端插入两侧滑块5的矩形套内,在矩形套侧壁设有螺纹选入顶压升降横梁6的螺丝,通过调节螺丝使升降横梁6与底板1平行。The inner wall of the column of the gantry 2 is processed into a track surface, and a slider 5 that can slide up and down is provided on the column. A lifting beam 6 is fixed between the sliders 5. The two ends of the lifting beam 6 are inserted into the rectangular sleeves of the sliders 5 on both sides. The side walls of the rectangular sleeve are provided with screws with threads selected to press the lifting beam 6. The lifting beam 6 is made parallel to the base plate 1 by adjusting the screws.
升降横梁6中间设有通过夹板7夹持固定的折弯刀8,夹板7通过数个等间距的螺丝把合在升降横梁6上,在折弯刀8的顶面与升降横梁6间设有斜铁,使其折弯刀8底端刀刃与V槽下模4平行,折弯刀8能落入V槽下模4内。A bending knife 8 is provided in the middle of the lifting beam 6 and is clamped and fixed by a clamping plate 7. The clamping plate 7 is fastened to the lifting beam 6 by several screws at equal intervals. An inclined iron is provided between the top surface of the bending knife 8 and the lifting beam 6 so that the bottom blade of the bending knife 8 is parallel to the V-groove lower die 4, and the bending knife 8 can fall into the V-groove lower die 4.
在V槽下模4后方设有铜排定位机构,铜排定位机构包括挡板41、光杠42和弹簧43,在V槽下模4后端固定有一对与其后端面垂直的光杠42,光杠42设有通过轴套与其滑动连接的挡板41,挡板41与V槽下模4平行,挡板41的顶面高于V槽下模4,在挡板41与光杠42的后端帽间设有套在光杠42上的弹簧43,这样从前方放入的铜排底面压在V槽下模4顶面上,而端部能够顶压在挡板41上,使其能够与V槽下模4保持垂直。A copper bar positioning mechanism is provided at the rear of the V-groove lower die 4, and the copper bar positioning mechanism includes a baffle 41, a light bar 42 and a spring 43. A pair of light bars 42 perpendicular to the rear end surface of the V-groove lower die 4 is fixed at the rear end of the V-groove lower die 4, and the light bar 42 is provided with a baffle 41 slidably connected thereto through a shaft sleeve, and the baffle 41 is parallel to the V-groove lower die 4, and the top surface of the baffle 41 is higher than the V-groove lower die 4, and a spring 43 sleeved on the light bar 42 is provided between the baffle 41 and the rear end cap of the light bar 42, so that the bottom surface of the copper bar inserted from the front is pressed on the top surface of the V-groove lower die 4, and the end can be pressed on the baffle 41, so that it can remain vertical to the V-groove lower die 4.
在升降横梁6与龙门架2的横梁间设有升降机构,升降机构包括菱形连杆机构9、丝杠10、减速器11、伺服电机驱动器12和脚踏开关13,菱形连杆机构9的上端点与龙门架2的横梁中间处铰接,菱形连杆机构9的下端点与升降横梁6的中间处铰接,菱形连杆机构9的左右端点出均通过铰接座铰接,左右两铰接座间穿入有丝杠10,左侧的铰接座与丝杠10螺纹连接,右侧的铰接座套在丝杠10上,在右侧的铰接座右侧固定有减速器11,减速器11的输出轴端与丝杠10固定连接在一起,减速器11的输入轴端与伺服电机的轴端连接,伺服电机的伺服电机驱动器12固定在凳子14上,脚踏开关13通过伺服电机驱动器12控制伺服电机的正反转。A lifting mechanism is provided between the lifting beam 6 and the beam of the gantry 2, and the lifting mechanism includes a diamond connecting rod mechanism 9, a screw 10, a reducer 11, a servo motor driver 12 and a foot switch 13. The upper end point of the diamond connecting rod mechanism 9 is hinged to the middle of the beam of the gantry 2, and the lower end point of the diamond connecting rod mechanism 9 is hinged to the middle of the lifting beam 6. The left and right end points of the diamond connecting rod mechanism 9 are hinged through an articulated seat, and a screw 10 is inserted between the left and right articulated seats. The articulated seat on the left is threadedly connected to the screw 10, and the articulated seat on the right is sleeved on the screw 10. A reducer 11 is fixed on the right side of the articulated seat on the right, and the output shaft end of the reducer 11 is fixedly connected to the screw 10, and the input shaft end of the reducer 11 is connected to the shaft end of the servo motor. The servo motor driver 12 of the servo motor is fixed on the stool 14, and the foot switch 13 controls the forward and reverse rotation of the servo motor through the servo motor driver 12.
通过脚踏开关13控制伺服电机正转,菱形连杆机构9的左右端点在转动的丝杠带动下,向中间靠拢,菱形连杆机构9的上下端点间的间距增大,升降横梁6下降,通过折弯刀8下压位于V槽下模4上的铜排,从而实现铜排的折弯,菱形连杆机构9成为折弯刀8的加压机构。通过脚踏开关13控制伺服电机反转,折弯刀8升起。The servo motor is controlled to rotate forward by the foot switch 13. The left and right ends of the diamond link mechanism 9 are driven by the rotating lead screw to move toward the middle, the distance between the upper and lower ends of the diamond link mechanism 9 increases, the lifting beam 6 descends, and the copper bar on the V-groove lower die 4 is pressed down by the bending knife 8, so as to achieve the bending of the copper bar, and the diamond link mechanism 9 becomes a pressurizing mechanism of the bending knife 8. The servo motor is controlled to reverse by the foot switch 13, and the bending knife 8 rises.
在龙门架2的一侧立柱上开设有椭圆矩形槽,槽内设有激光灯21,激光灯21通过支架固定在龙门架2上,激光灯21的光线与V槽下模4平行,且位于其V槽线的上方,当铜排需要进行折弯时,人工在铜排表面划上折弯线,再将铜排放置在V槽下模4上时,当激光灯21发出的光束与折弯线重合时,折弯刀8下落折弯位置为折弯线位置,实现精准定位,提高折弯精度和折弯效率。An elliptical rectangular groove is opened on one side column of the gantry 2, and a laser lamp 21 is arranged in the groove. The laser lamp 21 is fixed to the gantry 2 through a bracket. The light of the laser lamp 21 is parallel to the V-groove lower mold 4 and is located above its V-groove line. When the copper bar needs to be bent, a bending line is manually drawn on the surface of the copper bar, and then the copper bar is placed on the V-groove lower mold 4. When the light beam emitted by the laser lamp 21 coincides with the bending line, the bending knife 8 falls to the bending line position, thereby achieving precise positioning and improving the bending accuracy and bending efficiency.
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