CN221747862U - Five-hole corrugated pipe and production device - Google Patents
Five-hole corrugated pipe and production device Download PDFInfo
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- CN221747862U CN221747862U CN202323132103.7U CN202323132103U CN221747862U CN 221747862 U CN221747862 U CN 221747862U CN 202323132103 U CN202323132103 U CN 202323132103U CN 221747862 U CN221747862 U CN 221747862U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims description 15
- 238000000465 moulding Methods 0.000 claims description 15
- 239000012778 molding material Substances 0.000 claims description 8
- 230000007423 decrease Effects 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型属于波纹管技术领域,尤其涉及一种五孔波纹管及生产装置。The utility model belongs to the technical field of corrugated pipes, and in particular relates to a five-hole corrugated pipe and a production device.
背景技术Background Art
五孔波纹管,是一种穿线管材,此种管材内壁光滑,可直接用来穿电缆、光缆等,节省工时,其结构合理,使用价值高,寿命长,刚度好,它主要用于铺设电网、通信电缆的护套管。The five-hole corrugated pipe is a wire threading pipe with a smooth inner wall, which can be used directly to thread electrical cables, optical cables, etc., saving labor time. It has a reasonable structure, high use value, long life and good rigidity. It is mainly used for laying sheath pipes for power grids and communication cables.
传统的五孔管在生产的时候,需要用到五孔管模具,然后将已经融化的液态塑料通过挤出机挤入五孔管模具中,经过模具成型后形成五孔管。如图1所示,五孔管1包括五根周向均布的五根直管,相邻的两根直管黏连在一起,但由于相互黏连的接触面积小,导致结构不稳定,埋地使用时容易散开。When producing a traditional five-hole pipe, a five-hole pipe mold is needed, and then the melted liquid plastic is squeezed into the five-hole pipe mold through an extruder, and the five-hole pipe is formed after the mold is formed. As shown in Figure 1, the five-hole pipe 1 includes five straight pipes evenly distributed in the circumference, and two adjacent straight pipes are adhered together, but due to the small contact area of mutual adhesion, the structure is unstable and it is easy to fall apart when buried.
实用新型内容Utility Model Content
针对上述不足,本实用新型所要解决的第一个技术问题是:提供一种五孔管位于波纹管内的五孔波纹管,有效保护五孔管,五孔管结构稳定,不容易散开。基于同一个发明构思,本实用新型所要解决的第一个技术问题是:提供一种生产上述五孔波纹管的生产装置。In view of the above shortcomings, the first technical problem to be solved by the utility model is: to provide a five-hole corrugated pipe with a five-hole pipe located inside the corrugated pipe, effectively protecting the five-hole pipe, and the five-hole pipe has a stable structure and is not easy to fall apart. Based on the same inventive concept, the first technical problem to be solved by the utility model is: to provide a production device for producing the above five-hole corrugated pipe.
为解决上述第一个技术问题,本实用新型的技术方案是:In order to solve the above-mentioned first technical problem, the technical solution of the utility model is:
一种五孔波纹管,包括:五孔管,还包括波纹管,所述五孔管位于所述波纹管内。A five-hole corrugated pipe comprises: a five-hole pipe and a corrugated pipe, wherein the five-hole pipe is located inside the corrugated pipe.
优选地,所述五孔管与所述波纹管固定连接。Preferably, the five-hole tube is fixedly connected to the corrugated tube.
优选地,所述波纹管的内径大于所述五孔管的最大径向尺寸。Preferably, the inner diameter of the bellows is larger than the maximum radial dimension of the five-hole tube.
为解决上述第二个技术问题,本实用新型的技术方案是:In order to solve the above second technical problem, the technical solution of the utility model is:
一种五孔波纹管生产装置,用于生产上述的五孔波纹管,包括:五孔管挤出机和五孔管模具,所述五孔管挤出机的出料口与所述五孔管模具的进料口连接,还包括波纹管挤出机、波纹管模具和成型机,所述波纹管挤出机的出料口与所述波纹管模具的进料口连接;A five-hole corrugated pipe production device, used for producing the above-mentioned five-hole corrugated pipe, comprising: a five-hole pipe extruder and a five-hole pipe mold, wherein the discharge port of the five-hole pipe extruder is connected to the feed port of the five-hole pipe mold, and further comprising a corrugated pipe extruder, a corrugated pipe mold and a molding machine, wherein the discharge port of the corrugated pipe extruder is connected to the feed port of the corrugated pipe mold;
所述五孔管挤出机用于给所述五孔管模具提供五孔管成型材料,所述五孔管模具用于将所述五孔管成型原料成型为所述五孔管,所述波纹管挤出机用于给所述波纹管模具提供波纹管成型材料,所述波纹管模具用于将所述波纹管成型材料成型为圆形料坯,所述圆形料坯附着于所述五孔管上,所述成型机将所述圆形料坯成型为所述波纹管。The five-hole tube extruder is used to provide five-hole tube molding material to the five-hole tube mold, and the five-hole tube mold is used to mold the five-hole tube molding raw material into the five-hole tube. The corrugated tube extruder is used to provide corrugated tube molding material to the corrugated tube mold, and the corrugated tube mold is used to mold the corrugated tube molding material into a circular blank. The circular blank is attached to the five-hole tube, and the molding machine molds the circular blank into the corrugated tube.
优选地,所述波纹管模具包括进料接块、螺旋体和套设于所述螺旋体外部的口模,所述螺旋体设有螺旋槽,所述螺旋槽和所述口模围成螺旋料道,沿所述波纹管成型材料的流动方向,所述螺旋料道逐渐减小,所述进料接块设有与所述螺旋料道相通的进料口,所述螺旋体和所述口模之间设有出料口,所述出料口与所述螺旋料道相通。Preferably, the corrugated pipe mold includes a feed block, a spiral body and a die sleeved on the outside of the spiral body, the spiral body is provided with a spiral groove, the spiral groove and the die form a spiral material channel, and the spiral material channel gradually decreases along the flow direction of the corrugated pipe molding material. The feed block is provided with a feed port connected to the spiral material channel, and a discharge port is provided between the spiral body and the die, and the discharge port is connected to the spiral material channel.
优选地,所述进料接块固定连接有第一法兰,所述进料接块通过所述第一法兰与所述口模固定连接。Preferably, the feed connection block is fixedly connected with a first flange, and the feed connection block is fixedly connected to the die through the first flange.
优选地,所述第一法兰螺纹连接于所述进料接块上。Preferably, the first flange is threadedly connected to the feed connection block.
优选地,所述进料接块固定有第二法兰,所述进料接快通过所述第二法兰与所述波纹管挤出机固定连接。Preferably, the feed connection block is fixed with a second flange, and the feed connection block is fixedly connected to the corrugated tube extruder via the second flange.
优选地,所述第二法兰螺纹连接于所述进料接块上。Preferably, the second flange is threadedly connected to the feed connection block.
采用了上述技术方案后,本实用新型的有益效果是:After adopting the above technical solution, the beneficial effects of the utility model are:
本申请中,由于五孔管位于波纹管内,波纹管具有较高的强度,能承受较高的压力,使五孔管得到良好的保护,五孔管结构稳定,延长了五孔管的使用寿命。In the present application, since the five-hole pipe is located inside the corrugated pipe, the corrugated pipe has high strength and can withstand high pressure, so that the five-hole pipe is well protected, the structure of the five-hole pipe is stable, and the service life of the five-hole pipe is extended.
本申请的五孔波纹管生产装置解决了五孔波纹管的生产问题,且结构简单,成本低,生产效率高。The five-hole corrugated pipe production device of the present application solves the production problem of five-hole corrugated pipes, and has a simple structure, low cost and high production efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是现有技术中五孔管的结构示意图;FIG1 is a schematic diagram of the structure of a five-hole pipe in the prior art;
图2是本实用新型五孔波纹管实施例的主视结构示意图;FIG2 is a schematic diagram of the front view of a five-hole bellows embodiment of the utility model;
图3是图2中A-A向的剖视结构示意图;Fig. 3 is a schematic cross-sectional view of the structure along the line A-A in Fig. 2;
图4是本实用新型五孔波纹管生产装置实施例的结构示意图;FIG4 is a schematic structural diagram of an embodiment of a five-hole corrugated pipe production device of the utility model;
图5是图4中波纹管模具的剖视结构示意图;FIG5 is a schematic cross-sectional view of the bellows mold in FIG4 ;
图中:1、五孔管;2、波纹管;3、五孔管挤出机;4、五孔管模具;5、波纹管挤出机;6、波纹管模具;61、进料接块;62、螺旋体;63、口模;64、螺旋料道;65、进料口;66、出料口;67、第一法兰;68、第二法兰;7、成型机;71、成型模块;8、圆形料坯。In the figure: 1. five-hole pipe; 2. corrugated pipe; 3. five-hole pipe extruder; 4. five-hole pipe mold; 5. corrugated pipe extruder; 6. corrugated pipe mold; 61. feed block; 62. spiral; 63. die; 64. spiral channel; 65. feed port; 66. discharge port; 67. first flange; 68. second flange; 7. molding machine; 71. molding module; 8. round blank.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,且不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
实施例一Embodiment 1
如图2和图3共同所示,一种五孔波纹管,包括:五孔管1和波纹管2,五孔管1位于波纹管2内,波纹管2具有较高的强度,能承受较高的压力,使五孔管1得到良好的保护,五孔管1结构稳定,延长了五孔管1的使用寿命。As shown in Figures 2 and 3, a five-hole corrugated pipe includes: a five-hole pipe 1 and a bellows 2. The five-hole pipe 1 is located in the bellows 2. The bellows 2 has high strength and can withstand high pressure, so that the five-hole pipe 1 is well protected. The five-hole pipe 1 has a stable structure and extends the service life of the five-hole pipe 1.
其中,五孔管1与波纹管2固定连接,或者,波纹管2的内径略大于五孔管1的最大径向尺寸,波纹管2不与五孔管1连接。The five-hole tube 1 is fixedly connected to the corrugated tube 2 , or the inner diameter of the corrugated tube 2 is slightly larger than the maximum radial dimension of the five-hole tube 1 , and the corrugated tube 2 is not connected to the five-hole tube 1 .
实施例二Embodiment 2
如图4所示,一种五孔波纹管生产装置,用于生产实施例一涉及的五孔波纹管,包括:五孔管挤出机3、五孔管模具4、波纹管挤出机5、波纹管模具6和成型机7,五孔管挤出机3的出料口与五孔管模具4的进料口连接,波纹管挤出机5的出料口与波纹管模具6的进料口连接。As shown in Figure 4, a five-hole corrugated pipe production device is used to produce the five-hole corrugated pipe involved in Example 1, including: a five-hole pipe extruder 3, a five-hole pipe mold 4, a corrugated pipe extruder 5, a corrugated pipe mold 6 and a molding machine 7, the discharge port of the five-hole pipe extruder 3 is connected to the feed port of the five-hole pipe mold 4, and the discharge port of the corrugated pipe extruder 5 is connected to the feed port of the corrugated pipe mold 6.
五孔波纹管生产过程中,用于生产五孔管1的颗粒料经过五孔管挤出机3加热、熔融、塑化后,进入五孔管模具4中,在其内成型后挤出,得到五孔管1;同时,用于生产波纹管2的颗粒料经过波纹管挤出机5加热、熔融、塑化后,进入波纹管模具6,在其内成型后挤出,得到圆形料坯8,此时五孔管1穿过圆形料坯8,五孔管1带动圆形料坯8进入成型机7中,圆形料坯8通过成型机7各个成型模块71的真空吸气紧贴模块内腔成型。根据需要,在成型过程中,通过改变成型模块71内径的大小,可使波纹管2在成型时使波谷与五孔管1黏连或分开。During the production process of the five-hole corrugated tube, the granular material used to produce the five-hole tube 1 is heated, melted, and plasticized by the five-hole tube extruder 3, and then enters the five-hole tube mold 4, where it is formed and extruded to obtain the five-hole tube 1; at the same time, the granular material used to produce the corrugated tube 2 is heated, melted, and plasticized by the corrugated tube extruder 5, and then enters the corrugated tube mold 6, where it is formed and extruded to obtain a circular blank 8. At this time, the five-hole tube 1 passes through the circular blank 8, and the five-hole tube 1 drives the circular blank 8 into the molding machine 7. The circular blank 8 is formed by the vacuum suction of each molding module 71 of the molding machine 7 and is tightly attached to the inner cavity of the module. According to needs, during the molding process, by changing the size of the inner diameter of the molding module 71, the corrugated tube 2 can make the trough adhere to or separate from the five-hole tube 1 during molding.
如图5所示,波纹管模具6包括进料接块61、螺旋体62和套设于螺旋体62外部的口模63,螺旋体62设有螺旋槽,螺旋槽和口模63围成螺旋料道64,沿波纹管成型材料的流动方向,螺旋料道64逐渐减小,进料接块61设有与螺旋料道64相通的进料口65,螺旋体62和口模63之间设有出料口66,出料口66与螺旋料道64相通。颗粒料经过波纹管挤出机5处理后通过进料口65进入螺旋料道64中,在螺旋料道64一圈圈的流动过程中,各种原料混合均匀,最后由出料口66挤出成型为圆形料坯8。As shown in FIG5 , the corrugated tube mold 6 comprises a feed block 61, a spiral body 62 and a die 63 sleeved on the outside of the spiral body 62. The spiral body 62 is provided with a spiral groove, and the spiral groove and the die 63 form a spiral material channel 64. The spiral material channel 64 gradually decreases along the flow direction of the corrugated tube molding material. The feed block 61 is provided with a feed port 65 communicating with the spiral material channel 64. A discharge port 66 is provided between the spiral body 62 and the die 63, and the discharge port 66 is communicated with the spiral material channel 64. After being processed by the corrugated tube extruder 5, the granular material enters the spiral material channel 64 through the feed port 65. In the process of the spiral material channel 64 flowing in circles, various raw materials are evenly mixed, and finally extruded from the discharge port 66 to form a circular blank 8.
图示实施例中,进料接块61固定连接有第一法兰67,第一法兰67通过螺栓与口模63固定连接。优选地,进料接块61与第一法兰67螺纹连接。In the illustrated embodiment, the feed block 61 is fixedly connected with a first flange 67, and the first flange 67 is fixedly connected to the die 63 by bolts. Preferably, the feed block 61 is threadedly connected to the first flange 67.
图示实施例中,进料接块61固定有第二法兰68,第二法兰68通过螺栓与波纹管挤出机5固定连接。优选地,第二法兰68螺纹连接于进料接块61上。In the illustrated embodiment, the feed block 61 is fixed with a second flange 68, and the second flange 68 is fixedly connected to the corrugated tube extruder 5 by bolts. Preferably, the second flange 68 is threadedly connected to the feed block 61.
以上所述为本实用新型最佳实施方式的举例,其中未详细述及的部分均为本领域普通技术人员的公知常识。本实用新型的保护范围以权利要求的内容为准,任何基于本实用新型的技术启示而进行的等效变换,也在本实用新型的保护范围之内。The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical enlightenment of the utility model is also within the protection scope of the utility model.
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