CN2217475Y - Bottle-scrubbing device with tracing sprinkling function - Google Patents

Abstract

The utility model relates to a screwed bottle type bottle scrubbing device, which is composed of inner and outer support frames, a rotating disk type water supply mechanism, a screwed bottle mechanism, a support bottle mechanism and a spraying and scrubbing mechanism. The upper end of the rotating disk is in the shape of circular ring, and the lower end of the rotating disk is in the shape of round concavity. The water supply mechanism is arranged at the upper end the main shaft, and the screwed bottle mechanism is arranged on the upper of circular ring. The support bottle mechanism and the spraying and scrubbing mechanism are arranged on the sliding shaft which is fastened to the hemline of the round concavity. The utility model brushes the inner and outer walls of bottle and sealing surface, at the same time, the water in the bottle after tracing sprinkling is used for tracing sprinkling of the outside of the bottle. During washing the bottle, water stream continuously washes the bottle from the bottom part of the inner of bottle along the wall of the bottle. Two kinds of brush hair of the outer brush have favorable effect of bottle brushing, particularly remove label paper. The utility model has the advantages of simple structure, small size, water saving and high efficiency.

Description

A kind of Apparatus for cleaning bottles by using brushes with tracking spray function

The utility model belongs to a kind of automatic Apparatus for cleaning bottles by using brushes of bottle formula that revolves.

At present, manufacturing enterprises such as many breweries, Soft Drinks Plant, in real work, when adopting common bottle brushing machine to brush bottle, to adorning the old bottle of the higher NATURAL SWEET WINE of pol, sweet drink etc., because when the brush bottle, can not spray simultaneously in the bottle, so that a bottle inner bottom part not easy-clear that usually is clamminess often have iron rust and other dirts at the bottleneck position of old bottle, and this position often belongs to the dead angle, be more difficult to get and scrub, and common bottle brushing machine fountain head all is arranged on the support, can not do to follow the tracks of spray to bottle, so water consumption is bigger.Chinese patent application 89211608.0 disclosed scrubbing in the scheme, bottle transmits machinery and does intermittent the rotation, bottle brushing mechanism is in vertical reciprocating motion, per minute not intermittently and make a round trip is only scrubbed a bottle, and in whole process, the time proportion that is used to brush bottle is less, so the disclosed device brush of this scheme bottle is not thorough, and efficient is lower.

The purpose of this utility model provides a kind of can the continuously and smoothly running, spray doing in the bottle to follow the tracks of during the brush bottle, and the water that flow out spray back in the bottle be used for outer work of bottle follow the tracks of spray, can scrub the bottleneck position and finish and dash bottle, water-saving efficient revolve the automatic Apparatus for cleaning bottles by using brushes of bottle formula.

Above-mentioned purpose of the present utility model is achieved through the following technical solutions.The rotating disk water supply mechanism: a base is fixed on the inner support, a main shaft that is cast as one with it is positioned at its central authorities, settle a spill rotating disk on the main shaft, this rotating disk upper end is circular, the lower end is round concavity, internal radius is recessed with the footpath with circle, the annulus outer rim is processed into belt grooves, even several through holes of cloth on the annulus, the even cloth in circle concave bottom limit is settled some sliding axles, the even cloth of the recessed outer rim of circle is settled several bottles card, there is one to be cast as one with it and to protrude at the rotating disk circle centre position with the tubulose of central through hole with the footpath, the main shaft upper end is higher than tubulose protrudes, and the main shaft top is that a cross section is arc protrusion, and the center of main shaft and base is a through hole along axis, the lower end, hole taps into water pipe, the main shaft upper end cover goes into the top cover of a flanged and endoporus and is fixed on tubulose to protrude, and top cover endoporus and main shaft upper end are with directly and with the cambered surface of arc protrusion contacting, and several tapped through holes of cloth are spared at the top cover edge; Revolve a bottle mechanism: the power transmission shaft in this mechanism is upward through the through hole on the rotating disk annulus and inserts bearing, and belt pulley is settled on the power transmission shaft top, and the lower end is the disk of band screw, the inboard is conical annulus lining rubber slab is fixed on the disk; Bottle supporting mechanism: there are two axis holes the pallet inboard in this mechanism, be enclosed within behind the lining axle sleeve on the sliding axle on rotating disk circle concave bottom limit, there are two through holes in the pallet outside, insert the quill shaft that the upper end is had behind the bearing flange and be passed down through bearing, and the inboard is conical annulus lining rubber ring is fixed on the flange, by the pallet through hole, a through hole is inclined upwardly out, termination outer nozzle on the hole, the lower end taps into water and chews, the quill shaft lower end is inserted in the spill rubber ring and is fixed on the pallet lower end, and a bearing has been settled in the pallet inside edge, and bearing drops on and is fixed in inner support and has in the ring-type on two slopes up and down on the guide rail; Spary mechanism, this mechanism comprises brush spraying mechanism in several, outer brush and several bottleneck brush that is placed in the recessed outer rim of circle that is fixed in support arm, there are two axis holes fixation fork inboard in it in brush spraying mechanism, be enclosed within behind the lining axle sleeve on the sliding axle on rotating disk circle concave bottom limit, there are two screws in its outside, be screwed into the screw rod of upper end band disk, disc centre is along the axis perforate, insert and the fixing general interior handspike of brushing, a screw is arranged on disk, an end that is screwed into the threaded pipe of inner nozzle connects the three-way pipe delivery port that is placed on the fixation fork through little flexible pipe, the three-way pipe water inlet connects flexible pipe, the flexible pipe other end connects the tapped through hole of main shaft upper end top cover through screwed pipe, inner nozzle is tied up on the interior brush handspike, its top and the handspike are contour, settle a bearing at the fixation fork outer ledge, bearing drops on and is fixed in support arm and has on the ring-type outer guide on two slopes up and down, above mechanism is when work, brush bottle water from water inlet pipe along main shaft and the tapped through hole of the through hole the base on top cover distribute to each inner nozzle by flexible pipe, when the aperture of the tapped through hole on the top cover contacted with the cambered surface of arc protrusion, the water route was closed condition accordingly, otherwise, then open and supply water.

Above-mentioned each mechanism, after power and water source are provided, but just cooperating is realized the purpose of this utility model.The continuously and smoothly of rotating disk rotates; belt pulley by belt grooves on the rotating disk annulus and decelerator output is finished by settling belt; such power delivery mode can occur under the abnormal conditions of excess load at Apparatus for cleaning bottles by using brushes, by belt creep each mechanism for implementing is protected; in addition; also settled two cinctures on support arm, they and driving wheel are settled shape triangular in shape behind the belt, when the belt pulley in revolving bottle mechanism is between two cinctures; just contact with belt, thereby drive the bottle rotation.During work, bottleneck is dropped on the rubber ring in the bottle supporting mechanism down, bottle bottom branch pushes in the bottle card, rotation along with rotating disk, working procedure is as follows: bottle supporting mechanism withstood on the rubber slab that revolves in bottle mechanism with the liter → bottle end on the interior guide rail slope, bottle is compacted, the bottleneck brush contacts with bottleneck, open in the water route, water spray prewashing → interior brush spraying mechanism inserts in the bottle with brush in the liter → inner nozzle on the outer guide slope, the disk of brush closely contacts with pallet lower end spill rubber ring in fixing, bottle is further compressed, a space is air-tight state in interior brush passage and the bottle, the water that flows out is chewed through water inlet and is sprayed to bottle outer wall → belt pulley along inclined hole from outer nozzle and contact with belt, bottle rotation → bottle contacts with outer the brush, and brush bottle → bottle falls with the outer guide slope with brush disengaging → belt pulley and belt disengaging outward → interior brush spraying mechanism utilization deadweight, utilizes to conduct oneself with dignity towards bottle → bottle supporting mechanism to break away from bottleneck with interior guide rail slope whereabouts → bottleneck brush, scrub and finish → get bottle.

Outer brush in the above-mentioned Apparatus for cleaning bottles by using brushes, its bristle divides two parts, the part that contacts with bottle earlier is more thick and stiff, the part that the back contacts with bottle is soft, to strengthen the effect of removing old bottle label paper, for anti-sealing spatters on sliding axle, water fender has been installed at the two ends up and down of pallet respectively, and in the recessed outer rim of rotating disk circle lower end, has settled a dash shirt rim along circumference, in addition, between main shaft upper end and the top cover endoporus and between the quill shaft and pallet of pallet body, all settled waterproof grommet, invade in the bearing to prevent water, be placed in the bottle card on the recessed outer rim of rotating disk circle, card bottle part is circle and lacks shape, and its internal diameter pin can successfully move up and down and be placed into bottle greater than the bottle footpath in card, take out, and do not influence the rotation of bottle, can also make bottle be exposed at the part of circle beyond lacking and contact with outer brush and scrubbed.

The utility model compared with prior art, have the following advantages: in brush bottle inside and outside wall and bottleneck, realized inside and outside tracking spray, because the bristle of outer brush divides thick and stiff and soft two parts, so it is effective that the brush bottle is particularly removed label paper, when dashing bottle, current flow out from the bottle inner bottom part along the bottle wall continuously, and it is thoroughly clean to dash bottle, the continuously and smoothly of rotating disk rotates, both be convenient to the operation, also improved operating efficiency, and have simple in structure, volume is little, the water saving characteristics.

Below in conjunction with the embodiment accompanying drawing the utility model is further done concrete detailed description.

Fig. 1 is a cutaway view of the present utility model;

Fig. 2 is the profile that revolves bottle mechanism and bottle supporting mechanism;

Fig. 3 is that belt is settled schematic diagram;

Fig. 4 is pallet, fixation fork and bottle card vertical view;

Fig. 5 is interior outer guide and outer brush installation site and slope schematic diagram.

Fig. 1, Fig. 2: base 11 is fixed on the inner support, its upper end is the main shaft 8 that is cast as one with it, be inserted in a spill rotating disk 4 on the main shaft, the rotating disk upper end is circular, the lower end is round concavity, there is a tubulose to protrude at circle centre position with central through hole footpath together, this rotating disk can form through casting processing or welding processing, and a collar flange is arranged in central through hole, and flange is respectively settled a taper roll bearing in two ends up and down, the lower bearing inner ring contacts with main shaft 8 shaft shoulders, one section screw thread is arranged on the main shaft, be screwed into nut 5 with the two bearings location, like this, rotating disk 4 both can rotate around main shaft, can prevent that again it is along the main shaft play.Center at main shaft 8 and base 11, open the hole along axis, the lower end, hole taps into water pipe 10, top cover 7 lids that have flange and endoporus are gone into and are fixed by bolts to tubulose to protrude, the endoporus of top cover contacts with the footpath and with the cambered surface of arc protrusion with the main shaft upper end, settle sealing ring 6 between top cover endoporus and main shaft, six tapped through holes are arranged on the edge of top cover.On rotating disk 4 annulus, spare and be furnished with 12 through holes, the annulus edge is processed into belt grooves, on circle concave bottom limit, spare and be furnished with 12 screws, be screwed into the sliding axle 31 of a headband screw thread in the hole respectively, and fix with nut, also settled 12 bottle cards 22 and 12 bottlenecks brushes 28 on the recessed outer rim of circle, and settled the shirt rim that is used for dash at outer rim lower end edge circumference.In the through hole of rotating disk 4 annulus, upwards penetrate power transmission shaft 26 and insert two bearings, go up and be radial ball bearing, be down taper roll bearing, lower bearing inner ring and transmission shafts shoulder grafting touch, and back-up ring 25 is settled in the power transmission shaft upper end, the limit cover bolt is fixed on the annulus, power transmission shaft top key fast pulley 27, its lower end is to be cast as one with it to have the disk of screw, the inboard is conical annulus 23 lining rubber slabs 24 is fixed by bolts on the disk.On sliding axle 31, six pallets 17 and six fixation forks 2 have been inserted in, be inserted in sliding axle behind two axis hole lining axle sleeves of pallet inboard, there are two through holes in the pallet outside, the upper end, hole is an annular boss, to prevent that water from entering in the hole, the lower end, hole is a support lugn, insert a taper roll bearing in the through hole, end in contact on bearing outer ring and the support lugn, inner ring is then inserted the quill shaft 18 that the upper end has flange, have screw on the flange, the inboard is conical annulus 20 lining rubber rings 19 is fixed by bolts on the flange, settle sealing ring 16 between quill shaft and the support lugn, axle lower end outer rim is settled back-up ring 15, and be inserted in a spill rubber ring 14 and be screwed in pallet 17 lower ends, by the pallet through hole, an inclined via-hole is upwards arranged, termination outer nozzle 30 on the hole, the lower end taps into water and chews and water inlet is exposed at outside the concave surface of rubber ring 14, in pallet 17 inside edges, settled a bearing, bearing drops on and is fixed in inner support and has on the interior guide rail 12 on two slopes up and down.Pallet is settled water fender 29 and 32 respectively in two ends up and down.In fixation fork 2 inboards two axis holes are arranged, be inserted in sliding axle 31 behind the lining axle sleeve, there are two screws in the outside, the screw rod that has disk 13 on being screwed into, and fix with nut, disk 13 centers are along the axis perforate, insert the handspike of a general interior brush in the hole, fixing from the side with bolt, a tapped through hole is arranged on the disk 13, be screwed into the delivery port that inner nozzle 21 is threaded an end of pipe and connects three-way pipe through little flexible pipe, three-way pipe is placed in the through hole 36 interior (shown in Figure 4) on the fixation fork 2, the three-way pipe water inlet connects flexible pipe 9, the flexible pipe other end then passes through hole 35 (shown in Figure 4) on the pallet 17 and the rotating disk 4 circles through hole on recessed and connects tapped through hole on the top cover 7 through screwed pipe, and inner nozzle 21 is tied up on the interior brush handspike, and its top and the handspike are contour, settled a bearing on the outer ledge of fixation fork 2, bearing drops on and is fixed on the support arm and has on the ring-type outer guide 1 on two slopes up and down.

Fig. 3: belt pulley 33 is placed in the decelerator clutch end, by with the belt grooves of rotating disk 4 annulus, settle belt to the rotating disk transferring power.Driving wheel 34 and two cinctures are settled shape triangular in shape behind the belt, and its power is from motor, when the belt pulley 27 in revolving bottle mechanism walks between two cinctures, promptly contact with belt and rotate.Here there are four belt pulleys to be driven to rotate simultaneously, 300-400 rev/mins of bottle rotating speeds, establishing brush bottle efficient is 2400 bottles/hour, then each bottle can scrub for 4.5 seconds, if efficient is 3600 bottles/hour, then can scrub for 3 seconds.

Fig. 4: launch the side of pallet 17 shapes such as round platform, and bottleneck brush 28 is its arrangement orientation of signal, dashes bottle as long as bristle does not influence outer nozzle, and brush holder is nonmetal.Fixation fork 2 shapes are big font, and water fender 32 is placed in pallet 17 lower ends.The card bottle of bottle card 22 partly is circle and lacks shape, i.e. the angle α of the two-end-point and center of circle formation is less than 180 °, and material can adopt spring steel wire, spring steel plate.

Fig. 5: interior outer guide all is circular, and outer brush is placed on the support arm between the upper end on guide rail two slopes, and the first half of bristle is more thick and stiff, can adopt steel wire, copper wire, thick nylon yarn, latter half is soft, can adopt monofilament, thin nylon yarn, and brush holder is wooden.

The utility model is when work, rotating disk 4 is done the continuously and smoothly and is rotated, brush bottle water from water inlet pipe 10 along main shaft 8 and base 11 on the tapped through hole of through hole on top cover 7 enter each flexible pipe 9 and distribute to each outer nozzle 21, when the aperture of the tapped through hole on the top cover 7 contacts with the cambered surface of arc protrusion, corresponding water route is closed condition, otherwise, supply water by opening.During work, bottleneck is dropped on the rubber ring 19 down, bottle bottom branch pushes in the bottle card 22, subsequently, bearing in dropping on the guide rail 12 is along rolling on the slope, driving pallet body and bottle rises along sliding axle 31, withstand on the rubber slab 24 to the bottle end, bottle is compacted, the bottleneck brush contacts with bottleneck, simultaneously, the water route is opened and is supplied water, inner nozzle 21 water spray prewashing, subsequently, drop on bearing on the outer guide 1 along rolling on the slope, the brush spraying mechanism rises along sliding axle 31 in driving, and interior brush and inner nozzle 21 are inserted in the bottle, closely contact with spill rubber ring 14 to disk 13, in making in brush passage and the bottle space be air-tight state, bottle is further compressed, and causes the water that flows out in the bottle and chews along water inlet and enter inclined hole and spray to bottle outer wall from outer nozzle 30, simultaneously, belt pulley 27 walks between two cinctures on the support arm and contacts with belt pulley, and the bottle rotation also contact with outer brush 3, and the brush bottle begins, when bottle with brush outward disengage disengage with belt pulley and belt after, the brush bottle finishes, and interior brush spraying mechanism begins to utilize deadweight to fall with the outer guide slope, in dropping process, owing to be subjected to squeezing of bottle interior air, the water of inner nozzle 21 ejections flows out rapidly along the bottle wall at the bottom of bottle, and bottle obtains flushing, subsequently, pallet body and bottle utilization deadweight are fallen with interior guide rail slope, the bottleneck brush breaks away from bottleneck, scrubs end, gets bottle.

Claims (9)

1, a kind of Apparatus for cleaning bottles by using brushes with tracking spray function, by interior support arm, the rotating disk water supply mechanism, revolve a bottle mechanism, bottle supporting mechanism and spary mechanism form, it is characterized in that: A, the rotating disk water supply mechanism, a base (11) is fixed on the inner support, a main shaft that is cast as one with it (8) is positioned at its upper end, main shaft (8) is gone up and is settled a spill rotating disk (4), rotating disk (4) upper end is circular, the lower end is round concavity, internal radius is recessed with the footpath with circle, the annulus outer rim is processed into belt grooves, the even some through holes of cloth on the annulus, the even cloth in circle concave bottom limit is settled some sliding axles (31), even cloth is settled several bottles card (22) on the recessed outer rim of circle, the rotating disk circle centre position has one to be cast as one with it and to protrude with the tubulose of central through hole with the footpath, main shaft (8) upper end is higher than tubulose and protrudes, main shaft (8) top is that a cross section is arc protrusion, the center of main shaft (8) and base (11) is a through hole along axis, the lower end, hole taps into water pipe (10), the main shaft upper end cover goes into the top cover (7) of a flanged and endoporus and is fixed on tubulose to protrude, top cover (7) endoporus contacts with the footpath and with the cambered surface of arc protrusion with main shaft (8) upper end, and several tapped through holes of cloth are spared at top cover (7) edge; 8, revolve a bottle mechanism, power transmission shaft (26) is upward through the through hole on rotating disk (4) annulus and inserts bearing, belt pulley (27) is settled on its top, the lower end is the disk of band screw, the inboard is conical annulus (23) lining rubber slab (24) is fixed on the disk; C, bottle supporting mechanism, there are two axis holes pallet (17) inboard, be enclosed within on the sliding axle (31) behind the lining axle sleeve, there are two through holes in the outside, insert behind the bearing the flanged (FLGD) quill shaft in upper end (18) to be passed down through bearing and the inboard is conical annulus (20) lining rubber ring (19) and be fixed on the flange, by pallet (17) through hole, a through hole is inclined upwardly out, termination outer nozzle (30) on the hole, the lower end taps into water and chews, quill shaft (18) lower end is inserted in spill rubber ring (14) and is fixed on pallet (17) lower end, pallet (17) inside edge is settled a bearing, bearing to drop on to be fixed in inner support and is had in the ring-type on two slopes up and down on the guide rail (12); 0, spary mechanism, comprise brush spraying mechanism in several, outer brush (3) and several even cloth that is placed on the support arm is placed in the bottleneck brush (28) that rotating disk (4) is justified recessed outer rim, there are two axis holes fixation fork (2) inboard in the interior brush spraying mechanism, be enclosed within on the sliding axle (31) behind the lining axle sleeve, there are two screws in its outside, the screw rod that has disk (13) on being screwed into, disk (13) center is along the axis perforate, insert and the fixing interior brush handspike, a screw is arranged on the disk (13), be screwed into an end of the threaded pipe of inner nozzle (21) and connect the three-way pipe delivery port that is placed on the fixation fork (2) through little flexible pipe, the three-way pipe water inlet connects flexible pipe (9), flexible pipe (9) other end connects tapped through hole on the top cover (7) through screwed pipe, inner nozzle (21) is tied up on the interior brush handspike, its top and the handspike are contour, fixation fork (2) outer ledge is settled a bearing, bearing to drop on to be fixed in support arm and is had on the ring-type outer guide (1) on two slopes up and down.

2, Apparatus for cleaning bottles by using brushes according to claim 1, it is characterized in that, a collar flange is arranged in the through hole in the rotating disk water supply mechanism, flange is settled taper roll bearing respectively in two ends up and down, the bottom end bearing inner ring contacts with main shaft (8) shaft shoulder, and one section screw thread is arranged on the main shaft (8), is screwed into nut (5) two bearings is located, settle sealing ring (6) between main shaft (8) upper end and top cover (7) endoporus, the upper end of main shaft (8) is smaller than lower end diameter.

3, Apparatus for cleaning bottles by using brushes according to claim 1, it is characterized in that, revolve in bottle mechanism, two bearings have been settled on the power transmission shaft (26), going up is radial ball bearing, is taper roll bearing down, and the lower bearing inner ring contacts with power transmission shaft (26) shaft shoulder, back-up ring (25) is settled in the upper end of power transmission shaft (26), and the limit cover bolt is fixed on the annulus.

4, Apparatus for cleaning bottles by using brushes according to claim 1, it is characterized in that, two through hole upper ends on the pallet in the bottle supporting mechanism (17) are annular boss, the lower end is a support lugn, insert a taper roll bearing in the hole, end in contact on bearing outer ring and the support lugn is settled sealing ring (16) between quill shaft (18) and the support lugn, quill shaft (18) lower end outer rim is settled back-up ring (15).

5, Apparatus for cleaning bottles by using brushes according to claim 1 is characterized in that, in the recessed outer rim of rotating disk (4) circle lower end, settles a shirt rim that is used for dash along circumference, in pallet (17) upper end, settles water fender (29), and water fender (32) is settled in the lower end.

6, Apparatus for cleaning bottles by using brushes according to claim 1 is characterized in that, at the bottle card (22) that the even cloth of the recessed outer rim of rotating disk (4) circle is settled, its card bottle part is circle and lacks shape, and material can be spring steel wire, spring steel plate.

7, Apparatus for cleaning bottles by using brushes according to claim 1 is characterized in that, the bristle of outer brush (3) divides two parts, and thick and stiff part can be steel wire, copper wire, thick nylon yarn, and soft part can be monofilament, thin nylon yarn.

8, Apparatus for cleaning bottles by using brushes according to claim 1 is characterized in that, launch the shape of pallet (17) such as the side of round platform.

9, Apparatus for cleaning bottles by using brushes according to claim 1 is characterized in that, the shape of fixation fork (2) is big font.

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