CN221737482U - Refill filling device - Google Patents

Abstract

The utility model provides a pencil lead filling device, belongs to the technical field of pencil manufacturing, and aims to solve the problems that when the pencil lead filling device is used for processing a pencil, the side surfaces of two plates are subjected to grooving, but the processed pencil has very obvious gaps, and when the plates are in filling, if the plates are misplaced, the pencil lead cannot be filled into the plates. Comprises a mounting base; the conveyor belt is arranged on one side of the mounting base; the pencil plate is arranged on the conveyor belt; the filling slide block slides above the mounting base; the filling motor is arranged above the mounting base; the warning plate is arranged at one end of the mounting base; the filling assembly is arranged above the mounting base; the alarm assembly is arranged inside the refill discharging hole. The utility model has the advantages of uniform discharging, dislocation prevention, reminding of feeding and the like, and effectively reduces the problems of broken and less pencil leads.

Description

Refill filling device

Technical Field

The utility model belongs to the technical field of pencil manufacturing, and particularly relates to a pencil lead filling device.

Background

To produce a pencil, 20 to 50 processes are generally required, and even one pencil is the most common pencil, the least 20 processes are required to be carried out, and the main process flow is as follows: the pencil plate processing, pencil lead processing, pencil rod processing and appearance decoration processing, wherein the quality of pencil leads directly influences the quality of pencils, and is the most important component part in pencils, the existing pencil lead filling device adopts the steps of planing grooves on the side surfaces of two plates when processing pencils, then coating glue in the groove of one plate, then filling pencil leads in the groove of one plate, and finally covering the other plate on one plate.

The invention discloses a pencil lead filling method, which is characterized by comprising the following steps of: the conveying belt conveys the plate onto the mounting table, and the pressing block presses the plate; the moving cylinder brings the drilling assembly to approach the plate on the mounting table, and each drill rod drills through the plate on the mounting table; the moving cylinder moves reversely with the drilling assembly, the glue filling port of the glue storage box is filled with high-pressure glue, the glue in the glue storage box flows to the glue guiding holes in each drill rod, and along with the withdrawal of the drill rods, the glue is coated in each rotating hole on the plate; the hopper moves on the core feeding base, and the pen cores in the hopper fall into each core feeding groove on the core feeding base; the pressing cylinder acts, the pressing cylinder moves towards the direction of the mounting table with the push plate, and the push plate pushes the pen cores in the core feeding grooves into the drilled holes of the plate; the pressing cylinder is reset, and the pressing block moves upwards. The invention provides a pencil lead filling method, which omits the traditional grooving and pre-pressing procedures and eliminates the gap on the final pencil.

Based on the above, the prior pencil lead filling device adopts the steps that the groove is formed on the side surfaces of two plates when the pencil is processed, then glue is coated in the groove of one of the plates, then pencil leads are coated in the groove of one of the plates, and finally the other plate is covered on one of the plates, but the two plate covers and the mode can lead the processed pencil to have very obvious gaps, and when the pencil leads are filled, if the plates are misplaced, the pencil leads cannot be filled in the plates, the device can push the broken pencil leads, no pencil lead is defective in the produced pencil, and the working strength of the follow-up staff for screening defective products is increased.

Disclosure of utility model

In order to solve the technical problems, the utility model provides a pencil lead filling device, which aims to solve the problems that the existing pencil lead filling device adopts the steps that when a pencil is processed, the side surfaces of two plates are grooved, glue is coated in the groove of one plate, pencil leads are filled in the groove of one plate, and finally the other plate is covered on one plate, but the two plate covers and the mode can lead the processed pencil to have obvious gaps, and when the pencil leads are filled, if the plates are misplaced, the pencil leads cannot be filled in the plates, the device can push the pencil leads to be broken, no pencil lead is defective in the produced pencil, and the working strength of a follow-up staff for screening defective products is increased.

The utility model discloses a pen refill filling device, which is characterized by comprising the following specific technical means:

a refill filling device comprises a mounting base;

the conveyor belt is arranged on one side of the mounting base;

the pencil plate is arranged on the conveyor belt;

The pen refill discharging opening is arranged above the mounting base;

The filling slide block slides above the mounting base;

The filling motor is arranged above the mounting base;

The warning plate is arranged at one end of the mounting base;

the filling assembly is arranged above the mounting base;

the alarm assembly is arranged inside the refill discharging hole.

Further, the filling assembly comprises:

one end of the second transmission rod is provided with a filling motor;

The long round connecting piece is internally provided with one end of a second transmission rod in a sliding way;

And one end of the third transmission rod is provided with a filling slide block, and the other end of the third transmission rod is provided with a long round connecting piece.

Further, the filling assembly further comprises:

The shunt box is arranged below the refill discharging opening;

and the filling box is arranged below the split box.

Further, the filling assembly further comprises:

the filling rod is arranged in the filling sliding block through threads;

and the knob is arranged at one end of the filling rod.

Further, the filling assembly further comprises:

The vibration motor is installed at one side of the filling box;

The transmission shaft is arranged above the vibration motor;

The cam is coaxially arranged at the top end of the transmission shaft;

And one end of the first transmission rod is hinged above the cam, and the other end of the first transmission rod is hinged at one side of the shunt box.

Further, the alarm assembly includes:

The pressing plate is hinged inside the pen refill discharging opening;

One end of the sliding rod is hinged to one side of the pressing plate, and the sliding rod slides in the refill discharging hole;

The first elastic piece is arranged at the middle position of the pressing plate and the sliding rod.

Further, the alarm assembly further comprises:

The first conductive electrode is arranged on the inner side of one end of the sliding rod;

the first power supply box is arranged outside the refill discharging opening;

The first buzzer is arranged on the outer side of the pen refill discharging hole, and the first conductive electrode, the first power supply box and the first buzzer are connected together through wires.

Further, the alarm assembly further comprises:

the second elastic piece is arranged on the inner side of the warning plate;

the second conductive electrode is arranged on the inner side of the warning plate;

the second buzzer is arranged on the outer side of the warning plate;

The second power supply box is arranged on the outer side of the warning plate, and the second conductive electrode, the second buzzer and the second power supply box are connected together through wires;

And the sliding plate slides above the mounting base and is mounted at one end of the second elastic piece.

Compared with the prior art, the utility model has the following beneficial effects:

Firstly, the pencil lead filling device is provided with the filling assembly, the pencil lead can be filled in a rapid and cyclic manner, the filling rod can be adjusted or replaced, the filling rod can be conveniently kept at a proper length when the pencil lead is filled in, the pencil lead is effectively prevented from blocking the device, the lead is prevented from being discharged unevenly by the blocking device, a lath without the pencil lead is generated when the pencil lead is filled in, the problem of overhigh defective rate is effectively prevented, and the working strength of subsequent screening of staff is reduced.

Secondly, the pencil lead filling device is provided with the alarm assembly, so that when the pencil lead is too small, the warning assembly can give out sound to warn the staff to fill the pencil lead, and when the holes are misplaced to enable the pencil lead to be incapable of being filled into the plate, the warning assembly can give out warning to remind the staff to check the plate or the device, and the problems that the pencil lead is broken due to misplaced holes and the pencil lead is not filled into the plate are effectively prevented.

The utility model has the advantages of uniform discharging, dislocation prevention, reminding feeding and the like, effectively reduces the problems of broken pencil leads and few pencil leads, reduces the defective rate of finished pencil products, reduces the working strength of workers for subsequent screening defective products, and integrally fills the pencil leads to eliminate gaps on finished pencil leads.

Drawings

Fig. 1 is a schematic diagram of the main structure of the present utility model.

Fig. 2 is a schematic view of the structure of the filling assembly of the present utility model.

Fig. 3 is a schematic structural view of the vibration motor of the present utility model.

Fig. 4 is a schematic view of the structure of the first conductive electrode of the present utility model.

Fig. 5 is a schematic view of the structure of the first elastic member of the present utility model.

Fig. 6 is a schematic view of the structure of the shunt box of the present utility model.

Fig. 7 is a schematic diagram of a second conductive electrode structure according to the present utility model.

In the figure, the correspondence between the component names and the drawing numbers is:

1. A mounting base; 2. a conveyor belt; 3. a pencil plate; 4. a refill discharging hole; 401. a shunt box; 402. filling into a box; 403. a pressing plate; 404. a first elastic member; 405. a slide bar; 406. a first conductive electrode; 407. a first power supply box; 408. a first buzzer; 5. a vibration motor; 501. a transmission shaft; 502. a cam; 503. a first transmission rod; 6. filling a sliding block; 601. a filling rod; 602. a knob; 7. filling a motor; 701. a second transmission rod; 702. an oblong connecting piece; 703. a third transmission rod; 8. a warning board; 801. a sliding plate; 802. a second buzzer; 803. a second power supply box; 804. a second conductive electrode; 805. and a second elastic member.

Detailed Description

Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the utility model but are not intended to limit the scope of the utility model.

Embodiment one:

As shown in fig. 1 to 7:

the utility model provides a refill filling device, which comprises a mounting base 1;

a conveyor belt 2, the conveyor belt 2 being arranged on one side of the mounting base 1;

a pencil plate 3, wherein the pencil plate 3 is arranged on the conveyor belt 2;

a refill discharging opening 4, wherein the refill discharging opening 4 is arranged above the mounting base 1;

The filling slide block 6 is arranged above the mounting base 1 in a sliding manner;

the filling motor 7 is arranged above the mounting base 1;

The warning board 8 is arranged at one end of the mounting base 1;

and the filling assembly is arranged above the mounting base 1.

Wherein, the filling subassembly includes:

a second transmission rod 701, wherein one end of the second transmission rod 701 is provided with a filling motor 7;

The oblong connecting piece 702, wherein one end of the second transmission rod 701 slides in the oblong connecting piece 702;

The filling slide block 6 is arranged at one end of the third transmission rod 703, and the oblong connecting piece 702 is arranged at the other end of the third transmission rod 703; the function is that, pour into motor 7 circular telegram work, pour into motor 7 and drive the rotation of second transfer line 701, and the second transfer line 701 drives long circle connecting piece 702 horizontal direction and slides, and long circle connecting piece 702 drives third transfer line 703 and slides, and third transfer line 703 drives and pour into slider 6 and slide above mounting base 1.

Wherein, the filling subassembly still includes:

The shunt box 401, the shunt box 401 is installed below the refill discharging hole 4;

A filling box 402, the filling box 402 being mounted below the flow distribution box 401; the pencil lead is put into the pencil lead discharging opening 4, and then falls into the clamping groove in the box 402 after being split among the clamping grooves in the split box 401.

Wherein, the filling subassembly still includes:

The filling rod 601, the filling rod 601 is installed inside the filling slide block 6 through threads;

A knob 602, the knob 602 being mounted at one end of the filling rod 601; the function is to mount the filling rod 601 inside the filling slide 6 by turning the knob 602, and to adjust the position of the filling rod 601 by turning the knob 602.

Wherein, the filling subassembly still includes:

a vibration motor 5, the vibration motor 5 being installed at one side of the filling box 402;

a transmission shaft 501, the transmission shaft 501 is installed above the vibration motor 5;

The cam 502, the cam 502 is coaxially installed on the top end of the transmission shaft 501;

One end of the first transmission rod 503 is hinged above the cam 502, and the other end of the first transmission rod 503 is hinged at one side of the shunt box 401; the vibration motor 5 is electrified to work, the vibration motor 5 drives the transmission shaft 501 to rotate, the transmission shaft 501 drives the cam 502 to rotate, the cam 502 drives the first transmission rod 503 to swing, and the first transmission rod 503 drives the shunt box 401 to circularly move in the horizontal direction, so that the vibration effect is achieved.

Specific use and action of the embodiment:

When the pencil lead needs to be filled, the pencil lead is placed in the pencil lead discharge opening 4, then falls into the clamping groove in the shunt box 401 after being shunted, and then falls into the clamping groove in the filling box 402, the filling rod 601 is installed in the filling slide block 6 through rotating the knob 602, meanwhile, the position of the filling rod 601 is adjusted through rotating the knob 602, the conveying belt 2 drives the pencil sheet 3 to align with the clamping groove in the filling box 402, the filling motor 7 is electrified to work, the filling motor 7 drives the second driving rod 701 to rotate, the second driving rod 701 drives the oblong connecting piece 702 to slide in the horizontal direction, the oblong connecting piece 702 drives the third driving rod 703 to slide, the third driving rod 703 drives the filling slide block 6 to slide above the installation base 1, and the filling slide block 6 drives the filling rod 601 to jack the pencil lead in the clamping groove in the filling box 402 into the sheet 3, so that the pencil lead is filled.

The vibration motor 5 is electrified to work, the vibration motor 5 drives the transmission shaft 501 to rotate, the transmission shaft 501 drives the cam 502 to rotate, the cam 502 drives the first transmission rod 503 to swing, the first transmission rod 503 drives the shunt box 401 to circularly move in the horizontal direction, a vibration effect is achieved, the pencil lead inside the pencil lead discharging hole 4 is vibrated to the shunt box 401 and then falls into the filling box 402, so that the pencil lead is more uniformly shunted, the shunt box 401 is prevented from clamping the pencil lead and cannot fall into the filling box 402, and the pencil is hollow to produce defective products.

Embodiment two:

on the basis of the first embodiment, as shown in fig. 1 to 7, the method further includes:

And the alarm assembly is arranged inside the pen refill discharging opening 4.

Wherein, alarm module is including:

the pressing plate 403, the pressing plate 403 is hinged inside the pen refill discharging hole 4;

A sliding rod 405, one end of the sliding rod 405 is hinged to one side of the pressing plate 403, and the sliding rod 405 slides inside the refill discharging hole 4;

The first elastic member 404, the first elastic member 404 is installed at a position intermediate the pressing plate 403 and the sliding rod 405; the function is that, when the inside pencil of refill drain hole 4 is many, pencil core presses ram 403, and clamp plate 403 drives slide bar 405 outside and removes, and when the inside pencil core of refill drain hole 4 reduces to a certain degree, can't push down clamp plate 403, first elastic component 404 resets under the elastic action, and first elastic component 404 drives clamp plate 403 and opens and draw slide bar 405 to remove.

Wherein, alarm module still includes:

a first conductive electrode 406, the first conductive electrode 406 being mounted inside one end of the sliding rod 405;

a first power supply box 407, wherein the first power supply box 407 is arranged outside the pen refill discharging hole 4;

the first buzzer 408, the first buzzer 408 is arranged outside the pen refill discharging hole 4, and the first conductive electrode 406, the first power supply box 407 and the first buzzer 408 are connected together through wires; the effect is that the sliding rod 405 moves and drives the first conductive electrode 406 to move, so that the first conductive electrode 406 is propped against the iron outer wall of the pen refill discharging opening 4, at this time, the iron outer wall of the pen refill discharging opening 4, the first conductive electrode 406, the first power box 407 and the first buzzer 408 form a series circuit, and the first buzzer 408 is electrified to make a sound to remind that the pencil leads are too few and the pencil leads need to be added.

Wherein, alarm module still includes:

a second elastic member 805, the second elastic member 805 being installed inside the warning plate 8;

A second conductive electrode 804, the second conductive electrode 804 being mounted inside the warning plate 8;

The second buzzer 802, the second buzzer 802 is installed outside the warning board 8;

A second power supply box 803, the second power supply box 803 is mounted outside the warning board 8, and the second conductive electrode 804, the second buzzer 802 and the second power supply box 803 are connected together by electric wires;

A sliding plate 801, the sliding plate 801 sliding over the mounting base 1, the sliding plate 801 being mounted at one end of the second elastic member 805; the function is, when filling the pencil lead, when pencil slab 3 and filling box 402 hole position dislocation, can make filling pole 601 unable to push into pencil slab 3 inside with the pencil lead, can push out pencil lead and move outside with pencil slab 3, pencil slab 3 withstands sliding plate 801, sliding plate 801 compression second elastic component 805 and moves to warning board 8 one side, when sliding plate 801 moved to second conductive electrode 804 position, sliding plate 801, second conductive electrode 804, second buzzer 802 and second power pack 803 are in series connection together, second buzzer 802 circular telegram work makes a sound, suggestion staff inspection device problem.

Specific use and action of the embodiment:

When the pencil leads are too little in the filling process, the first elastic piece 404 ejects the pressing plate 403 under the elastic action, the pressing plate 403 drives the sliding rod 405 to move, the sliding rod 405 moves to drive the first conductive electrode 406 to move, the first conductive electrode 406 is propped against the iron outer wall of the pencil lead discharging hole 4, at this time, the iron outer wall of the pencil lead discharging hole 4, the first conductive electrode 406, the first power box 407 and the first buzzer 408 form a series circuit, and the first buzzer 408 is electrified to make a sound to remind that the pencil leads are too little and the pencil leads need to be added.

When the positions of the pencil sheet 3 and the holes of the filling box 402 are misplaced, the filling rod 601 can not push the pencil core into the pencil sheet 3, the pencil core can be pushed against the pencil sheet 3 to move outwards, the pencil sheet 3 is pushed against the sliding plate 801, the sliding plate 801 compresses the second elastic piece 805 and moves towards the warning plate 8, when the sliding plate 801 moves to the position of the second conductive electrode 804, the sliding plate 801, the second conductive electrode 804, the second buzzer 802 and the second power box 803 are connected in series, the second buzzer 802 is electrified to work to make a sound, the staff is reminded of checking the device, and the problems that the pencil core is broken due to the misplacement of the holes, the pencil core is not filled in the pencil sheet 3 are prevented.

Claims (8)

1. A refill filling device includes a mounting base (1); the method is characterized in that: the conveying belt (2) is arranged on one side of the mounting base (1); the pencil plate piece (3), the pencil plate piece (3) is arranged on the conveyor belt (2); a refill discharging opening (4), wherein the refill discharging opening (4) is arranged above the mounting base (1); the filling slide block (6) slides above the mounting base (1); the filling motor (7) is arranged above the mounting base (1); the warning board (8), the said warning board (8) is installed in one end of the mounting base (1); the filling assembly is arranged above the mounting base (1); the alarm assembly is arranged inside the pen refill discharging opening (4).

2. A refill filling device according to claim 1, wherein: the filling assembly comprises: the device comprises a second transmission rod (701), an oblong connecting piece (702) and a third transmission rod (703), wherein a filling motor (7) is arranged at one end of the second transmission rod (701); one end of a second transmission rod (701) slides in the oblong connecting piece (702); one end of a third transmission rod (703) is provided with a filling slide block (6), and the other end of the third transmission rod (703) is provided with a long round connecting piece (702).

3. A refill filling device according to claim 1, wherein: the filling assembly further comprises: the refill filling device comprises a shunt box (401) and a filling box (402), wherein the shunt box (401) is arranged below a refill discharging hole (4); the filling box (402) is arranged below the distribution box (401).

4. A refill filling device according to claim 1, wherein: the filling assembly further comprises: a filling rod (601) and a knob (602), wherein the filling rod (601) is installed inside a filling slide block (6) through threads; the knob (602) is installed at one end of the filling rod (601).

5. A refill filling device according to claim 1, wherein: the filling assembly further comprises: the device comprises a vibration motor (5), a transmission shaft (501), a cam (502) and a first transmission rod (503), wherein the vibration motor (5) is arranged at one side of a filling box (402); the transmission shaft (501) is arranged above the vibration motor (5); the cam (502) is coaxially arranged at the top end of the transmission shaft (501); one end of the first transmission rod (503) is hinged above the cam (502), and the other end of the first transmission rod (503) is hinged at one side of the shunt box (401).

6. A refill filling device according to claim 1, wherein: the alarm assembly comprises: the pen refill feeding device comprises a pressing plate (403), a sliding rod (405) and a first elastic piece (404), wherein the pressing plate (403) is hinged inside a pen refill discharging hole (4); one end of a sliding rod (405) is hinged to one side of the pressing plate (403), and the sliding rod (405) slides in the refill discharging hole (4); the first elastic piece (404) is arranged at the middle position of the pressing plate (403) and the sliding rod (405).

7. A refill filling device according to claim 1, wherein: the alarm assembly further comprises: a first conductive electrode (406), a first power supply box (407) and a first buzzer (408), wherein the first conductive electrode (406) is arranged on the inner side of one end of the sliding rod (405); the first power supply box (407) is arranged outside the pen refill discharging hole (4); the first buzzer (408) is arranged on the outer side of the pen refill discharging hole (4), and the first conductive electrode (406), the first power supply box (407) and the first buzzer (408) are connected together through wires.

8. A refill filling device according to claim 1, wherein: the alarm assembly further comprises: the second elastic piece (805), the second conductive electrode (804), the second buzzer (802), the second power supply box (803) and the sliding plate (801), wherein the second elastic piece (805) is arranged on the inner side of the warning plate (8); the second conductive electrode (804) is arranged on the inner side of the warning plate (8); the second buzzer (802) is arranged outside the warning board (8); the second power supply box (803) is arranged outside the warning board (8), and the second conductive electrode (804), the second buzzer (802) and the second power supply box (803) are connected together through wires; a sliding plate (801) is slid over the mounting base (1), and the sliding plate (801) is mounted at one end of a second elastic member (805).