CN221736873U - Raw material stirring equipment for foam production - Google Patents
Raw material stirring equipment for foam production Download PDFInfo
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- CN221736873U CN221736873U CN202323188639.0U CN202323188639U CN221736873U CN 221736873 U CN221736873 U CN 221736873U CN 202323188639 U CN202323188639 U CN 202323188639U CN 221736873 U CN221736873 U CN 221736873U
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- 238000003756 stirring Methods 0.000 title claims abstract description 91
- 239000002994 raw material Substances 0.000 title claims abstract description 30
- 239000006260 foam Substances 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000007790 scraping Methods 0.000 claims abstract 2
- 238000007599 discharging Methods 0.000 claims 1
- 230000003014 reinforcing effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及泡棉生产加工技术领域,具体是指一种泡棉生产用原料搅拌设备。The utility model relates to the technical field of foam production and processing, in particular to a raw material stirring device for foam production.
背景技术Background Art
泡棉就是塑料粒子发泡过的材料,泡棉在进行生产加工时,常需要使用一种搅拌设备来将生产泡棉的原材料进行搅拌混合泡棉棒生产中,需对原料进行搅拌混合,以提高产品收率和质量;Foam is a material made of foamed plastic particles. When producing and processing foam, a stirring device is often needed to stir and mix the raw materials for producing foam. In the production of foam sticks, the raw materials need to be stirred and mixed to improve the product yield and quality;
然而现有的搅拌装置,普遍包括罐体,罐体内设有一搅拌桨,通过搅拌桨的转动进行混合搅拌,但现有的搅拌装置,混合面积小,其搅拌均匀度和效率有待进一步提高。However, the existing stirring device generally includes a tank body, in which a stirring paddle is arranged, and mixing and stirring are performed by rotating the stirring paddle. However, the existing stirring device has a small mixing area, and its stirring uniformity and efficiency need to be further improved.
鉴于以上,我们提出一种泡棉生产用原料搅拌设备来解决上述问题。In view of the above, we propose a raw material mixing equipment for foam production to solve the above problems.
实用新型内容Utility Model Content
本实用新型要解决的技术问题就是克服以上的技术缺陷,提供一种混合效果好的一种泡棉生产用原料搅拌设备。The technical problem to be solved by the utility model is to overcome the above technical defects and provide a raw material stirring device for foam production with good mixing effect.
为解决上述技术问题,本实用新型提供的技术方案为:In order to solve the above technical problems, the technical solution provided by the utility model is:
一种泡棉生产用原料搅拌设备,包括:底座,所述底座顶端设有搅拌罐,所述搅拌罐顶端设有固定架,所述搅拌罐内转动设有搅拌桨,所述搅拌桨呈对称设置,所述固定架内设有能够驱动搅拌桨转动的驱动部;所述底座顶端设有伺服电机,所述伺服电机的输出端设有主动齿轮,所述搅拌罐外壁设有从动齿轮,所述主动齿轮与从动齿轮相啮合,所述搅拌罐底端周向设有支撑柱,所述支撑柱底端设有滑轮,所述底座顶端设有滑槽,所述滑轮滑动设于滑槽内。A raw material stirring equipment for foam production, comprising: a base, a stirring tank is provided at the top of the base, a fixed frame is provided at the top of the stirring tank, a stirring paddle is rotatably provided in the stirring tank, the stirring paddle is symmetrically arranged, and a driving part capable of driving the stirring paddle to rotate is provided in the fixed frame; a servo motor is provided at the top of the base, a driving gear is provided at the output end of the servo motor, a driven gear is provided on the outer wall of the stirring tank, the driving gear is meshed with the driven gear, a support column is provided circumferentially at the bottom end of the stirring tank, a pulley is provided at the bottom end of the support column, a slide groove is provided at the top of the base, and the pulley is slidably arranged in the slide groove.
进一步的,所述搅拌罐底端设有减速电机,所述减速电机的输出端设有转动柱,所述转动柱转动设于搅拌罐内,所述转动柱外壁设有连接杆,所述连接杆靠近搅拌罐内壁的一侧设有刮板。Furthermore, a reduction motor is provided at the bottom of the mixing tank, a rotating column is provided at the output end of the reduction motor, the rotating column is rotatably arranged in the mixing tank, a connecting rod is provided on the outer wall of the rotating column, and a scraper is provided on the side of the connecting rod close to the inner wall of the mixing tank.
进一步的,所述驱动部包括:旋转电机、链轮和链条,所述旋转电机设于固定架上,所述旋转电机的输出端与其中一个搅拌桨外壁相连接,所述链轮设于两个搅拌桨外壁,且两个链轮通过链条连接。Furthermore, the driving unit includes: a rotating motor, a sprocket and a chain, the rotating motor is arranged on a fixed frame, the output end of the rotating motor is connected to the outer wall of one of the stirring paddles, the sprocket is arranged on the outer walls of two stirring paddles, and the two sprockets are connected by a chain.
进一步的,所述转动柱与刮板之间设有加固杆。Furthermore, a reinforcement rod is provided between the rotating column and the scraper.
进一步的,所述搅拌罐顶端设有进料管,所述搅拌罐侧壁设有排料管。Furthermore, a feed pipe is provided at the top of the stirring tank, and a discharge pipe is provided at the side wall of the stirring tank.
进一步的,所述搅拌罐内底壁向排料管倾斜。Furthermore, the inner bottom wall of the stirring tank is inclined toward the discharge pipe.
本实用新型与现有技术相比的优点在于:The advantages of the utility model compared with the prior art are:
搅拌桨能够带动搅拌罐内原料的搅拌混合,主动齿轮与从动齿轮的啮合关系能够带动搅拌罐本体的转动,使搅拌桨与搅拌罐的转动方向相反,从而能够更充分的对原料进行混合,且刮板的配合,能够刮擦粘附在搅拌罐内壁的原料,使得原料进一步得到充分混合,提高了搅拌效率。The stirring paddle can drive the stirring and mixing of the raw materials in the stirring tank. The meshing relationship between the driving gear and the driven gear can drive the rotation of the stirring tank body, so that the stirring paddle and the stirring tank rotate in opposite directions, thereby being able to mix the raw materials more fully. The cooperation of the scraper can scrape the raw materials adhering to the inner wall of the stirring tank, so that the raw materials are further fully mixed, thereby improving the stirring efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是本实用新型内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of the utility model.
图3是本实用新型A部结构放大示意图。FIG. 3 is an enlarged schematic diagram of the structure of part A of the present utility model.
如图所示:1、底座;2、搅拌罐;3、固定架;4、搅拌桨;5、伺服电机;6、主动齿轮;7、从动齿轮;8、支撑柱;9、滑轮;10、滑槽;11、减速电机;12、转动柱;13、连接杆;14、刮板;15、旋转电机;16、链轮;17、链条;18、加固杆;19、进料管;20、排料管。As shown in the figure: 1. Base; 2. Mixing tank; 3. Fixed frame; 4. Mixing paddle; 5. Servo motor; 6. Driving gear; 7. Driven gear; 8. Support column; 9. Pulley; 10. Slide; 11. Reduction motor; 12. Rotating column; 13. Connecting rod; 14. Scraper; 15. Rotating motor; 16. Sprocket; 17. Chain; 18. Reinforcement rod; 19. Feed pipe; 20. Discharge pipe.
具体实施方式DETAILED DESCRIPTION
下面结合附图来进一步说明本实用新型的具体实施方式。其中相同的零部件用相同的附图标记表示。The specific implementation of the utility model is further described below in conjunction with the accompanying drawings, wherein the same parts are represented by the same reference numerals.
在本实用新型的描述中,需要理解的是,术语“中心”、“横向”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。另外,术语“包括”及其任何变形,意图在于覆盖不排他的包含。In the description of the present utility model, it should be understood that the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more. In addition, the term "including" and any variation thereof are intended to cover non-exclusive inclusions.
一种泡棉生产用原料搅拌设备,如附图1所示,包括:底座1,所述底座1顶端设有搅拌罐2,所述搅拌罐2顶端设有进料管19,所述搅拌罐2侧壁设有排料管20,所述搅拌罐2内底壁向排料管20倾斜,便于物料的排出。A raw material mixing equipment for foam production, as shown in Figure 1, comprises: a base 1, a mixing tank 2 is provided at the top of the base 1, a feed pipe 19 is provided at the top of the mixing tank 2, a discharge pipe 20 is provided on the side wall of the mixing tank 2, and the inner bottom wall of the mixing tank 2 is inclined toward the discharge pipe 20 to facilitate the discharge of materials.
所述搅拌罐2顶端设有固定架3,如附图2所示,所述搅拌罐2内转动设有搅拌桨4,所述搅拌桨4呈对称设置,所述固定架3内设有能够驱动搅拌桨4转动的驱动部;所述驱动部包括:旋转电机15、链轮16和链条17,所述旋转电机15设于固定架3上,所述旋转电机15的输出端与其中一个搅拌桨4外壁相连接,所述链轮16设于两个搅拌桨4外壁,且两个链轮16通过链条17连接;旋转电机15、链轮16与链条17的配合能带动搅拌桨4转动,从而带动搅拌罐2内原料的搅拌混合。A fixing frame 3 is provided at the top of the stirring tank 2. As shown in FIG. 2 , a stirring paddle 4 is rotatably provided in the stirring tank 2. The stirring paddle 4 is symmetrically arranged. A driving unit capable of driving the stirring paddle 4 to rotate is provided in the fixing frame 3. The driving unit comprises: a rotating motor 15, a sprocket 16 and a chain 17. The rotating motor 15 is provided on the fixing frame 3. The output end of the rotating motor 15 is connected to the outer wall of one of the stirring paddles 4. The sprocket 16 is provided on the outer walls of two stirring paddles 4, and the two sprockets 16 are connected by the chain 17. The cooperation of the rotating motor 15, the sprocket 16 and the chain 17 can drive the stirring paddle 4 to rotate, thereby driving the stirring and mixing of the raw materials in the stirring tank 2.
所述底座1顶端设有伺服电机5,所述伺服电机5的输出端设有主动齿轮6,所述搅拌罐2外壁设有从动齿轮7,所述主动齿轮6与从动齿轮7相啮合,如附图3所示,所述搅拌罐2底端周向设有支撑柱8,所述支撑柱8底端设有滑轮9,所述底座1顶端设有滑槽10,所述滑轮9滑动设于滑槽10内,主动齿轮6与从动齿轮7的啮合关系能够带动搅拌罐2转动,使搅拌罐2与搅拌轴转动方向相反,即可提高搅拌罐2内的物料的混合效果。A servo motor 5 is provided at the top of the base 1, a driving gear 6 is provided at the output end of the servo motor 5, a driven gear 7 is provided on the outer wall of the stirring tank 2, and the driving gear 6 is meshed with the driven gear 7. As shown in FIG3 , a support column 8 is circumferentially provided at the bottom end of the stirring tank 2, a pulley 9 is provided at the bottom end of the support column 8, a slide groove 10 is provided at the top of the base 1, and the pulley 9 is slidably arranged in the slide groove 10. The meshing relationship between the driving gear 6 and the driven gear 7 can drive the stirring tank 2 to rotate, so that the stirring tank 2 rotates in the opposite direction to the stirring shaft, thereby improving the mixing effect of the materials in the stirring tank 2.
所述搅拌罐2底端设有减速电机11,所述减速电机11的输出端设有转动柱12,所述转动柱12转动设于搅拌罐2内,所述转动柱12外壁设有连接杆13,所述连接杆13靠近搅拌罐2内壁的一侧设有刮板14,刮板14在转动时能够对粘附在搅拌罐2内壁的原料进行刮擦,使原料能够均匀充分混合;所述转动柱12与刮板14之间设有加固杆18,加固杆18能够刮板14进行支撑,提高刮板14的稳定性。A reduction motor 11 is provided at the bottom end of the stirring tank 2, and a rotating column 12 is provided at the output end of the reduction motor 11. The rotating column 12 is rotatably arranged in the stirring tank 2. A connecting rod 13 is provided on the outer wall of the rotating column 12. A scraper 14 is provided on the side of the connecting rod 13 close to the inner wall of the stirring tank 2. The scraper 14 can scrape the raw materials adhered to the inner wall of the stirring tank 2 when rotating, so that the raw materials can be evenly and fully mixed; a reinforcement rod 18 is provided between the rotating column 12 and the scraper 14, and the reinforcement rod 18 can support the scraper 14 to improve the stability of the scraper 14.
本实用新型在具体使用时,将泡棉原料通过进料管19加入至搅拌罐2内,启动旋转电机15带动与其输出端相连接的搅拌桨4的转动,在链轮16与链条17的配合下,带动两个搅拌桨4同时转到,从而对搅拌罐2内的原料进行搅拌混合;When the utility model is used, the foam raw material is added into the stirring tank 2 through the feeding pipe 19, and the rotating motor 15 is started to drive the stirring paddle 4 connected to its output end to rotate, and under the cooperation of the sprocket 16 and the chain 17, the two stirring paddles 4 are driven to rotate at the same time, so as to stir and mix the raw materials in the stirring tank 2;
启动伺服电机5,带动主动齿轮6转动,主动齿轮6带动从动齿轮7转动,从动齿轮7带动搅拌罐2转动,搅拌罐2带动滑轮9在滑槽10内进行滑动,搅拌罐2与搅拌轴转动方向相反,即可提高搅拌罐2内的物料的混合效果,原料搅拌结束后,原料通过排料管20排出。Start the servo motor 5 to drive the driving gear 6 to rotate, the driving gear 6 drives the driven gear 7 to rotate, the driven gear 7 drives the mixing tank 2 to rotate, the mixing tank 2 drives the pulley 9 to slide in the chute 10, and the mixing tank 2 rotates in the opposite direction to the mixing shaft, which can improve the mixing effect of the materials in the mixing tank 2. After the raw materials are stirred, the raw materials are discharged through the discharge pipe 20.
以上对本实用新型及其实施方式进行了描述,这种描述没有限制性,具体实施方式中所示的也只是本实用新型的一部分实施例,而不是全部的实施例,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The utility model and its implementation methods are described above, but such description is not restrictive. The specific implementation methods are only part of the implementation methods of the utility model, not all of the implementation methods, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it, without departing from the purpose of the invention of the utility model, they can design a structure and implementation method similar to the technical solution without creativity, which should belong to the protection scope of the utility model.
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