CN221707181U - Manual torsion test device - Google Patents
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Abstract
本实用新型公开了一种手动扭转试验装置,包括支撑台,所述支撑台上沿纵向连接有第二底连接扳和第一底连接板,所述支撑台上沿纵向安装有扭矩加载部分和扭矩测量部分,所述扭矩加载装置由减速机、手轮、螺钉、第二左支撑板、第一右支撑板、扭转轴、第一键和六角扳头组成,所述扭矩测量部分由测量轴、轴承座、轴承主体、第一左支撑板、第二右支撑板、杠杆臂、销轴、支柱、带螺杆关节轴承、负荷传感器、连接座和固定板组成。本实用新型中,通过手动转动减速机输入轴,而能够对扭转试样连续施加扭矩,对于不同长短的扭转试样可以通过滑动扭转轴来适应,扭矩大小通过杠杆臂力臂乘以负荷传感器所受力获得,该装置可以准确获得不同扭转角度时的扭矩。
The utility model discloses a manual torsion test device, including a support table, wherein the upper edge of the support table is longitudinally connected with a second bottom connecting plate and a first bottom connecting plate, and a torque loading part and a torque measuring part are longitudinally installed on the upper edge of the support table, wherein the torque loading device is composed of a reducer, a hand wheel, a screw, a second left support plate, a first right support plate, a torsion shaft, a first key and a hexagonal wrench, and the torque measuring part is composed of a measuring shaft, a bearing seat, a bearing body, a first left support plate, a second right support plate, a lever arm, a pin shaft, a support, a joint bearing with a screw, a load sensor, a connecting seat and a fixing plate. In the utility model, torque can be continuously applied to the torsion specimen by manually rotating the input shaft of the reducer, and the torsion specimens of different lengths can be adapted by sliding the torsion shaft, and the torque size is obtained by multiplying the lever arm force arm by the force applied to the load sensor, and the device can accurately obtain the torque at different torsion angles.
Description
技术领域Technical Field
本实用新型涉及材料扭转性能检测领域技术领域,尤其涉及一种手动扭转试验装置。The utility model relates to the technical field of material torsion performance detection, in particular to a manual torsion test device.
背景技术Background Art
在工程实际应用中,很多时候涉及到扭矩传递,就需要知道所使用材料的扭转特性,因此需要扭转试验装置对材料的扭转性能进行检测。In practical engineering applications, when torque transmission is often involved, it is necessary to know the torsional characteristics of the material used. Therefore, a torsional test device is needed to test the torsional performance of the material.
专利公开号为CN207215610U的中国专利公开了一种扭转性能检测装置,包括基台、轴承座、转盘、第一液压缸以及第二液压缸;所述基台上端面设置有滑轨与液压缸固定板,所述轴承座位于基台上端面靠近液压缸固定板一侧,所述轴承座上设置有贯穿转盘圆心位置的孔,所述转盘顶端设置有第一固定杆,所述轴承座上的孔内设置有轴承套,所述轴承座靠近液压缸固定板一侧设置有弧形槽,所述弧形槽数量为两个且关于转盘的圆心中心对称,所述第一液压缸的活塞杆与第二液压缸的活塞杆均通过关节轴承与转盘连接。本实用新型结构简单,所需成本较低,且无需将待检测工件送至实验室检测,免去了运输成本费,进而提高了企业的营收效益。The Chinese patent with the patent publication number CN207215610U discloses a torsion performance detection device, including a base, a bearing seat, a turntable, a first hydraulic cylinder and a second hydraulic cylinder; the upper end surface of the base is provided with a slide rail and a hydraulic cylinder fixing plate, the bearing seat is located on the side of the upper end surface of the base close to the hydraulic cylinder fixing plate, the bearing seat is provided with a hole penetrating the center position of the turntable, the top of the turntable is provided with a first fixing rod, a bearing sleeve is provided in the hole on the bearing seat, the bearing seat is provided with an arc groove on the side close to the hydraulic cylinder fixing plate, the number of the arc grooves is two and symmetrical about the center of the turntable, the piston rod of the first hydraulic cylinder and the piston rod of the second hydraulic cylinder are connected to the turntable through a joint bearing. The utility model has a simple structure, low cost, and no need to send the workpiece to be tested to the laboratory for testing, eliminating the transportation cost, thereby improving the revenue efficiency of the enterprise.
现有的扭转试验装置不能进行连续扭矩测试,不能对不同长度的式样进行检测。为了克服这些劣势,本实用新型提供了一种手动扭转试验装置。The existing torsion test device cannot perform continuous torque test and cannot detect patterns of different lengths. In order to overcome these disadvantages, the utility model provides a manual torsion test device.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种手动扭转试验装置。The utility model aims to solve the shortcomings in the prior art and proposes a manual torsion test device.
为了实现上述目的,本实用新型采用了如下技术方案:一种手动扭转试验装置,包括支撑台,所述支撑台上沿纵向连接有第二底连接扳和第一底连接板,所述支撑台上沿纵向安装有扭矩加载部分和扭矩测量部分,所述扭矩加载部分由减速机、手轮、螺钉、第二左支撑板、第一右支撑板、扭转轴、第一键和六角扳头组成,所述第二底连接扳的上端两侧面分别安装有第二左支撑板和第一右支撑板,所述减速机左右侧通过第二左支撑板和第一右支撑板连接到第二底连接扳左右两侧并通过螺钉固定,所述扭矩测量部分由测量轴、轴承座、轴承主体、第一左支撑板、第二右支撑板、杠杆臂、销轴、支柱、带螺杆关节轴承、负荷传感器、连接座和固定板组成,所述第一底连接板上端左右两侧安装有第一左支撑板和第二右支撑板,所述第一左支撑板和第二右支撑板之间外侧固定连接有拉杆,所述轴承座安装在第一左支撑板和第二右支撑板上部,所述轴承座的内部安装有轴承主体,所述测量轴的两端被轴承主体支撑。In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a manual torsion test device, comprising a support table, a second bottom connecting plate and a first bottom connecting plate are connected to the upper longitudinal edge of the support table, a torque loading part and a torque measuring part are installed on the upper longitudinal edge of the support table, the torque loading part is composed of a reducer, a hand wheel, a screw, a second left supporting plate, a first right supporting plate, a torsion shaft, a first key and a hexagonal wrench, the second left supporting plate and the first right supporting plate are installed on the two side surfaces of the upper end of the second bottom connecting plate respectively, the left and right sides of the reducer are connected to the first right supporting plate through the second left supporting plate and the first right supporting plate The two bottom connecting plates are fixed on the left and right sides by screws, and the torque measuring part is composed of a measuring shaft, a bearing seat, a bearing body, a first left support plate, a second right support plate, a lever arm, a pin shaft, a pillar, a joint bearing with a screw, a load sensor, a connecting seat and a fixed plate. The first left support plate and the second right support plate are installed on the left and right sides of the upper end of the first bottom connecting plate, and a pull rod is fixedly connected to the outer side of the first left support plate and the second right support plate. The bearing seat is installed on the upper part of the first left support plate and the second right support plate, and the bearing body is installed inside the bearing seat, and both ends of the measuring shaft are supported by the bearing body.
进一步的,所述支撑台由铝合金型材搭建组成工字型结构。Furthermore, the support platform is constructed of aluminum alloy profiles to form an I-shaped structure.
进一步的,所述减速机为双输入轴结构,其输入轴的两端分别安装有手轮和编码器座,所述编码器座上固定连接有角度编码器主体,所述手轮与减速机的输入轴之间设置有第二键。Furthermore, the reducer has a dual input shaft structure, with a handwheel and an encoder seat respectively installed at both ends of its input shaft, an angle encoder body is fixedly connected to the encoder seat, and a second key is provided between the handwheel and the input shaft of the reducer.
进一步的,所述测量轴的中间位置设置有凸台,所述测量轴的中间凸台两侧面安装有杠杆臂,所述杠杆臂远端通过销轴和带螺杆关节轴承与负荷传感器连接。Furthermore, a boss is provided in the middle of the measuring shaft, and lever arms are installed on both sides of the middle boss of the measuring shaft. The far end of the lever arm is connected to the load sensor through a pin shaft and a spherical bearing with a screw.
进一步的,所述负荷传感器下端与连接座相连接,所述连接座安装在固定板上,所述固定板的另一端连接到支撑台的底部。Furthermore, the lower end of the load sensor is connected to a connecting seat, the connecting seat is mounted on a fixing plate, and the other end of the fixing plate is connected to the bottom of the supporting platform.
进一步的,所述减速机的输出孔内安装有扭转轴,并通过第一键滑动连接,所述扭转轴的轴线与测量轴的轴线同轴。Furthermore, a torsion shaft is installed in the output hole of the reducer and is slidably connected via a first key, and the axis of the torsion shaft is coaxial with the axis of the measuring shaft.
进一步的,所述测量轴左端和扭转轴的右端均连接有六角扳头,左右两个所述扳头的六角孔内安装有扭转试样。Furthermore, the left end of the measuring shaft and the right end of the torsion shaft are both connected with hexagonal wrenches, and torsion specimens are installed in the hexagonal holes of the left and right wrenches.
进一步的,所述支撑台的下端四角处均固定连接有支脚,所述第一右支撑板和第一左支撑板的上端设置有风护罩板。Furthermore, the four corners of the lower end of the support platform are fixedly connected with supporting feet, and the upper ends of the first right support plate and the first left support plate are provided with wind shield plates.
本实用新型的有益效果:Beneficial effects of the utility model:
本实用新型在使用时,该手动扭转试验装置,通过手动转动减速机输入轴,而能够对扭转试样连续施加扭矩,对于不同长短的扭转试样可以通过滑动扭转轴来适应,扭矩大小通过杠杆臂力臂乘以负荷传感器所受力获得,该装置可以准确获得不同扭转角度时的扭矩。When the utility model is in use, the manual torsion test device can continuously apply torque to the torsion specimen by manually rotating the reducer input shaft. The torsion specimens of different lengths can be adapted by sliding the torsion shaft. The torque size is obtained by multiplying the lever arm force arm by the force applied to the load sensor. The device can accurately obtain the torque at different torsion angles.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型的技术方案,下面将对具体实施方式描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for use in the description of the specific implementation methods. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
图1:本实用新型的正视图;Figure 1: front view of the utility model;
图2:本实用新型的俯视图;Figure 2: A top view of the present invention;
图3:本实用新型的侧视图;Figure 3: side view of the utility model;
图4:本实用新型的剖视图。Figure 4: A cross-sectional view of the present invention.
附图标记如下:The reference numerals are as follows:
1、支脚;2、支撑台;3、手轮;4、减速机;5、第一右支撑板;6、风护罩板;7、第一左支撑板;8、螺钉;9、测量轴;10、第二右支撑板;11、第一底连接板;12、轴承座;13、轴承主体;14、扭转试样;15、扳头;16、扭转轴;17、第一键;18、第二底连接扳;19、第二左支撑板;20、编码器主体;21、编码器座;22、杠杆臂;23、销轴;24、支柱;25、拉杆;26、第二键;27、带螺杆关节轴承;28、负荷传感器;29、连接座;30、固定板。1. Support foot; 2. Support table; 3. Hand wheel; 4. Reducer; 5. First right support plate; 6. Wind shield plate; 7. First left support plate; 8. Screw; 9. Measuring shaft; 10. Second right support plate; 11. First bottom connecting plate; 12. Bearing seat; 13. Bearing body; 14. Torsion test specimen; 15. Wrench; 16. Torsion shaft; 17. First key; 18. Second bottom connecting wrench; 19. Second left support plate; 20. Encoder body; 21. Encoder seat; 22. Lever arm; 23. Pin; 24. Pillar; 25. Pull rod; 26. Second key; 27. Spherical bearing with screw; 28. Load sensor; 29. Connecting seat; 30. Fixing plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
如图1-4所示,涉及一种手动扭转试验装置,包括支撑台2,支撑台2上沿纵向连接有第二底连接扳18和第一底连接板11,支撑台2上沿纵向安装有扭矩加载部分和扭矩测量部分,扭矩加载部分由减速机4、手轮3、螺钉8、第二左支撑板19、第一右支撑板5、扭转轴16、第一键17和六角扳头15组成,第二底连接扳18的上端两侧面分别安装有第二左支撑板19和第一右支撑板5,减速机4左右侧通过第二左支撑板19和第一右支撑板5连接到第二底连接扳18左右两侧并通过螺钉8固定,扭矩测量部分由测量轴9、轴承座12、轴承主体13、第一左支撑板7、第二右支撑板10、杠杆臂22、销轴23、支柱24、带螺杆关节轴承27、负荷传感器28、连接座29和固定板30组成,第一底连接板11上端左右两侧安装有第一左支撑板7和第二右支撑板10,第一左支撑板7和第二右支撑板10之间外侧固定连接有拉杆25,轴承座12安装在第一左支撑板7和第二右支撑板10上部,轴承座12的内部安装有轴承主体13,测量轴9的两端被轴承主体13支撑。As shown in Figures 1-4, a manual torsion test device is disclosed, including a support platform 2, a second bottom connecting plate 18 and a first bottom connecting plate 11 are longitudinally connected to the support platform 2, a torque loading part and a torque measuring part are longitudinally installed on the support platform 2, the torque loading part is composed of a reducer 4, a handwheel 3, a screw 8, a second left supporting plate 19, a first right supporting plate 5, a torsion shaft 16, a first key 17 and a hexagonal wrench 15, the second left supporting plate 19 and the first right supporting plate 5 are respectively installed on the two side surfaces of the upper end of the second bottom connecting plate 18, the left and right sides of the reducer 4 are connected to the left and right sides of the second bottom connecting plate 18 through the second left supporting plate 19 and the first right supporting plate 5 and through the screw The torque measuring part is composed of a measuring shaft 9, a bearing seat 12, a bearing body 13, a first left support plate 7, a second right support plate 10, a lever arm 22, a pin 23, a pillar 24, a spherical bearing with a screw 27, a load sensor 28, a connecting seat 29 and a fixing plate 30. The first left support plate 7 and the second right support plate 10 are installed on the left and right sides of the upper end of the first bottom connecting plate 11, and a pull rod 25 is fixedly connected to the outer side of the first left support plate 7 and the second right support plate 10. The bearing seat 12 is installed on the upper part of the first left support plate 7 and the second right support plate 10, and the bearing body 13 is installed inside the bearing seat 12. Both ends of the measuring shaft 9 are supported by the bearing body 13.
如图1-4所示,支撑台2由铝合金型材搭建组成工字型结构。As shown in FIGS. 1-4 , the support platform 2 is constructed of aluminum alloy profiles to form an I-shaped structure.
如图1-4所示,减速机4为双输入轴结构,其输入轴的两端分别安装有手轮3和编码器座21,编码器座21上固定连接有角度编码器主体20,手轮3与减速机4的输入轴之间设置有第二键26,手轮3的对面输入轴通过编码器座21与编码器连接,用于测量手轮3转动角度。As shown in Figures 1-4, the reducer 4 has a dual input shaft structure, with a handwheel 3 and an encoder seat 21 installed at both ends of its input shaft respectively. The encoder seat 21 is fixedly connected to an angle encoder body 20. A second key 26 is provided between the handwheel 3 and the input shaft of the reducer 4. The opposite input shaft of the handwheel 3 is connected to the encoder through the encoder seat 21 for measuring the rotation angle of the handwheel 3.
如图1-4所示,测量轴9的中间位置设置有凸台,测量轴9的中间凸台两侧面安装有杠杆臂22,杠杆臂22远端通过销轴23和带螺杆关节轴承27与负荷传感器28连接,负荷传感器28下端与连接座29相连接,连接座29安装在固定板30上,固定板30的另一端连接到支撑台2的底部,通过测量轴9的中间凸台两侧面安装的杠杆臂22可以将力进行传递,杠杆臂22远端通过销轴23和带螺杆关节轴承27与负荷传感器28连接,负荷传感器28下端与连接座29转动连接,连接座29安装在固定板30上,固定板30的另一端连接到支撑台2的底部,从而可以通过负荷传感器28测量受力大小。As shown in Figures 1-4, a boss is provided in the middle position of the measuring shaft 9, and lever arms 22 are installed on both sides of the middle boss of the measuring shaft 9. The distal end of the lever arm 22 is connected to the load sensor 28 through a pin shaft 23 and a joint bearing 27 with a screw, and the lower end of the load sensor 28 is connected to a connecting seat 29, which is installed on a fixed plate 30, and the other end of the fixed plate 30 is connected to the bottom of the support platform 2. The force can be transmitted by the lever arms 22 installed on both sides of the middle boss of the measuring shaft 9, and the distal end of the lever arm 22 is connected to the load sensor 28 through a pin shaft 23 and a joint bearing 27 with a screw, and the lower end of the load sensor 28 is rotatably connected to the connecting seat 29, which is installed on the fixed plate 30, and the other end of the fixed plate 30 is connected to the bottom of the support platform 2, so that the force can be measured by the load sensor 28.
如图1-4所示,减速机4的输出孔内安装有扭转轴16,减速机4为蜗轮蜗杆减速机,输入轴为前后方向布置,并通过第一键17滑动连接,扭转轴16的轴线与测量轴9的轴线同轴,扭转轴16通过第一键17滑动连接,因此可以根据扭转试样14的长度调节扭转轴16的伸出长度。As shown in Figures 1-4, a torsion shaft 16 is installed in the output hole of the reducer 4. The reducer 4 is a worm gear reducer. The input shaft is arranged in the front-to-back direction and is slidably connected by a first key 17. The axis of the torsion shaft 16 is coaxial with the axis of the measuring shaft 9. The torsion shaft 16 is slidably connected by the first key 17, so the extension length of the torsion shaft 16 can be adjusted according to the length of the torsion sample 14.
如图1-4所示,测量轴9左端和扭转轴16的右端均连接有六角扳头15,左右两个扳头15的六角孔内安装有扭转试样14,在检测时可以将扭转试样14的两端分别置于左右两个扳头15的六角孔内进行卡设。As shown in Figures 1-4, the left end of the measuring shaft 9 and the right end of the torsion shaft 16 are both connected to a hexagonal wrench 15, and a torsion specimen 14 is installed in the hexagonal holes of the left and right wrenches 15. During testing, the two ends of the torsion specimen 14 can be placed in the hexagonal holes of the left and right wrenches 15 for clamping.
如图1-4所示,支撑台2的下端四角处均固定连接有支脚1,第一右支撑板5和第一左支撑板7的上端设置有风护罩板6。As shown in FIGS. 1-4 , the four corners of the lower end of the support platform 2 are fixedly connected with supporting legs 1 , and the upper ends of the first right support plate 5 and the first left support plate 7 are provided with wind shield plates 6 .
工作原理:在使用时,将扭转试样14的两端分别置于左右两个扳头15的六角孔内,减速机4输出端为内孔且带键槽的结构,其输出孔内安装有扭转轴16,扭转轴16的轴向加工有长键槽,扭转轴16通过第一键17滑动连接,因此可以根据扭转试样14的长度调节扭转轴16的伸出长度,减速机4输出轴一端的手轮3旋转时可以带动输出孔旋转,从而可以通过输出孔内置的第一键17可以带动扭转轴16同步旋转,通过手动转动手轮3带动减速机4输入轴转动,而能够对扭转试样14连续施加扭矩,可以带动测量轴9转动,通过测量轴9的中间凸台两侧面安装的杠杆臂22可以将力进行传递,杠杆臂22远端通过销轴23和带螺杆关节轴承27与负荷传感器28连接,负荷传感器28下端与连接座29转动连接,连接座29安装在固定板30上,固定板30的另一端连接到支撑台2的底部,从而可以通过负荷传感器28测量受力大小,通过杠杆臂22力臂乘以负荷传感器28所受力获得扭矩大小,该装置可以准确获得不同扭转角度时的扭矩。Working principle: When in use, the two ends of the torsion specimen 14 are placed in the hexagonal holes of the left and right wrenches 15 respectively. The output end of the reducer 4 is an inner hole with a keyway structure, and a torsion shaft 16 is installed in the output hole. The axial direction of the torsion shaft 16 is processed with a long keyway. The torsion shaft 16 is slidably connected through the first key 17. Therefore, the extension length of the torsion shaft 16 can be adjusted according to the length of the torsion specimen 14. When the handwheel 3 at one end of the output shaft of the reducer 4 rotates, the output hole can be driven to rotate, so that the torsion shaft 16 can be driven to rotate synchronously through the first key 17 built into the output hole. The input shaft of the reducer 4 is driven to rotate by manually rotating the handwheel 3, which can be used to The torsion test specimen 14 continuously applies torque, which can drive the measuring shaft 9 to rotate. The force can be transmitted by the lever arms 22 installed on both sides of the middle boss of the measuring shaft 9. The distal end of the lever arm 22 is connected to the load sensor 28 through the pin 23 and the screw joint bearing 27. The lower end of the load sensor 28 is rotatably connected to the connecting seat 29. The connecting seat 29 is installed on the fixed plate 30. The other end of the fixed plate 30 is connected to the bottom of the support platform 2, so that the force can be measured by the load sensor 28. The torque can be obtained by multiplying the lever arm 22 force by the force applied to the load sensor 28. The device can accurately obtain the torque at different torsion angles.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is only limited by the claims and their full scope and equivalents.
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