CN221683465U - Single-rod viscous damper and vibration reduction device - Google Patents
Single-rod viscous damper and vibration reduction device Download PDFInfo
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- 238000013016 damping Methods 0.000 claims abstract description 26
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 32
- 229910052757 nitrogen Inorganic materials 0.000 description 16
- 238000000034 method Methods 0.000 description 8
- 238000005265 energy consumption Methods 0.000 description 4
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- 238000005516 engineering process Methods 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本申请涉及工程结构减振领域,具体涉及一种单出杆黏滞阻尼器及减振装置。The present application relates to the field of vibration reduction of engineering structures, and in particular to a single-rod viscous damper and a vibration reduction device.
背景技术Background Art
目前拉索振动是拉索在风雨共同作用下发生的一种振动,拉索振动可能产生较大的振幅,危害结构安全,因此需要对拉索振动进行有效的控制。安装黏滞阻尼器是常见的减振措施,黏滞阻尼器一般由缸体、活塞、活塞杆、阻尼介质、密封部件和连接部件组成,阻尼器出力与振动速度相关,黏滞阻尼器工作过程中仅为结构提供阻尼力而不提供额外的刚度,黏滞阻尼器可以很好的吸收结构中输入的能量,有效的保护结构安全,因此黏滞阻尼器得到了广泛的应用。At present, cable vibration is a kind of vibration that occurs when the cable is subjected to the combined effects of wind and rain. Cable vibration may produce a large amplitude and endanger the safety of the structure, so it is necessary to effectively control the cable vibration. Installing a viscous damper is a common vibration reduction measure. The viscous damper is generally composed of a cylinder, a piston, a piston rod, a damping medium, a sealing component and a connecting component. The damper output is related to the vibration speed. During the operation of the viscous damper, it only provides damping force to the structure without providing additional stiffness. The viscous damper can absorb the energy input into the structure well and effectively protect the safety of the structure. Therefore, the viscous damper has been widely used.
相关技术中,传统的黏滞阻尼器多采用双出杆结构,双出杆阻尼器的销孔中心距较单出杆阻尼器更长,在行程相同的情况下两者差值约等于两倍的行程。在阻尼器设计行程较大且安装空间受限制的特定工程中,双出杆黏滞阻尼器无法适用。但是,目前的单出杆阻尼器在使用过程中活塞跟随一侧的活塞杆向阻尼器的一侧移动,活塞在移动的过程中,活塞两侧阻尼介质容易不对称易造成阻尼器的活塞卡死现象。In the related technology, traditional viscous dampers mostly adopt a double-rod structure. The center distance of the pin hole of the double-rod damper is longer than that of the single-rod damper. Under the condition of the same stroke, the difference between the two is approximately equal to twice the stroke. In specific projects where the damper design stroke is large and the installation space is limited, the double-rod viscous damper cannot be used. However, during the use of the current single-rod damper, the piston follows the piston rod on one side to move to one side of the damper. During the movement of the piston, the damping medium on both sides of the piston is easily asymmetric, which can easily cause the damper piston to get stuck.
因此,有必要设计一种新的单出杆黏滞阻尼器,以克服上述问题。Therefore, it is necessary to design a new single-rod viscous damper to overcome the above problems.
实用新型内容Utility Model Content
本申请提供一种单出杆黏滞阻尼器,可以解决相关技术中单出杆黏滞阻尼器的活塞容易因活塞两侧阻尼介质不对称而卡死的技术问题。The present application provides a single-rod viscous damper, which can solve the technical problem in the related art that the piston of the single-rod viscous damper is easily stuck due to the asymmetry of the damping medium on both sides of the piston.
第一方面,本申请实施例提供一种单出杆黏滞阻尼器,其包括:缸筒,所述缸筒内设有活塞,且所述活塞安装有气囊;活塞杆,所述活塞杆的一端伸入所述缸筒内与所述活塞连接,另一端伸出所述缸筒,所述活塞杆内设置有充气孔,所述充气孔与所述气囊连通,所述气囊设置于远离所述活塞杆的一端。In a first aspect, an embodiment of the present application provides a single-rod viscous damper, comprising: a cylinder, in which a piston is provided, and an airbag is installed on the piston; a piston rod, in which one end of the piston rod extends into the cylinder and is connected to the piston, and the other end extends out of the cylinder, an inflation hole is provided in the piston rod, the inflation hole is connected to the airbag, and the airbag is provided at an end away from the piston rod.
其中,所述缸筒内活塞的一侧连接活塞杆,使缸筒内形成无杆腔和有杆腔,所述活塞设有过流孔,所述活塞杆远离所述气囊的一端设有第一耳板,所述缸筒远离所述活塞杆的一端设有第二耳板,所述第二耳板与所述缸筒螺纹连接,所述第二耳板设有注油口,所述缸筒靠近所述活塞杆的一端螺纹连接端盖,所述端盖设有出油口,所述第一耳板和第二耳板的轴承孔内安装有关节轴承,当所述第一耳板和所述第二耳板发生相对运动时,所述第一耳板带动所述活塞杆运动,使所述活塞在所述缸筒内运动。当所述活塞相对所述缸筒向左移动时,所述无杆腔内的阻尼介质通过所述过流孔进入所述有杆腔,所述无杆腔多余的阻尼介质会流入所述活塞内,所述气囊受压缩小;当所述活塞相对所述缸筒向右移动时,所述有杆腔内的阻尼介质会通过所述过流孔进入所述无杆腔,所述无杆腔和所述有杆腔体积不对称,所述无杆腔压力减小,此时所述气囊内的气体使所述气囊的体积膨胀,使所述活塞内阻尼介质挤入所述无杆腔,所述单出杆黏滞阻尼器通过所述过流孔过流将振动能量转化为阻尼器内阻尼介质的热能耗散掉,从而实现减振耗能的效果。In which, one side of the piston in the cylinder is connected to the piston rod, so that a rodless chamber and a rod chamber are formed in the cylinder, the piston is provided with a flow hole, the end of the piston rod away from the airbag is provided with a first ear plate, the end of the cylinder away from the piston rod is provided with a second ear plate, the second ear plate is threadedly connected to the cylinder, the second ear plate is provided with an oil filling port, the end of the cylinder close to the piston rod is threadedly connected to the end cover, the end cover is provided with an oil outlet, and joint bearings are installed in the bearing holes of the first ear plate and the second ear plate. When the first ear plate and the second ear plate move relative to each other, the first ear plate drives the piston rod to move, so that the piston moves in the cylinder. When the piston moves to the left relative to the cylinder, the damping medium in the rodless chamber enters the rod chamber through the flow hole, and the excess damping medium in the rodless chamber flows into the piston, and the airbag is less compressed; when the piston moves to the right relative to the cylinder, the damping medium in the rod chamber enters the rodless chamber through the flow hole, the volumes of the rodless chamber and the rod chamber are asymmetric, and the pressure in the rodless chamber decreases. At this time, the gas in the airbag expands the volume of the airbag, causing the damping medium in the piston to squeeze into the rodless chamber, and the single-rod viscous damper converts the vibration energy into heat energy of the damping medium in the damper through the flow hole and dissipates it, thereby achieving the effect of vibration reduction and energy consumption.
结合第一方面,在一种实施方式中,所述活塞内设置空腔,所述空腔内安装所述气囊。其中,所述气囊安装于所述活塞的空腔内,使所述气囊随所述活塞的位置变化而变化,有效的节省所述气囊的占用空间同时保护所述气囊不被损伤,除此之外,所述气囊设置在隔绝所述无杆腔和所述有杆腔的所述活塞内,使所述活塞两侧阻尼介质容积的动态平衡可以实现。In combination with the first aspect, in one embodiment, a cavity is provided in the piston, and the airbag is installed in the cavity. The airbag is installed in the cavity of the piston, so that the airbag changes with the position of the piston, effectively saving the space occupied by the airbag while protecting the airbag from damage. In addition, the airbag is provided in the piston that isolates the rodless cavity and the rod cavity, so that the dynamic balance of the damping medium volume on both sides of the piston can be achieved.
结合第一方面,在一种实施方式中,所述活塞开设有导孔,所述活塞杆穿过所述导孔与所述气囊连接,使所述充气孔与所述气囊连通。其中,所述活塞开设所述导孔保证所述活塞杆与所述活塞连接的同时,所述气囊又与所述活塞杆内的充气孔连通,利用活塞将所述活塞杆与所述气囊进一步连接,增强连接强度,还隔绝所述有杆腔保证了所述无杆腔的密闭性。所述活塞杆通过所述导孔与所述活塞可以螺纹连接。In combination with the first aspect, in one embodiment, the piston is provided with a guide hole, and the piston rod passes through the guide hole to connect with the airbag, so that the inflation hole is connected with the airbag. The guide hole provided on the piston ensures that the piston rod is connected with the piston, and the airbag is connected with the inflation hole in the piston rod. The piston rod is further connected with the airbag by the piston to enhance the connection strength, and the rod cavity is isolated to ensure the airtightness of the rodless cavity. The piston rod can be threadedly connected with the piston through the guide hole.
结合第一方面,在一种实施方式中,所述活塞杆的端部设有连接部,所述连接部伸入所述气囊内,使所述气囊将所述连接部包裹,且所述充气孔贯穿所述连接部。其中,所述连接部凸伸出所述导孔,且所述连接部直径大于所述活塞杆直径,通过将所述连接部伸入所述气囊内有效的与所述气囊连接且密封所述气囊的出口,保证了所述气囊可以通过所述充气孔调节压力。In combination with the first aspect, in one embodiment, a connecting portion is provided at the end of the piston rod, and the connecting portion extends into the airbag so that the airbag wraps the connecting portion, and the inflation hole passes through the connecting portion. The connecting portion protrudes out of the guide hole, and the diameter of the connecting portion is larger than the diameter of the piston rod. By extending the connecting portion into the airbag to effectively connect with the airbag and seal the outlet of the airbag, it is ensured that the airbag can adjust the pressure through the inflation hole.
结合第一方面,在一种实施方式中,所述空腔的转角处设置垫块,所述垫块具有弧形接触面,所述弧形接触面与所述气囊接触。其中,所述垫块与所述空腔接触的两个面设置为直角,所述垫块可以均衡所述气囊的压力,在所述单出杆黏滞阻尼器高速运作时所述气囊不会因反复挤压而损伤。In combination with the first aspect, in one embodiment, a pad is provided at the corner of the cavity, the pad having an arc-shaped contact surface, and the arc-shaped contact surface contacts the airbag. The two surfaces of the pad in contact with the cavity are arranged at right angles, the pad can balance the pressure of the airbag, and the airbag will not be damaged due to repeated squeezing when the single-rod viscous damper operates at high speed.
结合第一方面,在一种实施方式中,所述连接部与所述气囊的接触面设置为弧形。其中,所述连接部与所述气囊3的接触面设置为弧形,可以与所述垫块的弧形接触面配合,将所述气囊的弧形面夹持在所述连接部与所述垫块的弧形接触面之间,使所述气囊在所述单出杆黏滞阻尼器高速运作时不会因内部无支撑变形严重而损伤。In combination with the first aspect, in one embodiment, the contact surface between the connecting portion and the airbag is set to be arc-shaped. Wherein, the contact surface between the connecting portion and the airbag 3 is set to be arc-shaped, which can cooperate with the arc-shaped contact surface of the cushion block, and the arc-shaped surface of the airbag is clamped between the connecting portion and the arc-shaped contact surface of the cushion block, so that the airbag will not be damaged due to severe internal deformation without support when the single-rod viscous damper operates at high speed.
结合第一方面,在一种实施方式中,所述充气孔沿所述活塞杆轴向从所述活塞杆的一端贯穿至所述活塞杆的另一端。其中,所述充气孔沿所述活塞杆轴向贯穿,保证在所述气囊需要充氮气的情况下所述气囊通过所述活塞杆中的充气孔与氮气泵直接连通。In combination with the first aspect, in one embodiment, the inflation hole penetrates from one end of the piston rod to the other end of the piston rod along the axial direction of the piston rod. The inflation hole penetrates along the axial direction of the piston rod to ensure that when the airbag needs to be inflated with nitrogen, the airbag is directly connected to the nitrogen pump through the inflation hole in the piston rod.
结合第一方面,在一种实施方式中,所述活塞杆远离所述气囊的一端螺纹连接有第一耳板,使所述第一耳板将所述充气孔封堵。其中,所述第一耳板螺纹连接所述活塞杆,在一般情况下所述第一耳板封堵所述充气孔,在所述气囊需要充氮气的时候所述第一耳板可以拧开并露出所述活塞杆的端部。In combination with the first aspect, in one embodiment, the end of the piston rod away from the airbag is threadedly connected to a first ear plate, so that the first ear plate blocks the inflation hole. The first ear plate is threadedly connected to the piston rod, and under normal circumstances, the first ear plate blocks the inflation hole. When the airbag needs to be inflated with nitrogen, the first ear plate can be unscrewed to expose the end of the piston rod.
结合第一方面,在一种实施方式中,所述充气孔远离所述气囊的一端设有充气螺堵。其中,所述充气螺堵一般处于封闭状态,当所述气囊需要充氮气时,拧开第一耳板,然后慢慢拧入接头,所述接头含有顶针,所述顶针开启所述充气螺堵,所述充气螺堵通过软管连接氮气泵,所述气囊通过所述充气孔输入适当压力的氮气,所述充气螺堵的封闭和开启可以有效调节所述气囊的压力。In combination with the first aspect, in one embodiment, an inflation screw plug is provided at one end of the inflation hole away from the airbag. The inflation screw plug is generally in a closed state. When the airbag needs to be inflated with nitrogen, the first ear plate is unscrewed, and then the joint is slowly screwed in. The joint contains a thimble, and the thimble opens the inflation screw plug. The inflation screw plug is connected to a nitrogen pump through a hose, and nitrogen of appropriate pressure is input to the airbag through the inflation hole. The closing and opening of the inflation screw plug can effectively adjust the pressure of the airbag.
第二方面,本申请实施例提供了一种减振装置,索夹以及安装于所述索夹的所述单出杆黏滞阻尼器。其中,所述锁夹包括第一索夹和第二索夹,所述第一索夹和所述第二索夹为半圆形抱箍,所述第一索夹和所述第二索夹通过螺栓箍住斜拉索,所述第一索夹和所述斜拉索以及第二索夹与所述斜拉索之间设有橡胶垫,所述橡胶垫填充所述第一索夹和所述斜拉索以及第二索夹与所述斜拉索之间的间隙,所述第二索夹通过销轴连接所述单出杆黏滞阻尼器,所述单出杆黏滞阻尼器的另一端通过所述销轴连接耳环座,两台所述单出杆黏滞阻尼器可以以夹角60°沿中轴线对称设置,所述减振装置包括两台所述单出杆黏滞阻尼器。其中,所述单出杆黏滞阻尼器具有节约空间、滞回曲线饱满、耗能性能好和材料性能稳定等优势;设计人员可以根据所述斜拉索特性自由调整所述过流孔的直径从而调整所述单出杆黏滞阻尼器的阻尼系数;由于所述单出杆黏滞阻尼器结构简洁、尺寸大幅缩短,由两台所述单出杆黏滞阻尼器组装而成的所述减振装置可以满足空间受限制的特定工作。In the second aspect, the embodiment of the present application provides a vibration reduction device, a cable clamp and the single-rod viscous damper installed on the cable clamp. The locking clamp includes a first cable clamp and a second cable clamp, the first cable clamp and the second cable clamp are semicircular clamps, the first cable clamp and the second cable clamp clamp the inclined cable through bolts, the first cable clamp and the inclined cable, and the second cable clamp and the inclined cable are provided with rubber pads, the rubber pads fill the gaps between the first cable clamp and the inclined cable, and the second cable clamp and the inclined cable, the second cable clamp is connected to the single-rod viscous damper through a pin shaft, the other end of the single-rod viscous damper is connected to the earring seat through the pin shaft, the two single-rod viscous dampers can be symmetrically arranged along the central axis at an angle of 60°, and the vibration reduction device includes two single-rod viscous dampers. Among them, the single-rod viscous damper has the advantages of saving space, full hysteresis curve, good energy consumption performance and stable material properties; designers can freely adjust the diameter of the flow hole according to the characteristics of the inclined cable to adjust the damping coefficient of the single-rod viscous damper; since the single-rod viscous damper has a simple structure and greatly shortened size, the vibration reduction device assembled from two single-rod viscous dampers can meet specific tasks with limited space.
具体地,利用本申请提供的单出杆黏滞阻尼器的组装方法可以包括以下步骤:Specifically, the assembly method of the single-rod viscous damper provided by the present application may include the following steps:
S1:推动所述活塞杆将所述活塞推至最左端,使所述活塞与所述第二耳板贴合。S1: Push the piston rod to push the piston to the leftmost end, so that the piston fits with the second ear plate.
S2:打开所述注油口并外接油泵。S2: Open the oil filling port and connect an external oil pump.
S3:在注油过程中所述活塞滑动至最右端,当所述出油口连续出油时注油完成。S3: During the oil filling process, the piston slides to the rightmost end, and the oil filling is completed when the oil outlet continuously discharges oil.
S4:拧开所述第一耳板,利用接头的顶针顶开所述充气螺堵,所述充气螺堵通过软管连接氮气泵,当所述气囊充氮气完成时封闭所述充气螺堵,拧入所述第一耳板。S4: Unscrew the first ear plate, use the ejector pin of the joint to push open the inflation screw plug, the inflation screw plug is connected to the nitrogen pump through a hose, and when the airbag is completely inflated with nitrogen, the inflation screw plug is closed and the first ear plate is screwed in.
S5:推动所述活塞杆将所述活塞推至所述缸筒的中间位置,封闭所述注油口和所述出油口。S5: Push the piston rod to push the piston to the middle position of the cylinder, closing the oil filling port and the oil outlet.
本申请实施例提供的技术方案带来的有益效果包括:The beneficial effects brought by the technical solution provided by the embodiments of the present application include:
通过在活塞上安装气囊,并在活塞杆内设置与气囊连通的充气孔,可以通过充气孔向气囊内充气,保证气囊在使用时压力适中,当活塞和缸筒发生相对运动时,气囊的体积可以受压缩小或者膨胀,气囊作为容积补偿装置,实现活塞两侧阻尼介质容积的动态平衡,解决了相关技术中单出杆黏滞阻尼器中活塞两侧阻尼介质容易不对称造成阻尼器的活塞卡死的问题。By installing an airbag on the piston and providing an inflation hole connected to the airbag in the piston rod, air can be inflated through the inflation hole to ensure that the pressure of the airbag is moderate when in use. When the piston and the cylinder barrel move relative to each other, the volume of the airbag can be compressed or expanded. The airbag acts as a volume compensation device to achieve dynamic balance of the volume of the damping medium on both sides of the piston, solving the problem of the damping medium on both sides of the piston in the single-rod viscous damper in the related technology being easily asymmetric, causing the piston of the damper to get stuck.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
图1为本申请实施例提供的一种单出杆黏滞阻尼器的结构示意图;FIG1 is a schematic structural diagram of a single-rod viscous damper provided in an embodiment of the present application;
图2为本申请实施例提供的一种减振装置的主视图;FIG2 is a front view of a vibration reduction device provided in an embodiment of the present application;
图3为本申请实施例提供的一种减振装置的侧视图。FIG. 3 is a side view of a vibration reduction device provided in an embodiment of the present application.
图中:1、缸筒;11、无杆腔;12、有杆腔;2、活塞;21、空腔;22、垫块;23、过流孔;3、气囊;4、活塞杆;41、充气孔;42、连接部;43、充气螺堵;5、第一耳板;6、第二耳板;61、注油口;7、端盖;71、出油口;8、关节轴承;101、第一索夹;102、第二索夹;103、斜拉索;104、螺栓;105、橡胶垫;106、单出杆黏滞阻尼器;107、销轴;108、耳环座。In the figure: 1. cylinder barrel; 11. rodless chamber; 12. rod chamber; 2. piston; 21. cavity; 22. pad; 23. flow hole; 3. air bag; 4. piston rod; 41. inflation hole; 42. connecting part; 43. inflation screw plug; 5. first ear plate; 6. second ear plate; 61. oil filling port; 7. end cover; 71. oil outlet; 8. spherical bearing; 101. first cable clamp; 102. second cable clamp; 103. inclined cable; 104. bolt; 105. rubber pad; 106. single-rod viscous damper; 107. pin; 108. earring seat.
具体实施方式DETAILED DESCRIPTION
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
本申请实施例提供了一种单出杆黏滞阻尼器及减振装置,其能解决相关技术中单出杆黏滞阻尼器的活塞容易因活塞两侧阻尼介质不对称而卡死的技术问题。The embodiments of the present application provide a single-rod viscous damper and a vibration reduction device, which can solve the technical problem in the related art that the piston of the single-rod viscous damper is easily stuck due to the asymmetry of the damping medium on both sides of the piston.
参见图1所示,本申请实施例提供了一种单出杆黏滞阻尼器,其包括:缸筒1,所述缸筒1内设有活塞2,且所述活塞2安装有气囊3;活塞杆4,所述活塞杆4的一端伸入所述缸筒1内与所述活塞2连接,另一端伸出所述缸筒1,所述活塞杆4内设置有充气孔41,所述充气孔41与所述气囊3连通,所述气囊3设置于远离所述活塞杆4的一端。As shown in Figure 1, an embodiment of the present application provides a single-rod viscous damper, which includes: a cylinder 1, a piston 2 is provided in the cylinder 1, and the piston 2 is equipped with an airbag 3; a piston rod 4, one end of the piston rod 4 extends into the cylinder 1 and is connected to the piston 2, and the other end extends out of the cylinder 1, and an inflation hole 41 is provided in the piston rod 4, and the inflation hole 41 is connected to the airbag 3, and the airbag 3 is arranged at one end away from the piston rod 4.
本实施例中,所述缸筒1内活塞2的一侧连接活塞杆4,使缸筒1内形成无杆腔11和有杆腔12,所述活塞2设有过流孔23,所述活塞杆4远离所述气囊3的一端设有第一耳板5,所述缸筒1远离所述活塞杆4的一端设有第二耳板6,所述第二耳板6与所述缸筒1螺纹连接,所述第二耳板6设有注油口61,所述缸筒1靠近所述活塞杆4的一端螺纹连接端盖7,所述端盖7设有出油口71,所述第一耳板5和第二耳板6的轴承孔内安装有关节轴承8,当所述第一耳板5和所述第二耳板6发生相对运动时,所述第一耳板5带动所述活塞杆4运动,使所述活塞2在所述缸筒1内运动。In this embodiment, one side of the piston 2 in the cylinder 1 is connected to the piston rod 4, so that a rodless chamber 11 and a rod chamber 12 are formed in the cylinder 1, the piston 2 is provided with a flow hole 23, and the end of the piston rod 4 away from the airbag 3 is provided with a first ear plate 5, and the end of the cylinder 1 away from the piston rod 4 is provided with a second ear plate 6, the second ear plate 6 is threadedly connected to the cylinder 1, and the second ear plate 6 is provided with an oil filling port 61, and the end of the cylinder 1 close to the piston rod 4 is threadedly connected to the end cover 7, and the end cover 7 is provided with an oil outlet 71, and joint bearings 8 are installed in the bearing holes of the first ear plate 5 and the second ear plate 6. When the first ear plate 5 and the second ear plate 6 move relative to each other, the first ear plate 5 drives the piston rod 4 to move, so that the piston 2 moves in the cylinder 1.
其中,通过在所述活塞2上安装所述气囊3,并在所述活塞杆4内设置与所述气囊3连通的充气孔41,可以通过所述充气孔41向所述气囊3内充气,保证所述气囊3在使用时压力适中,当所述活塞2相对所述缸筒1向左移动时,所述无杆腔11内的阻尼介质通过所述过流孔23进入所述有杆腔12,所述无杆腔11多余的阻尼介质会流入所述活塞2内,所述气囊3受压缩小;当所述活塞2相对所述缸筒1向右移动时,所述有杆腔12内的阻尼介质会通过所述过流孔23进入所述无杆腔11,所述无杆腔11和所述有杆腔12体积不对称,所述无杆腔11压力减小,此时所述气囊3内的气体使所述气囊3的体积膨胀,使所述活塞2内阻尼介质挤入所述无杆腔11,所述气囊3作为容积补偿装置,实现所述活塞2两侧阻尼介质容积的动态平衡,解决了相关技术中单出杆黏滞阻尼器中活塞2两侧阻尼介质容易不对称造成阻尼器的活塞2卡死的问题。所述单出杆黏滞阻尼器106通过所述过流孔23过流将振动能量转化为阻尼器内阻尼介质的热能耗散掉,从而实现减振耗能的效果。Among them, by installing the airbag 3 on the piston 2 and providing an inflation hole 41 in communication with the airbag 3 in the piston rod 4, air can be inflated into the airbag 3 through the inflation hole 41 to ensure that the pressure of the airbag 3 is moderate when in use. When the piston 2 moves to the left relative to the cylinder 1, the damping medium in the rodless chamber 11 enters the rod chamber 12 through the flow hole 23, and the excess damping medium in the rodless chamber 11 flows into the piston 2, and the airbag 3 is less compressed. When the piston 2 moves to the right relative to the cylinder 1, the The damping medium in the rod chamber 12 will enter the rodless chamber 11 through the flow hole 23. The volumes of the rodless chamber 11 and the rod chamber 12 are asymmetric, and the pressure of the rodless chamber 11 is reduced. At this time, the gas in the airbag 3 expands the volume of the airbag 3, causing the damping medium in the piston 2 to squeeze into the rodless chamber 11. The airbag 3 acts as a volume compensation device to achieve dynamic balance of the damping medium volume on both sides of the piston 2, solving the problem in the related art that the damping medium on both sides of the piston 2 in the single-rod viscous damper is easily asymmetric, causing the piston 2 of the damper to get stuck. The single-rod viscous damper 106 converts the vibration energy into heat energy of the damping medium in the damper through the flow hole 23, thereby achieving the effect of vibration reduction and energy consumption.
进一步地,参见图1所示,在一些实施例中,所述活塞2内设置空腔21,所述空腔21内安装所述气囊3。本实施例中,所述气囊3安装于所述活塞2的空腔21内,使所述气囊3随所述活塞2的位置变化而变化,有效的节省所述气囊3的占用空间同时保护所述气囊3不被损伤,除此之外,所述气囊3设置在隔绝所述无杆腔11和所述有杆腔12的所述活塞内,使所述活塞2两侧阻尼介质容积的动态平衡可以实现。Further, referring to FIG. 1 , in some embodiments, a cavity 21 is provided in the piston 2, and the airbag 3 is installed in the cavity 21. In this embodiment, the airbag 3 is installed in the cavity 21 of the piston 2, so that the airbag 3 changes with the position of the piston 2, effectively saving the space occupied by the airbag 3 while protecting the airbag 3 from damage. In addition, the airbag 3 is provided in the piston that isolates the rodless cavity 11 and the rod cavity 12, so that the dynamic balance of the damping medium volume on both sides of the piston 2 can be achieved.
进一步地,参见图1所示,在一些实施例中,所述活塞2开设有导孔,所述活塞杆4穿过所述导孔与所述气囊3连接,使所述充气孔41与所述气囊3连通。本实施例中,所述活塞2开设所述导孔保证所述活塞杆4与所述活塞2连接的同时,所述气囊3又与所述活塞杆4内的充气孔41连通,利用活塞2将所述活塞杆4与所述气囊3进一步连接,增强连接强度,还隔绝所述有杆腔12保证了所述无杆腔11的密闭性。其中,所述活塞杆4通过所述导孔与所述活塞2可以螺纹连接。Further, referring to FIG. 1 , in some embodiments, the piston 2 is provided with a guide hole, and the piston rod 4 passes through the guide hole to connect with the airbag 3, so that the inflation hole 41 is in communication with the airbag 3. In this embodiment, the piston 2 is provided with the guide hole to ensure that the piston rod 4 is connected with the piston 2, while the airbag 3 is in communication with the inflation hole 41 in the piston rod 4. The piston rod 4 is further connected with the airbag 3 by the piston 2 to enhance the connection strength, and the rod cavity 12 is also isolated to ensure the airtightness of the rodless cavity 11. Among them, the piston rod 4 can be threadedly connected with the piston 2 through the guide hole.
进一步地,参见图1所示,在一些实施例中,所述活塞杆4的端部设有连接部42,所述连接部42伸入所述气囊3内,使所述气囊3将所述连接部42包裹,且所述充气孔41贯穿所述连接部42。本实施例中,所述连接部42凸伸出所述导孔,且所述连接部42直径大于所述活塞杆4直径,通过将所述连接部42伸入所述气囊3内有效的与所述气囊3连接且密封所述气囊3的出口,保证了所述气囊3可以通过所述充气孔41调节压力。Further, referring to FIG. 1 , in some embodiments, the end of the piston rod 4 is provided with a connecting portion 42, and the connecting portion 42 extends into the airbag 3, so that the airbag 3 wraps the connecting portion 42, and the inflation hole 41 passes through the connecting portion 42. In this embodiment, the connecting portion 42 protrudes out of the guide hole, and the diameter of the connecting portion 42 is larger than the diameter of the piston rod 4. By extending the connecting portion 42 into the airbag 3 to effectively connect with the airbag 3 and seal the outlet of the airbag 3, it is ensured that the pressure of the airbag 3 can be adjusted through the inflation hole 41.
进一步地,参见图1所示,在一些实施例中,所述空腔21的转角处设置垫块22,所述垫块22具有弧形接触面,所述弧形接触面与所述气囊3接触。本实施例中,所述垫块22与所述空腔21接触的两个面设置为直角,所述垫块22可以均衡所述气囊3的压力,在所述单出杆黏滞阻尼器106高速运作时所述气囊3不会因反复挤压而损伤。Further, referring to FIG. 1 , in some embodiments, a cushion block 22 is provided at the corner of the cavity 21, and the cushion block 22 has an arc-shaped contact surface, and the arc-shaped contact surface contacts the airbag 3. In this embodiment, the two surfaces of the cushion block 22 contacting the cavity 21 are set at right angles, and the cushion block 22 can balance the pressure of the airbag 3, so that the airbag 3 will not be damaged due to repeated squeezing when the single-rod viscous damper 106 operates at high speed.
进一步地,参见图1所示,在一些实施例中,所述连接部42与所述气囊3的接触面设置为弧形。本实施例中,所述连接部42与所述气囊3的接触面设置为弧形,可以与所述垫块22的弧形接触面配合,将所述气囊3的弧形面夹持在所述连接部42与所述垫块22的弧形接触面之间,使所述气囊3在所述单出杆黏滞阻尼器106高速运作时不会因内部无支撑变形严重而损伤。Further, referring to FIG. 1 , in some embodiments, the contact surface between the connecting portion 42 and the airbag 3 is set to be arc-shaped. In this embodiment, the contact surface between the connecting portion 42 and the airbag 3 is set to be arc-shaped, which can cooperate with the arc-shaped contact surface of the cushion block 22, and the arc-shaped surface of the airbag 3 is clamped between the connecting portion 42 and the arc-shaped contact surface of the cushion block 22, so that the airbag 3 will not be damaged due to severe internal deformation without support when the single-rod viscous damper 106 operates at high speed.
进一步地,参见图1所示,在一些实施例中,所述充气孔41沿所述活塞杆4轴向从所述活塞杆4的一端贯穿至所述活塞杆4的另一端。所述充气孔41沿所述活塞杆4轴向贯穿,保证在所述气囊3需要充氮气的情况下所述气囊3通过所述活塞杆4中的充气孔41与氮气泵直接连通。Further, referring to FIG. 1 , in some embodiments, the inflation hole 41 penetrates from one end of the piston rod 4 to the other end of the piston rod 4 along the axial direction of the piston rod 4. The inflation hole 41 penetrates along the axial direction of the piston rod 4 to ensure that the airbag 3 is directly connected to the nitrogen pump through the inflation hole 41 in the piston rod 4 when the airbag 3 needs to be inflated with nitrogen.
进一步地,参见图1所示,在一些实施例中,所述活塞杆4远离所述气囊3的一端螺纹连接有第一耳板5,使所述第一耳板5将所述充气孔41封堵。本实施例中,所述第一耳板5螺纹连接所述活塞杆4,在一般情况下所述第一耳板5封堵所述充气孔41,在所述气囊3需要充氮气的情况下所述第一耳板5可以拧开并露出所述活塞杆4的端部。Further, referring to FIG. 1 , in some embodiments, the end of the piston rod 4 away from the airbag 3 is threadedly connected with a first ear plate 5, so that the first ear plate 5 blocks the inflation hole 41. In this embodiment, the first ear plate 5 is threadedly connected to the piston rod 4. Under normal circumstances, the first ear plate 5 blocks the inflation hole 41. When the airbag 3 needs to be inflated with nitrogen, the first ear plate 5 can be unscrewed to expose the end of the piston rod 4.
进一步地,参见图1所示,在一些实施例中,所述充气孔41远离所述气囊3的一端设有充气螺堵43。本实施例中,所述充气螺堵43一般处于封闭状态,当所述气囊3需要充氮气时,拧开第一耳板5,然后慢慢拧入接头,所述接头含有顶针,所述顶针开启所述充气螺堵43,所述充气螺堵43通过软管连接氮气泵,所述气囊3通过所述充气孔41输入适当压力的氮气,所述充气螺堵43的封闭和开启可以有效调节所述气囊3的压力。Further, referring to FIG. 1 , in some embodiments, an end of the inflation hole 41 away from the airbag 3 is provided with an inflation screw plug 43. In this embodiment, the inflation screw plug 43 is generally in a closed state. When the airbag 3 needs to be inflated with nitrogen, the first ear plate 5 is unscrewed, and then the joint is slowly screwed in. The joint contains a thimble, and the thimble opens the inflation screw plug 43. The inflation screw plug 43 is connected to the nitrogen pump through a hose, and the airbag 3 inputs nitrogen of appropriate pressure through the inflation hole 41. The closing and opening of the inflation screw plug 43 can effectively adjust the pressure of the airbag 3.
参见图2和图3所示,本申请实施例提供了一种减振装置,其包括:索夹以及安装于所述索夹的所述单出杆黏滞阻尼器106。本实施例中,所述索夹包括第一索夹101和第二索夹102,所述第一索夹101和所述第二索夹102为半圆形抱箍,所述第一索夹101和所述第二索夹102通过螺栓104箍住斜拉索103,所述第一索夹101和所述斜拉索103以及第二索夹102与所述斜拉索103之间设有橡胶垫105,所述橡胶垫105填充所述第一索夹101和所述斜拉索103以及第二索夹102与所述斜拉索103之间的间隙,所述第二索夹102通过销轴107连接所述单出杆黏滞阻尼器106,所述单出杆黏滞阻尼器106的另一端通过所述销轴107连接耳环座108,两台所述单出杆黏滞阻尼器106可以以夹角60°沿中轴线对称设置,所述减振装置包括两台所述单出杆黏滞阻尼器106。其中,所述单出杆黏滞阻尼器106具有节约空间、滞回曲线饱满、耗能性能好和材料性能稳定等优势;设计人员可以根据所述斜拉索103特性自由调整所述过流孔23的直径从而调整所述单出杆黏滞阻尼器106的阻尼系数;由于所述单出杆黏滞阻尼器106结构简洁、尺寸大幅缩短,由两台所述单出杆黏滞阻尼器106组装而成的所述减振装置可以满足空间受限制的特定工作。2 and 3 , an embodiment of the present application provides a vibration reduction device, which includes: a cable clamp and the single-rod viscous damper 106 installed on the cable clamp. In this embodiment, the cable clamp includes a first cable clamp 101 and a second cable clamp 102, the first cable clamp 101 and the second cable clamp 102 are semicircular clamps, the first cable clamp 101 and the second cable clamp 102 clamp the inclined cable 103 through a bolt 104, a rubber pad 105 is provided between the first cable clamp 101 and the inclined cable 103 and between the second cable clamp 102 and the inclined cable 103, the rubber pad 105 fills the gap between the first cable clamp 101 and the inclined cable 103 and between the second cable clamp 102 and the inclined cable 103, the second cable clamp 102 is connected to the single-rod viscous damper 106 through a pin 107, the other end of the single-rod viscous damper 106 is connected to an earring seat 108 through the pin 107, the two single-rod viscous dampers 106 can be symmetrically arranged along the central axis at an angle of 60°, and the vibration reduction device includes two single-rod viscous dampers 106. Among them, the single-rod viscous damper 106 has the advantages of saving space, full hysteresis curve, good energy consumption performance and stable material properties; designers can freely adjust the diameter of the flow hole 23 according to the characteristics of the inclined cable 103 to adjust the damping coefficient of the single-rod viscous damper 106; since the single-rod viscous damper 106 has a simple structure and greatly shortened size, the vibration reduction device assembled from two single-rod viscous dampers 106 can meet specific tasks with limited space.
具体地,利用本申请提供的单出杆黏滞阻尼器的组装方法可以包括以下步骤:Specifically, the assembly method of the single-rod viscous damper provided by the present application may include the following steps:
S1:推动所述活塞杆4将所述活塞2推至最左端,使所述活塞2与所述第二耳板6贴合。S1: Push the piston rod 4 to push the piston 2 to the leftmost end, so that the piston 2 fits with the second ear plate 6.
S2:打开所述注油口61并外接油泵。S2: Open the oil filling port 61 and connect an external oil pump.
S3:在注油过程中所述活塞2滑动至最右端,当所述出油口71连续出油时注油完成。S3: During the oil filling process, the piston 2 slides to the rightmost end, and the oil filling is completed when the oil outlet 71 continuously discharges oil.
S4:拧开所述第一耳板5,利用接头的顶针顶开所述充气螺堵43,所述充气螺堵43通过软管连接氮气泵,当所述气囊3充氮气完成时封闭所述充气螺堵43,拧入所述第一耳板5。S4: Unscrew the first ear plate 5, use the ejector pin of the joint to push open the inflation screw plug 43, the inflation screw plug 43 is connected to the nitrogen pump through a hose, and when the nitrogen filling of the airbag 3 is completed, close the inflation screw plug 43 and screw in the first ear plate 5.
S5:推动所述活塞杆4将所述活塞2推至所述缸筒1的中间位置,封闭所述注油口61和所述出油口71。S5: pushing the piston rod 4 to push the piston 2 to the middle position of the cylinder 1, closing the oil filling port 61 and the oil outlet 71.
在本申请的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
需要说明的是,在本申请中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
以上所述仅是本申请的具体实施方式,使本领域技术人员能够理解或实现本申请。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.
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