CN221675222U - Water supply pipeline cleaning device - Google Patents
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- CN221675222U CN221675222U CN202322966163.2U CN202322966163U CN221675222U CN 221675222 U CN221675222 U CN 221675222U CN 202322966163 U CN202322966163 U CN 202322966163U CN 221675222 U CN221675222 U CN 221675222U
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Abstract
Description
技术领域Technical Field
本实用新型涉及管道清理技术领域,尤其涉及一种给水管道清理装置。The utility model relates to the technical field of pipeline cleaning, in particular to a water supply pipeline cleaning device.
背景技术Background Art
给水管道是以卫生级聚氯乙烯(PVC)树脂为主要原料,加入适量的稳定剂、润滑剂、填充剂、增色剂等经塑料挤出机挤出成型和注塑机注塑成型,通过冷却、固化、定型、检验、包装等工序以完成管材、管件的生产。给水管道广泛应用于我们的生产生活中,例如城镇自来水输水供水工程、建筑内外供水工程、工矿企业供水工程、地埋消防供水丁程、农田水利输水灌溉工程、园林园艺绿化供水工程、水产养殖业供水排水工程等,并取得良好的经济效益和社会效益。在给水管道的使用中,清理维护也尤为重要。Water supply pipes are made of sanitary polyvinyl chloride (PVC) resin as the main raw material, with appropriate amounts of stabilizers, lubricants, fillers, color enhancers, etc., extruded by plastic extruders and injection molded by injection molding machines, and then cooled, solidified, shaped, inspected, packaged, and other processes to complete the production of pipes and fittings. Water supply pipes are widely used in our production and life, such as urban tap water supply and water supply projects, building internal and external water supply projects, industrial and mining enterprise water supply projects, underground fire protection water supply projects, farmland water conservancy water supply and irrigation projects, gardening and horticulture greening water supply projects, aquaculture water supply and drainage projects, etc., and have achieved good economic and social benefits. In the use of water supply pipes, cleaning and maintenance are also particularly important.
在公示号为CN216911376U中公开的一种给水管道清理装置,虽然该实用新型利用冲洗主管和弹性滚动装置,依靠气压杆使弹性滚动装置完全紧贴在管道内壁,冲洗主管位于管道中心,冲洗主管中间布置四个冲洗装置,以此保证冲洗喷头距离管道内壁最近、喷头冲洗面积覆盖管道内壁全部、喷头冲洗压力可满足清洗要求;能够方便地使用、收起放置,操作简单、定位准确牢固的同时,结构更简单;实际操作中节省人力、物力损耗,操作简单、灵活,施工规范、准确。使用给水管道冲洗装置时,管道能一次冲洗干净,冲洗速度快,冲洗质量有保证,一次验收通过。A water supply pipe cleaning device disclosed in the publication number CN216911376U, although the utility model uses a flushing pipe and an elastic rolling device, and relies on a pneumatic rod to make the elastic rolling device completely close to the inner wall of the pipe, the flushing pipe is located in the center of the pipe, and four flushing devices are arranged in the middle of the flushing pipe, so as to ensure that the flushing nozzle is closest to the inner wall of the pipe, the flushing area of the nozzle covers the entire inner wall of the pipe, and the flushing pressure of the nozzle can meet the cleaning requirements; it can be conveniently used and put away, the operation is simple, the positioning is accurate and firm, and the structure is simpler; in actual operation, it saves manpower and material losses, the operation is simple and flexible, and the construction is standardized and accurate. When using the water supply pipe flushing device, the pipe can be flushed clean at one time, the flushing speed is fast, the flushing quality is guaranteed, and it is accepted at one time.
但是,该给水管道清理装置,具有以下的缺点:However, the water supply pipeline cleaning device has the following disadvantages:
(1)管道使用时间长了之后,难免会堆积水垢等粘附管壁的物质,该装置难以对管壁剐蹭掉水垢等,清洗效果较差;(1) After the pipe has been used for a long time, scale and other substances that adhere to the pipe wall will inevitably accumulate. It is difficult for this device to scrape off the scale on the pipe wall, and the cleaning effect is poor;
(2)管壁内可能会冲下部分固状物,仅冲洗可能会使部分固状物与水结合再次黏粘到管壁,该装置难以对冲下的部分固状物排尽。(2) Some solids may be washed down the pipe wall. Flushing alone may cause some of the solids to combine with water and stick to the pipe wall again. This device is difficult to completely drain away some of the solids that have been washed down.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
实用新型解决的技术问题是提供一种实用性较高,并且能够通过简单的操作,结构较为简单的一种给水管道清理装置,解决了上述背景技术中提出的难以剐蹭管壁水垢清洗效果较差和仅冲洗难以对冲下的部分固状物排尽的问题。The technical problem solved by the utility model is to provide a water supply pipe cleaning device which is highly practical, can be simply operated and has a relatively simple structure, thereby solving the problems in the above-mentioned background technology that the cleaning effect of scale on the pipe wall is poor and that it is difficult to drain out some solid matter by just flushing.
(二)技术方案(II) Technical solution
为实现以上目的,本实用新型通过以下技术方案予以实现:一种给水管道清理装置,包括固定筒,所述固定筒的内部开设有空腔,所述空腔的内部固定安装有伺服电机,所述伺服电机的输出端花键连接有传动杆,所述传动杆的一端固定连接有转杆,所述转杆的表面转动连接有连接筒,所述连接筒的表面固定连接有清扫刷,所述固定筒的一端开设有插槽,所述插槽的内部插接有固定片,所述固定片的表面开设有螺纹孔,所述螺纹孔的内部螺纹连接有螺栓,所述固定片的一侧固定连接有收集框,所述固定筒的另一端固定连接有A快速接头,所述A快速接头的表面活动连接有B快速接头。To achieve the above objectives, the utility model is implemented through the following technical solutions: a water supply pipe cleaning device, comprising a fixed cylinder, a cavity is opened inside the fixed cylinder, a servo motor is fixedly installed inside the cavity, a transmission rod is splined at the output end of the servo motor, one end of the transmission rod is fixedly connected to a rotating rod, the surface of the rotating rod is rotatably connected to a connecting cylinder, the surface of the connecting cylinder is fixedly connected to a cleaning brush, a slot is opened at one end of the fixed cylinder, a fixing plate is inserted inside the slot, a threaded hole is opened on the surface of the fixing plate, a bolt is threadedly connected inside the threaded hole, a collection frame is fixedly connected to one side of the fixing plate, a quick connector A is fixedly connected to the other end of the fixed cylinder, and a quick connector B is movably connected to the surface of the quick connector A.
可选的,所述B快速接头的表面固定连接有冲洗管,所述冲洗管的内部固定连接有安装筒,冲洗管的一端固定连接于强力喷头的表面,通过冲洗管可以方便冲洗管壁。Optionally, a flushing pipe is fixedly connected to the surface of the B quick connector, a mounting cylinder is fixedly connected to the inside of the flushing pipe, one end of the flushing pipe is fixedly connected to the surface of the powerful nozzle, and the pipe wall can be conveniently flushed through the flushing pipe.
可选的,所述安装筒的内部固定安装有水泵,所述水泵的输入端固定连接有抽水管,水泵可以将外部水源通过抽水管抽出,方便对水源的输送。Optionally, a water pump is fixedly installed inside the installation cylinder, and an input end of the water pump is fixedly connected to a water pumping pipe. The water pump can pump out external water through the water pumping pipe to facilitate the transportation of water.
可选的,所述水泵的输出端固定连接有出水管,所述出水管的一端固定连接有强力喷头,通过出水管和强力喷头,可以将抽出的水源喷到需冲洗的管道内壁。Optionally, the output end of the water pump is fixedly connected to a water outlet pipe, and one end of the water outlet pipe is fixedly connected to a powerful nozzle. Through the water outlet pipe and the powerful nozzle, the pumped water source can be sprayed onto the inner wall of the pipe to be flushed.
可选的,所述冲洗管的表面固定连接有把手,所述把手的表面贴设有防滑贴,手持把手可以对冲洗管更好的控制,方便操作。Optionally, a handle is fixedly connected to the surface of the flushing tube, and the surface of the handle is provided with an anti-slip sticker. Holding the handle can provide better control over the flushing tube and facilitate operation.
可选的,所述空腔的内壁开设有贯穿槽,所述贯穿槽的内部固定连接有防护网,贯穿槽可以增加空腔内的空气流通,防止伺服电机的热量难以散出,通过防护网对空腔进行保护,减少灰尘进入。Optionally, a through groove is provided on the inner wall of the cavity, and a protective net is fixedly connected to the inside of the through groove. The through groove can increase air circulation in the cavity to prevent the heat of the servo motor from being difficult to dissipate. The protective net protects the cavity and reduces dust entry.
(三)有益效果(III) Beneficial effects
本实用新型提供了一种给水管道清理装置,具备以下有益效果:The utility model provides a water supply pipeline cleaning device, which has the following beneficial effects:
1、该给水管道清理装置,通过伺服电机、转杆和清扫刷的设置,使本装置可以对给水管道的内壁沉垢刮除,手持把手将本装置插入给水管道内,启动伺服电机的电源,伺服电机带动传动杆转动,传动杆带动转杆转动,转杆带动连接筒盒清扫刷转动,清扫刷对着管道内壁不断转动剐蹭,将陈年水垢刮除,通过贯穿槽增加空腔内的空气流通,防止伺服电机的热量难以散出,通过防护网对空腔进行保护,减少灰尘进入,进而使本装置对管道内壁的清洁更为全面,从而使本装置的冲洗效果较好。1. The water supply pipe cleaning device can scrape off the deposited scale on the inner wall of the water supply pipe through the arrangement of the servo motor, the rotating rod and the cleaning brush. The device is inserted into the water supply pipe by holding the handle, and the power of the servo motor is started. The servo motor drives the transmission rod to rotate, and the transmission rod drives the rotating rod to rotate, and the rotating rod drives the connecting cylinder box cleaning brush to rotate. The cleaning brush rotates and scrapes against the inner wall of the pipe to scrape off the old scale. The air circulation in the cavity is increased by the through groove to prevent the heat of the servo motor from being difficult to dissipate. The cavity is protected by the protective net to reduce the entry of dust, so that the cleaning of the inner wall of the pipe by the device is more comprehensive, thereby achieving a better flushing effect of the device.
2、该给水管道清理装置,通过固定片、螺栓和收集框的设置,使本装置可以对剐蹭的固状物收集清理,清扫刷剐下的污染物落入到收集框中,将本装置取出,再转松螺栓将固定片取出,可以将收集框内的水垢等清除干净,再将A快速接头与B快速接头分开,将冲洗管重新插入给水管道,启动水泵的电源,水泵将外部水源通过抽水管抽出,经由出水管与强力喷头喷洒在管道内壁进行冲洗,进而使剐蹭的水垢等先被统一收集排出再冲洗内壁,从而防止污染物与水结合难以全部排出。2. The water supply pipe cleaning device can collect and clean the scratched solid objects through the setting of the fixing plate, bolts and collection frame. The pollutants scraped by the cleaning brush fall into the collection frame. The device is taken out, and then the bolts are loosened to take out the fixing plate. The scale in the collection frame can be cleaned up, and then the A quick connector and the B quick connector are separated, and the flushing pipe is reinserted into the water supply pipe. The power of the water pump is started, and the water pump draws out the external water source through the suction pipe, and sprays it on the inner wall of the pipe through the outlet pipe and the powerful nozzle for flushing, so that the scratched scale is first collected and discharged uniformly and then the inner wall is flushed, thereby preventing the pollutants from combining with water and being difficult to be completely discharged.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型清扫刷结构示意图;Figure 2 is a schematic diagram of the structure of the cleaning brush of the utility model;
图3为本实用新型冲洗管结构示意图;Figure 3 is a schematic diagram of the structure of the flushing pipe of the utility model;
图4为本实用新型整体拆分结构示意图。FIG4 is a schematic diagram of the overall disassembly structure of the utility model.
图中:1、固定筒;2、伺服电机;3、转杆;4、连接筒;5、清扫刷;6、固定片;7、螺栓;8、收集框;9、A快速接头;10、B快速接头;11、冲洗管;12、安装筒;13、水泵;14、抽水管;15、出水管;16、强力喷头;17、把手;18、防护网。In the figure: 1. Fixed cylinder; 2. Servo motor; 3. Rotating rod; 4. Connecting cylinder; 5. Cleaning brush; 6. Fixed plate; 7. Bolt; 8. Collecting frame; 9. A quick connector; 10. B quick connector; 11. Flushing pipe; 12. Mounting cylinder; 13. Water pump; 14. Suction pipe; 15. Outlet pipe; 16. Powerful nozzle; 17. Handle; 18. Protective net.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1至图4,本实用新型提供一种技术方案:一种给水管道清理装置,包括固定筒1,固定筒1的内部开设有空腔,空腔的内部固定安装有伺服电机2,伺服电机2的型号为Y90S-2,额定电流为3.4A,转速为2840r/min,额定转矩为2.2Nm,通过伺服电机2、转杆3和清扫刷5的设置,使本装置可以对给水管道的内壁沉垢刮除,手持把手17将本装置插入给水管道内,启动伺服电机2的电源,伺服电机2带动传动杆转动,传动杆带动转杆3转动,转杆3带动连接筒4盒清扫刷5转动,清扫刷5对着管道内壁不断转动剐蹭,将陈年水垢刮除,通过贯穿槽增加空腔内的空气流通,防止伺服电机2的热量难以散出,通过防护网18对空腔进行保护,减少灰尘进入,进而使本装置对管道内壁的清洁更为全面,从而使本装置的冲洗效果较好,伺服电机2的输出端花键连接有传动杆,传动杆的一端固定连接有转杆3,转杆3的表面转动连接有连接筒4,连接筒4的表面固定连接有清扫刷5,固定筒1的一端开设有插槽,插槽的内部插接有固定片6,通过固定片6、螺栓7和收集框8的设置,使本装置可以对剐蹭的固状物收集清理,清扫刷5剐下的污染物落入到收集框8中,将本装置取出,再转松螺栓7将固定片6取出,可以将收集框8内的水垢等清除干净,再将A快速接头9与B快速接头10分开,将冲洗管11重新插入给水管道,启动水泵13的电源,水泵13将外部水源通过抽水管14抽出,经由出水管15与强力喷头16喷洒在管道内壁进行冲洗,进而使剐蹭的水垢等先被统一收集排出再冲洗内壁,从而防止污染物与水结合难以全部排出,固定片6的表面开设有螺纹孔,螺纹孔的内部螺纹连接有螺栓7,固定片6的一侧固定连接有收集框8,固定筒1的另一端固定连接有A快速接头9,A快速接头9的表面活动连接有B快速接头10;Please refer to Figures 1 to 4. The utility model provides a technical solution: a water supply pipe cleaning device, including a fixed cylinder 1, a cavity is opened inside the fixed cylinder 1, a servo motor 2 is fixedly installed inside the cavity, the model of the servo motor 2 is Y90S-2, the rated current is 3.4A, the speed is 2840r/min, and the rated torque is 2.2Nm. Through the arrangement of the servo motor 2, the rotating rod 3 and the cleaning brush 5, the device can scrape the inner wall of the water supply pipe. The handle 17 is held to insert the device into the water supply pipe, and the servo motor 2 is started. The servo motor 2 drives the transmission rod to rotate, the transmission rod drives the rotating rod 3 to rotate, the rotating rod 3 drives the connecting tube 4 and the cleaning brush 5 to rotate, the cleaning brush 5 rotates and scrapes against the inner wall of the pipe continuously to scrape off the old scale, and increases the air circulation in the cavity through the through groove to prevent the heat of the servo motor 2 from being difficult to dissipate. The protective net 18 is used to protect the cavity to reduce the entry of dust, so that the device can clean the inner wall of the pipe more comprehensively, so that the flushing effect of the device is better. The output end of the servo motor 2 is splinedly connected to the transmission rod, and one end of the transmission rod is fixedly connected to the rotating rod 3 The surface of the rotating rod 3 is rotatably connected with a connecting tube 4, and the surface of the connecting tube 4 is fixedly connected with a cleaning brush 5. A slot is provided at one end of the fixed tube 1, and a fixing plate 6 is inserted into the inside of the slot. Through the arrangement of the fixing plate 6, the bolt 7 and the collecting frame 8, the device can collect and clean the scratched solid objects. The pollutants scraped by the cleaning brush 5 fall into the collecting frame 8. The device is taken out, and the bolt 7 is loosened to take out the fixing plate 6. The scale in the collecting frame 8 can be cleaned, and then the A quick connector 9 is separated from the B quick connector 10, and the flushing pipe 11 is reinserted into the water supply pipe. The water pump 13 is started, and the water pump 13 draws water from the external source through the water pumping pipe 14, and sprays the water on the inner wall of the pipe through the water outlet pipe 15 and the powerful nozzle 16 for flushing, so that the scale and the like that are scratched are first collected and discharged uniformly before flushing the inner wall, thereby preventing the pollutants from combining with water and being difficult to be completely discharged. A threaded hole is opened on the surface of the fixing plate 6, and a bolt 7 is connected to the inner thread of the threaded hole. A collection frame 8 is fixedly connected to one side of the fixing plate 6, and an A quick connector 9 is fixedly connected to the other end of the fixing tube 1, and a B quick connector 10 is movably connected to the surface of the A quick connector 9;
B快速接头10的表面固定连接有冲洗管11,冲洗管11的内部固定连接有安装筒12,冲洗管11的一端固定连接于强力喷头16的表面,通过冲洗管11可以方便冲洗管壁;A flushing pipe 11 is fixedly connected to the surface of the B quick connector 10, a mounting tube 12 is fixedly connected to the inside of the flushing pipe 11, one end of the flushing pipe 11 is fixedly connected to the surface of the powerful nozzle 16, and the pipe wall can be easily flushed through the flushing pipe 11;
安装筒12的内部固定安装有水泵13,水泵13的型号为JT-160,工作电压为DC 5V,工作电流为0.35A,最大流量为80升/小时,水泵13的输入端固定连接有抽水管14,水泵13可以将外部水源通过抽水管14抽出,方便对水源的输送;A water pump 13 is fixedly installed inside the installation cylinder 12. The model of the water pump 13 is JT-160, the working voltage is DC 5V, the working current is 0.35A, and the maximum flow rate is 80 liters/hour. The input end of the water pump 13 is fixedly connected with a water pumping pipe 14. The water pump 13 can pump out external water through the water pumping pipe 14 to facilitate the transportation of water.
水泵13的输出端固定连接有出水管15,出水管15的一端固定连接有强力喷头16,通过出水管15和强力喷头16,可以将抽出的水源喷到需冲洗的管道内壁;The output end of the water pump 13 is fixedly connected with a water outlet pipe 15, and one end of the water outlet pipe 15 is fixedly connected with a powerful spray head 16. Through the water outlet pipe 15 and the powerful spray head 16, the pumped water source can be sprayed onto the inner wall of the pipe to be flushed;
冲洗管11的表面固定连接有把手17,把手17的表面贴设有防滑贴,手持把手17可以对冲洗管11更好的控制,方便操作;A handle 17 is fixedly connected to the surface of the flushing tube 11. The surface of the handle 17 is provided with an anti-slip sticker. Holding the handle 17 can better control the flushing tube 11 and facilitate operation.
空腔的内壁开设有贯穿槽,贯穿槽的内部固定连接有防护网18,贯穿槽可以增加空腔内的空气流通,防止伺服电机2的热量难以散出,通过防护网18对空腔进行保护,减少灰尘进入。A through groove is provided on the inner wall of the cavity, and a protective net 18 is fixedly connected inside the through groove. The through groove can increase air circulation in the cavity to prevent the heat of the servo motor 2 from being difficult to dissipate. The protective net 18 protects the cavity and reduces dust entry.
本实用新型中,该装置的工作步骤如下:In the utility model, the working steps of the device are as follows:
第一步骤:首先手持把手17将本装置插入给水管道内,启动伺服电机2的电源,伺服电机2带动传动杆转动,传动杆带动转杆3转动,转杆3带动连接筒4盒清扫刷5转动,清扫刷5对着管道内壁不断转动剐蹭,将陈年水垢刮除;Step 1: First, hold the handle 17 and insert the device into the water supply pipe, start the power of the servo motor 2, the servo motor 2 drives the transmission rod to rotate, the transmission rod drives the rotating rod 3 to rotate, the rotating rod 3 drives the connecting tube 4 and the cleaning brush 5 to rotate, the cleaning brush 5 rotates and scrapes against the inner wall of the pipe to scrape off the old scale;
第二步骤:然后通过贯穿槽增加空腔内的空气流通,防止伺服电机2的热量难以散出,通过防护网18对空腔进行保护,减少灰尘进入,再清扫刷5剐下的污染物落入到收集框8中,将本装置取出,再转松螺栓7将固定片6取出,可以将收集框8内的水垢等清除干净;Step 2: Then, the air circulation in the cavity is increased through the through groove to prevent the heat of the servo motor 2 from being difficult to dissipate, and the cavity is protected by the protective net 18 to reduce the entry of dust. Then, the pollutants scraped by the cleaning brush 5 fall into the collection frame 8, and the device is taken out, and then the bolts 7 are loosened to take out the fixing sheet 6, and the scale in the collection frame 8 can be cleaned;
第三步骤:将A快速接头9与B快速接头10分开,将冲洗管11重新插入给水管道,启动水泵13的电源,水泵13将外部水源通过抽水管14抽出,经由出水管15与强力喷头16喷洒在管道内壁进行冲洗最后。The third step: separate the A quick connector 9 and the B quick connector 10, reinsert the flushing pipe 11 into the water supply pipe, start the power supply of the water pump 13, the water pump 13 draws out the external water source through the suction pipe 14, and sprays it on the inner wall of the pipe through the outlet pipe 15 and the powerful nozzle 16 for the final flushing.
需要说明的是,本实用新型的设备结构和附图主要对本实用新型的原理进行描述,在该设计原理的技术上,装置的动力机构、供电系统及控制系统等的设置并没有完全描述清楚,而在本领域技术人员理解上述实用新型的原理的前提下,可清楚获知其动力机构、供电系统及控制系统的具体,申请文件的控制方式是通过控制器来自动控制,控制器的控制电路通过本领域的技术人员简单编程即可实现;It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
其中所使用到的标准零件均可以从市场上购买,而且根据说明书和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中常规的型号,且本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知。The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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