CN221663277U - Press roll position control device for papermaking - Google Patents
Press roll position control device for papermaking Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及造纸机械的技术领域,具体为一种造纸用压辊位置控制装置。The utility model relates to the technical field of papermaking machinery, in particular to a pressure roller position control device for papermaking.
背景技术Background Art
造纸技术是利用纤维素等纤维材料通过湿法或干法的方式制成纸张的过程。造纸过程中使用的压辊是一种重要的设备,主要起到挤压纸浆和纸张的作用。压辊通常由金属材料制成,常见的有铸铁、钢等。Papermaking technology is the process of making paper from cellulose and other fiber materials by wet or dry methods. The press roller used in the papermaking process is an important equipment that mainly plays the role of squeezing pulp and paper. The press roller is usually made of metal materials, such as cast iron and steel.
根据公告号为:CN203654083U的中国专利,公开了一种造纸用压辊位置控制装置,控制器根据速度检测器的检测信息判断生产线是否停机,若确认整个生产线停机,则发控制信令给整个生产线的气动装置,气动装置给气缸供气,促使气缸伸出活塞杆,并通过托辊部件拖住将压辊,将该压辊顶起,以使压辊与烘缸之间保持一定的间隙。According to a Chinese patent with announcement number: CN203654083U, a papermaking roller position control device is disclosed. The controller determines whether the production line is shut down based on the detection information of the speed detector. If it is confirmed that the entire production line is shut down, a control signal is sent to the pneumatic device of the entire production line. The pneumatic device supplies air to the cylinder, causing the cylinder to extend the piston rod, and drags the pressure roller through the roller component to lift the pressure roller so that a certain gap is maintained between the pressure roller and the drying cylinder.
在上述方案中,通过控制器根据速度检测器的检测信息判断生产线是否停机,当发生停机时,通过气缸带动托辊部件将压辊顶起,导致其存在如下缺点:当加工的纸张大小厚度不一时,若压辊与烘缸之间的距离不能调节,进而有可能会对纸张造成烫伤。In the above scheme, the controller determines whether the production line is shut down based on the detection information of the speed detector. When the shutdown occurs, the cylinder drives the roller component to lift the pressure roller, resulting in the following disadvantages: when the processed paper is of different sizes and thicknesses, if the distance between the pressure roller and the drying cylinder cannot be adjusted, it may cause burns to the paper.
实用新型内容Utility Model Content
本实用新型的目的是为了提供一种造纸用压辊位置控制装置,以解决当加工的纸张大小厚度不一时,若压辊与烘缸之间的距离不能调节,进而有可能会对纸张造成烫伤的问题。The utility model aims to provide a papermaking pressure roller position control device to solve the problem that when the processed paper has different sizes and thicknesses, if the distance between the pressure roller and the drying cylinder cannot be adjusted, the paper may be burned.
为了实现上述实用新型目的,本实用新型采用了以下技术方案:一种造纸用压辊位置控制装置,包括底板,所述底板的顶面固定有PLC控制器,所述底板的上方设置有烘干架,所述烘干架的内部顶面固定有烘缸,所述烘干架的一侧固定有速度检测器,所述底板的顶面固定有温度传感器,所述底板的顶面开设有两个调节槽,所述调节槽的内部滑动设置有若干个调节块,所述调节块之间通过连接柱固定,所述调节块的顶面固定有支撑板,每两个所述支撑板为一组,每组所述支撑板之间设置有压辊本体,所述压辊本体错综分布,所述底板的一侧固定有固定板,所述固定板的一侧开设有两个拉动孔,所述固定板的一侧设置有两个拉动柱,所述拉动柱的一端贯穿拉动孔,所述拉动柱的另一端固定有连接盘,所述连接盘的一侧与调节块的一侧固定,所述速度检测器与温度传感器分别与PLC控制器电性连接。In order to achieve the above-mentioned utility model object, the utility model adopts the following technical scheme: a papermaking roller position control device, comprising a bottom plate, a PLC controller is fixed on the top surface of the bottom plate, a drying rack is arranged above the bottom plate, a drying cylinder is fixed on the inner top surface of the drying rack, a speed detector is fixed on one side of the drying rack, a temperature sensor is fixed on the top surface of the bottom plate, two adjustment grooves are provided on the top surface of the bottom plate, a plurality of adjustment blocks are slidably provided inside the adjustment grooves, the adjustment blocks are fixed by connecting columns, a support plate is fixed on the top surface of the adjustment blocks, every two support plates form a group, a roller body is arranged between each group of support plates, the roller bodies are staggeredly distributed, a fixing plate is fixed on one side of the bottom plate, two pulling holes are provided on one side of the fixing plate, two pulling columns are arranged on one side of the fixing plate, one end of the pulling column passes through the pulling hole, a connecting disk is fixed on the other end of the pulling column, one side of the connecting disk is fixed to one side of the adjustment block, and the speed detector and the temperature sensor are electrically connected to the PLC controller respectively.
优选的,所述底板的一侧开设有两个连接孔,所述底板的一侧固定有两个电动推杆,所述电动推杆的伸缩端贯穿连接孔,所述电动推杆与PLC控制器电性连接。Preferably, two connection holes are opened on one side of the base plate, two electric push rods are fixed on one side of the base plate, telescopic ends of the electric push rods pass through the connection holes, and the electric push rods are electrically connected to the PLC controller.
优选的,所述烘干架的一侧固定有红外线传感器,所述红外线传感器与PLC控制器电性连接。Preferably, an infrared sensor is fixed to one side of the drying rack, and the infrared sensor is electrically connected to the PLC controller.
优选的,所述底板的两侧分别开设有移动槽,所述烘干架的内壁两侧分别固定有移动块,所述移动块与移动槽滑动设置。Preferably, movable grooves are respectively opened on both sides of the bottom plate, and movable blocks are respectively fixed on both sides of the inner wall of the drying rack, and the movable blocks are slidably arranged with the movable grooves.
优选的,所述烘干架的顶面固定有报警器,所述报警器与PLC控制器电性连。Preferably, an alarm is fixed on the top surface of the drying rack, and the alarm is electrically connected to the PLC controller.
优选的,所述拉动柱的外壁固定套设有防护套,所述防护套的外壁开设有防滑纹。Preferably, the outer wall fixing sleeve of the pulling column is provided with a protective sleeve, and the outer wall of the protective sleeve is provided with anti-slip grooves.
与现有技术相比,采用了上述技术方案的一种造纸用压辊位置控制装置,具有如下有益效果:Compared with the prior art, a papermaking roller position control device using the above technical solution has the following beneficial effects:
一、在使用中,工作人员先将纸张放置在毛毯上,接着将毛毯穿过压辊本体,此时调整烘干架的位置,接着再通过烘缸对湿纸进行烘干,在烘干时根据纸张的厚度来调节压辊本体的位置,避免距离过近造成纸张损伤,当在烘干时,通过速度检测器来判断生产线是否出现故障而停机,并且再通过温度传感器来监测在烘干时的温度,避免温度过高,当生产线发生故障和烘干温度过高时,工作人员可以直接手握拉动柱将调节块往后拉动,进而可以使得支撑板和压辊本体远离烘缸,因此在烘干时可以快速的调整压辊本体的位置,确保了对纸张烘干全面透彻的情况下,也保证了纸张和毛毯的安全;1. During use, the staff first places the paper on the felt, then passes the felt through the roller body, adjusts the position of the drying rack, and then dries the wet paper through the drying cylinder. During drying, the position of the roller body is adjusted according to the thickness of the paper to avoid damage to the paper due to too close distance. During drying, the speed detector is used to determine whether the production line has a fault and stops, and the temperature sensor is used to monitor the temperature during drying to avoid excessive temperature. When the production line fails and the drying temperature is too high, the staff can directly hold the pulling column to pull the adjustment block backward, so that the support plate and the roller body can be kept away from the drying cylinder. Therefore, the position of the roller body can be quickly adjusted during drying, ensuring that the paper is dried thoroughly and the safety of the paper and the felt is also guaranteed.
二、在使用中,通过PLC控制器驱动电动推杆,使得在生产线发生故障时可以立即通过电动推杆将调节块推动,进而使得压辊本体可以快速远离烘缸,因此提升了安全性,并且降低了损失。通过红外线传感器可以扫描压辊本体上是否放置有纸张,若没有纸张可以直接关闭烘缸,因此避免了烘缸对装置进行烘烤,进而也节约了使用成本。通过移动块与移动槽的滑动,进而可以稳定的移动烘干架,避免烘干架出现歪斜,因此使得烘缸与纸张对应的位置更加整齐,进而提升了烘干效果;2. During use, the electric push rod is driven by the PLC controller, so that when a fault occurs in the production line, the adjustment block can be immediately pushed by the electric push rod, so that the roller body can be quickly moved away from the drying cylinder, thereby improving safety and reducing losses. The infrared sensor can be used to scan whether there is paper placed on the roller body. If there is no paper, the drying cylinder can be directly closed, thus avoiding the drying cylinder from baking the device, thereby saving the cost of use. The sliding of the moving block and the moving groove can stably move the drying rack to avoid the drying rack from being skewed, so that the corresponding position of the drying cylinder and the paper is more neat, thereby improving the drying effect;
三、在使用中,通过报警器可以在生产线发生故障时,及时的发出警报来提醒工作人员,进而可以使得工作人员及时的去检修维护生产线,避免耽误生产时间。通过防护套可以在调节压辊本体的位置时,工作人员手部有一个稳定且舒适的支撑点,避免工作人员在手握拉动柱时出现脱落,提升了稳定性。3. During use, the alarm can be used to promptly sound an alarm to remind the staff when a fault occurs on the production line, so that the staff can promptly inspect and maintain the production line to avoid delays in production time. The protective cover can provide a stable and comfortable support point for the staff's hands when adjusting the position of the roller body, preventing the staff from falling off when holding the pulling column, thereby improving stability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为实施例的立体示意图。FIG. 1 is a perspective schematic diagram of an embodiment.
图2为实施例的爆炸示意图。FIG. 2 is an exploded schematic diagram of the embodiment.
图3为实施例中烘干架处的爆炸示意图。FIG. 3 is a schematic diagram of an explosion at a drying rack in an embodiment.
图4为实施例中固定板处的爆炸示意图。FIG. 4 is an exploded view of a fixing plate in an embodiment.
图5为实施例中系统框示意图。FIG5 is a schematic diagram of a system block diagram in an embodiment.
图中:1、底板;2、烘干架;3、烘缸;4、速度检测器;5、温度传感器;6、调节槽;7、调节块;8、支撑板;9、压辊本体;10、固定板;11、拉动柱;12、连接盘;13、连接孔;14、电动推杆;15、红外线传感器;16、移动槽;17、移动块;18、报警器;19、防护套。In the figure: 1. bottom plate; 2. drying rack; 3. drying cylinder; 4. speed detector; 5. temperature sensor; 6. adjustment slot; 7. adjustment block; 8. support plate; 9. roller body; 10. fixing plate; 11. pulling column; 12. connecting plate; 13. connecting hole; 14. electric push rod; 15. infrared sensor; 16. moving slot; 17. moving block; 18. alarm; 19. protective cover.
具体实施方式DETAILED DESCRIPTION
下面结合附图,对本实用新型的较佳实施例作详细说明。The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
如图1-图5所示,一种造纸用压辊位置控制装置,包括底板1,底板1的顶面固定有PLC控制器,底板1的上方设置有烘干架2,烘干架2的内部顶面固定有烘缸3,烘缸3为已有结构,在此不做赘述,烘干架2的一侧固定有速度检测器4,底板1的顶面固定有温度传感器5,底板1的顶面开设有两个调节槽6,调节槽6的内部滑动设置有若干个调节块7,调节块7之间通过连接柱固定,调节块7的顶面固定有支撑板8,每两个支撑板8为一组,每组支撑板8之间设置有压辊本体9,压辊本体9错综分布,底板1的一侧固定有固定板10,固定板10的一侧开设有两个拉动孔,固定板10的一侧设置有两个拉动柱11,拉动柱11的一端贯穿拉动孔,拉动柱11的另一端固定有连接盘12,连接盘12的一侧与调节块7的一侧固定,速度检测器4与温度传感器5分别与PLC控制器电性连接。As shown in Fig. 1 to Fig. 5, a papermaking roller position control device comprises a bottom plate 1, a PLC controller is fixed on the top surface of the bottom plate 1, a drying rack 2 is arranged above the bottom plate 1, a drying cylinder 3 is fixed on the inner top surface of the drying rack 2, the drying cylinder 3 is an existing structure and will not be described in detail here, a speed detector 4 is fixed on one side of the drying rack 2, a temperature sensor 5 is fixed on the top surface of the bottom plate 1, two adjustment slots 6 are provided on the top surface of the bottom plate 1, a plurality of adjustment blocks 7 are slidably arranged inside the adjustment slots 6, the adjustment blocks 7 are fixed by connecting columns, and the adjustment blocks 7 A support plate 8 is fixed to the top surface, and every two support plates 8 form a group. A pressure roller body 9 is arranged between each group of support plates 8, and the pressure roller bodies 9 are intricately distributed. A fixed plate 10 is fixed to one side of the bottom plate 1, and two pulling holes are opened on one side of the fixed plate 10. Two pulling columns 11 are arranged on one side of the fixed plate 10, and one end of the pulling column 11 passes through the pulling hole, and a connecting disk 12 is fixed to the other end of the pulling column 11, and one side of the connecting disk 12 is fixed to one side of the adjusting block 7. The speed detector 4 and the temperature sensor 5 are electrically connected to the PLC controller respectively.
在使用中,工作人员先将纸张放置在毛毯上,接着将毛毯穿过压辊本体9,此时调整烘干架2的位置,接着再通过烘缸3对湿纸进行烘干,在烘干时根据纸张的厚度来调节压辊本体9的位置,避免距离过近造成纸张损伤,当在烘干时,通过速度检测器4来判断生产线是否出现故障而停机,并且再通过温度传感器5来监测在烘干时的温度,避免温度过高,当生产线发生故障和烘干温度过高时,工作人员可以直接手握拉动柱11将调节块7往后拉动,进而可以使得支撑板8和压辊本体9远离烘缸3,因此在烘干时可以快速的调整压辊本体9的位置,确保了对纸张烘干全面透彻的情况下,也保证了纸张和毛毯的安全。During use, the staff first places the paper on the blanket, then passes the blanket through the pressure roller body 9, adjusts the position of the drying rack 2 at this time, and then dries the wet paper through the drying cylinder 3. During drying, the position of the pressure roller body 9 is adjusted according to the thickness of the paper to avoid damage to the paper due to too close a distance. During drying, the speed detector 4 is used to determine whether the production line has a fault and is shut down, and the temperature sensor 5 is used to monitor the temperature during drying to avoid excessive temperature. When the production line fails and the drying temperature is too high, the staff can directly hold the pulling column 11 to pull the adjustment block 7 backwards, so that the support plate 8 and the pressure roller body 9 can be kept away from the drying cylinder 3. Therefore, the position of the pressure roller body 9 can be quickly adjusted during drying, ensuring that the paper is dried thoroughly and the safety of the paper and the blanket is also guaranteed.
如图1-图5所示,底板1的一侧开设有两个连接孔13,底板1的一侧固定有两个电动推杆14,电动推杆14的伸缩端贯穿连接孔13,电动推杆14与PLC控制器电性连接,烘干架2的一侧固定有红外线传感器15,红外线传感器15与PLC控制器电性连接,底板1的两侧分别开设有移动槽16,烘干架2的内壁两侧分别固定有移动块17,移动块17与移动槽16滑动设置,烘干架2的顶面固定有报警器18,报警器18与PLC控制器电性连,拉动柱11的外壁固定套设有防护套19,防护套19的外壁开设有防滑纹。As shown in Figures 1 to 5, two connecting holes 13 are provided on one side of the bottom plate 1, and two electric push rods 14 are fixed on one side of the bottom plate 1. The telescopic ends of the electric push rods 14 pass through the connecting holes 13, and the electric push rods 14 are electrically connected to the PLC controller. An infrared sensor 15 is fixed on one side of the drying rack 2, and the infrared sensor 15 is electrically connected to the PLC controller. Moving grooves 16 are respectively provided on both sides of the bottom plate 1, and moving blocks 17 are respectively fixed on both sides of the inner wall of the drying rack 2. The moving blocks 17 are slidably arranged with the moving grooves 16. An alarm 18 is fixed on the top surface of the drying rack 2, and the alarm 18 is electrically connected to the PLC controller. The outer wall fixed sleeve of the pulling column 11 is provided with a protective sleeve 19, and the outer wall of the protective sleeve 19 is provided with anti-slip grooves.
在使用中,通过PLC控制器驱动电动推杆14,使得在生产线发生故障时可以立即通过电动推杆14将调节块7推动,进而使得压辊本体9可以快速远离烘缸3,因此提升了安全性,并且降低了损失。通过红外线传感器15可以扫描压辊本体9上是否放置有纸张,若没有纸张可以直接关闭烘缸3,因此避免了烘缸3对装置进行烘烤,进而也节约了使用成本。通过移动块17与移动槽16的滑动,进而可以稳定的移动烘干架2,避免烘干架2出现歪斜,因此使得烘缸3与纸张对应的位置更加整齐,进而提升了烘干效果。通过报警器18可以在生产线发生故障时,及时的发出警报来提醒工作人员,进而可以使得工作人员及时的去检修维护生产线,避免耽误生产时间。通过防护套19可以在调节压辊本体9的位置时,工作人员手部有一个稳定且舒适的支撑点,避免工作人员在手握拉动柱11时出现脱落,提升了稳定性。In use, the electric push rod 14 is driven by the PLC controller, so that when the production line fails, the adjustment block 7 can be pushed immediately by the electric push rod 14, so that the roller body 9 can be quickly moved away from the drying cylinder 3, thereby improving safety and reducing losses. The infrared sensor 15 can scan whether there is paper placed on the roller body 9. If there is no paper, the drying cylinder 3 can be directly closed, thereby avoiding the drying cylinder 3 from baking the device, thereby saving the use cost. Through the sliding of the moving block 17 and the moving groove 16, the drying rack 2 can be stably moved to avoid the drying rack 2 from being skewed, so that the position corresponding to the drying cylinder 3 and the paper is more neat, thereby improving the drying effect. Through the alarm 18, when the production line fails, an alarm can be issued in time to remind the staff, so that the staff can repair and maintain the production line in time to avoid delaying production time. Through the protective cover 19, when adjusting the position of the roller body 9, the staff's hand has a stable and comfortable support point, avoiding the staff from falling off when holding the pulling column 11, thereby improving stability.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
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