CN221607145U - Magnetic drive conveying device - Google Patents
Magnetic drive conveying device Download PDFInfo
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- CN221607145U CN221607145U CN202420159336.1U CN202420159336U CN221607145U CN 221607145 U CN221607145 U CN 221607145U CN 202420159336 U CN202420159336 U CN 202420159336U CN 221607145 U CN221607145 U CN 221607145U
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- iron core
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- 210000001503 joint Anatomy 0.000 claims abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 27
- 238000009434 installation Methods 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 claims description 3
- 239000000872 buffer Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The embodiment of the utility model discloses a magnetic drive conveying device, which comprises an arc-shaped stator module and a linear stator module, wherein the linear stator module comprises a linear guide rail, a plurality of idler wheels are arranged on two sides of the linear guide rail, the idler wheels are arranged on idler wheel mounting plates, the idler wheel mounting plates are arranged below a rotor base body, mounting grooves are formed in the middle of the rotor base body, permanent magnets are arranged at the top and the bottom of the mounting grooves, a first stator coil is arranged between 2 permanent magnets, the rear end of the first stator is arranged on a first stator bracket, the arc-shaped stator module comprises an arc-shaped guide rail, the arc-shaped guide rail is connected with the linear guide rail, a second stator coil is arranged on the second stator, the second stator coil is in butt joint with the first stator coil, and the rear end of the second stator is arranged on the second stator bracket.
Description
Technical Field
The utility model relates to a conveying device, in particular to a magnetic drive conveying device.
Background
Along with the rapid development of manufacturing industry, the requirements of factories on automatic production lines are higher and higher, and some production lines such as product assembly or detection have very high requirements on conveying speed and position accuracy, while the traditional conveying line has the following defects and cannot meet the requirements.
The traditional conveying line is generally linear, and a few conveying lines are annular, the conveying principle is that the conveying line is driven by a chain, a tray is placed on the chain, products are placed on the tray, and the tray drives the products to move. The biggest shortcoming of current product is that the product removal speed on the tray is the same, can not the speed governing, and the tray can only be with fixed or speed or use the baffle to block the tray, and different trays are the same or the speed of tray is 0, can't carry accurately, because at different stations, the installation rate is different, consequently, the removal speed of the product in the tray also is different, can guarantee like this that whole production line flows with the optimal speed. At present, the wire is stopped or the tray is stopped, the efficiency is affected when the wire is stopped, the subsequent circulation of the assembled product is affected when the tray is stopped, and the overall assembly efficiency is also affected; for the linear conveying part, the linear motor has the characteristics of simple structure, high speed and high precision, but the general linear motor adopts a long-distance permanent magnet array as a stator module, an electrified coil as a rotor module, and the two magnetic fields interact to realize the movement of the rotor. The linear motor has unidirectional magnetic attraction, and the guide rail needs to bear great magnetic load, so that the service life is influenced.
Disclosure of utility model
The utility model provides a magnetic drive conveying device which can apply different driving forces to different mover trolleys, has small load, small abrasion and high precision of each mover and is suitable for conveying precise parts.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The utility model provides a magnetic drive conveyor, including arc stator module and sharp stator module, sharp stator module includes linear guide, linear guide's both sides are equipped with a plurality of gyro wheel, the gyro wheel is installed on the gyro wheel mounting panel, the below at the active cell base member is installed to the gyro wheel mounting panel, the centre of active cell base member is equipped with mounting groove, mounting groove's top and bottom are equipped with the permanent magnet, be equipped with stator coil one between 2 permanent magnets, stator coil one sets up the front end at stator one, the rear end of stator one is installed on stator support one, arc stator module includes arc guide, arc guide is connected with linear guide, arc guide's upper end is equipped with stator two, stator two is equipped with stator coil two, stator coil two is in butt joint with stator coil one, stator two's rear end is installed on stator support two, linear guide and arc guide all install on the base.
Preferably, the top and the bottom of the installation groove of the rotor matrix are provided with the magnet backboard, the lower end of the magnet backboard at the upper end is provided with a plurality of evenly distributed permanent magnets, and the upper end of the magnet backboard at the lower end is provided with a plurality of evenly distributed permanent magnets.
Preferably, the front end of the roller mounting plate of the mover is provided with 2 anti-collision buffers.
Preferably, a magnet mounting plate is mounted on the inner side of the upper end of the mover substrate, and a magnet is mounted on the lower end of the magnet mounting plate.
Preferably, a plurality of hall elements corresponding to the magnets are arranged at the first stator and the second stator.
Preferably, the first stator coil is wound on a vertical iron core, the bottom of the first stator iron core is installed on the first coil support plate, the top of the first stator iron core is installed on the second coil support plate, the first coil support plate and the second coil support plate are straight plates, one ends of the first coil support plate and the second coil support plate are installed on the third coil support plate, and a plurality of holes corresponding to the first iron core are formed in the second coil support plate.
Preferably, the second stator coil is wound on a vertical iron core, the iron core and the second stator coil are distributed in a fan shape, the bottom of the iron core is arranged on a fourth coil support plate, the top of the iron core is arranged on a fifth coil support plate, one ends of the fourth coil support plate and the fifth coil support plate are arranged on a sixth coil support plate, the fourth coil support plate and the fifth coil support plate are in a fan shape, and a second hole corresponding to the iron core is formed in the fifth coil support plate.
Preferably, the top both sides of linear guide and arc guide are equipped with outwards protruding, and the centre department of gyro wheel is equipped with the draw-in groove, protruding and draw-in groove match.
Compared with the prior art, the utility model has the beneficial effects that:
The utility model has the advantages of small load, high acceleration and high running speed of each rotor. Each rotor can be controlled independently, so that the precision is high, the upper end and the lower end of the stator are provided with permanent magnets, the rotor runs stably, the magnetic attraction force of the permanent magnets at the upper end and the lower end to the iron core is counteracted, the thrust is increased, and meanwhile, the load of the guide rail is reduced. Besides the contact of the roller and the rail, the abrasion is small during the running process of the rotor.
Drawings
FIG. 1 is a schematic representation of an embodiment of the present utility model.
FIG. 2 is a schematic view of another embodiment of the present utility model.
Fig. 3 is a partial schematic view of an embodiment of the present utility model.
FIG. 4 is a schematic diagram of a mover according to an embodiment of the present utility model.
FIG. 5 is a schematic diagram of a mover according to an embodiment of the present utility model.
Fig. 6 is a partial schematic view of an embodiment of the present utility model.
FIG. 7 is a schematic diagram of a mover matrix according to an embodiment of the present utility model.
Fig. 8 is a schematic view of a linear stator module in accordance with an embodiment of the present utility model.
Fig. 9 is a schematic view of an arc stator module according to an embodiment of the utility model.
Fig. 10 is a schematic view of a portion of an arcuate stator module in accordance with an embodiment of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in the drawing, the embodiment of the utility model discloses a magnetic drive conveying device, which comprises an arc-shaped stator module 1 and a linear stator module 2, wherein the linear stator module 2 comprises a linear guide rail 3, a plurality of rollers 4 are arranged on two sides of the linear guide rail 3, the rollers 4 are arranged on roller mounting plates 5, the roller mounting plates 5 are arranged below a rotor base body 6, a mounting groove 61 is arranged in the middle of the rotor base body 6, permanent magnets 7 are arranged at the top and the bottom of the mounting groove 61, a first stator coil 8 is arranged between the two permanent magnets 7, the first stator coil 8 is arranged at the front end of the first stator 9, the rear end of the first stator 9 is arranged on a first stator bracket 10, the arc-shaped stator module comprises an arc-shaped guide rail 11, the arc-shaped guide rail 11 is connected with the linear guide rail 3, a second stator 12 is arranged at the upper end of the arc-shaped guide rail 11, a second stator coil 13 is arranged on the second stator 12, the second stator coil 13 is in butt joint with the first stator coil 8, the rear end of the second stator 12 is arranged on the second stator bracket 14, and the first stator bracket, the second linear guide rail and the arc-shaped guide rail are all arranged on a base 14. The rotor is provided with 2 groups of permanent magnets, the 2 groups of permanent magnets are positioned on the first stator 9 and the second stator 12, the rotor is driven by magnetic field support, the current passing through the first stator coil and the second stator coil is controlled by setting the positions of the permanent magnets, and the driving of the rotor is realized. And can be controlled individually for each mover, the speed of each mover can be different.
Specifically, as shown in fig. 10, the directions of the 2 permanent magnet fields opposite to the top and the bottom of the mover are the same, the directions of the 2 adjacent permanent magnet fields at the top are opposite, and the directions of the 2 adjacent permanent magnet fields at the bottom are opposite.
In an embodiment of the present utility model, the top and bottom of the installation groove of the mover substrate 6 are both provided with the magnet back plate 15, the lower end of the magnet back plate 15 at the upper end is provided with the plurality of uniformly distributed permanent magnets 7, and the upper end of the magnet back plate 15 at the lower end is provided with the plurality of uniformly distributed permanent magnets 7. The design of the magnet backboard 15 facilitates the replacement of the permanent magnet.
In one embodiment of the utility model, the front end of the roller mounting plate 5 of the mover is provided with 2 crash cushions 16. The crash cushion 16 serves to protect the mover.
In one embodiment of the present utility model, a magnet mounting plate 17 is mounted inside the upper end of the mover base 6, and a magnet 18 is mounted on the lower end of the magnet mounting plate 17.
In one embodiment of the present utility model, a plurality of hall elements corresponding to the magnets are provided at the first stator 9 and the second stator 12. The hall element is used for sensing the position of the mover.
In an embodiment of the present utility model, the first stator coil 8 is wound on the vertical iron core 19, the bottom of the iron core 19 of the first stator 9 is mounted on the first coil support plate 20, the top of the iron core 10 of the first stator 9 is mounted on the second coil support plate 21, the first coil support plate 20 and the second coil support plate 21 are both straight plates, one ends of the first coil support plate 20 and the second coil support plate 21 are mounted on the third coil support plate 22, and a plurality of holes corresponding to the first iron core are formed in the second coil support plate.
In an embodiment of the present utility model, the second stator coil 13 is wound on the vertical iron core 19, the iron core and the second stator coil 13 are distributed in a fan shape, the bottom of the iron core is installed on the fourth coil support plate 23, the top of the iron core is installed on the fifth coil support plate 24, one ends of the fourth coil support plate 23 and the fifth coil support plate 24 are installed on the sixth coil support plate 25, the fourth coil support plate and the fifth coil support plate 23 are in a fan shape, and the fifth coil support plate 24 is provided with a second hole corresponding to the iron core. The second hole is convenient for the magnetic field to act.
In one embodiment of the utility model, two sides of the tops of the linear guide rail and the arc-shaped guide rail are provided with outwards protrusions, the middle of the roller 4 is provided with a clamping groove 41, and the protrusions are matched with the clamping grooves. The structural design of the roller 4 ensures that the roller 4 stably moves around the linear guide rail and the arc-shaped guide rail.
The foregoing is merely illustrative and explanatory of the utility model, as it is well within the scope of the utility model, as it is intended to provide those skilled in the art with various modifications, additions and substitutions to the specific embodiments disclosed and those skilled in the art without departing from the scope of the utility model as disclosed in the accompanying claims.
Claims (7)
1. A magnetic drive conveyor, characterized in that: including arc stator module and sharp stator module, sharp stator module includes linear guide, linear guide's both sides are equipped with a plurality of gyro wheel, the gyro wheel is installed on the gyro wheel mounting panel, the gyro wheel mounting panel is installed in the below of active cell base member, the centre of active cell base member is equipped with mounting groove, the top and the bottom of mounting groove are equipped with the permanent magnet, be equipped with stator coil one between the 2 permanent magnets, stator coil one sets up the front end at stator one, the rear end of stator one is installed on stator support one, arc stator module includes arc guide, arc guide is connected with linear guide, arc guide's upper end is equipped with stator two, stator two is equipped with stator coil two, stator coil two is in butt joint with stator coil one, the rear end of stator two is installed on stator support two, stator support one, stator support two, linear guide and arc guide all install on the base, stator coil one is convoluteed on vertical iron core, stator one's iron core bottom is installed on coil support one, stator iron core top is installed on coil support two, coil support and coil support two are straight board, coil support one and coil support one end is installed on coil support three, coil support one, be equipped with a plurality of corresponding holes on the coil support two.
2. A magnetic drive transfer device according to claim 1, wherein: the top and the bottom of the installation groove of the rotor matrix are provided with a magnet backboard, the lower end of the magnet backboard at the upper end is provided with a plurality of evenly distributed permanent magnets, and the upper end of the magnet backboard at the lower end is provided with a plurality of evenly distributed permanent magnets.
3. A magnetic drive transfer device according to claim 1, wherein: the front end of the roller mounting plate of the rotor is provided with 2 anti-collision buffers.
4. A magnetic drive transfer device according to claim 1, wherein: a magnet mounting plate is mounted on the inner side of the upper end of the rotor base body, and a magnet is mounted at the lower end of the magnet mounting plate.
5. A magnetic drive transfer apparatus as defined in claim 4, wherein: the first stator and the second stator are provided with a plurality of Hall elements corresponding to the magnets.
6. A magnetic drive transfer device according to claim 1, wherein: the stator coil II is wound on a vertical iron core, the iron core and the stator coil II are distributed in a fan shape, the bottom of the iron core is arranged on a coil support plate IV, the top of the iron core is arranged on a coil support plate V, one ends of the coil support plate IV and the coil support plate V are arranged on a coil support plate VI, the coil support plate IV and the coil support plate V are in a fan shape, and a hole II corresponding to the iron core is formed in the coil support plate V.
7. A magnetic drive transfer device according to claim 1, wherein: the top both sides of linear guide and arc guide are equipped with outwards protruding, and the centre department of gyro wheel is equipped with the draw-in groove, protruding and draw-in groove match.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420159336.1U CN221607145U (en) | 2024-01-23 | 2024-01-23 | Magnetic drive conveying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420159336.1U CN221607145U (en) | 2024-01-23 | 2024-01-23 | Magnetic drive conveying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221607145U true CN221607145U (en) | 2024-08-27 |
Family
ID=92440475
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420159336.1U Active CN221607145U (en) | 2024-01-23 | 2024-01-23 | Magnetic drive conveying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221607145U (en) |
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2024
- 2024-01-23 CN CN202420159336.1U patent/CN221607145U/en active Active
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