CN221575623U - Heating control circuit and battery module - Google Patents
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Abstract
Description
技术领域Technical Field
本申请涉及电池加热技术领域,尤其是涉及一种加热控制电路及电池模组。The present application relates to the technical field of battery heating, and in particular to a heating control circuit and a battery module.
背景技术Background Art
近些年来随着一些便携数码设备、电动工具、电动汽车、移动电源和分布式能源等的发展普及,包含有电池单体或单模组电池等的电池模组受到越来越多的关注。在电池单体或单模组电池具有一定规格的条件下,为满足不同使用场合和应用需求,经常需要将单体电池串并联组成电池模组使用。In recent years, with the development and popularization of some portable digital devices, power tools, electric vehicles, mobile power supplies and distributed energy, battery modules including battery cells or single-module batteries have received more and more attention. Under the condition that the battery cells or single-module batteries have certain specifications, in order to meet different usage occasions and application requirements, it is often necessary to connect the single cells in series and parallel to form a battery module.
电池模组的加热方式一般包括鼓风加热、液体循环加热、内部加热模块加热等。其中,内部加热模块加热是将加热模块放置在电池模组的内部,加热模块的热量直接传递到各电池单体,实现电池加热,此方法加热效率高、稳定性高、成本低。The heating methods of battery modules generally include air blast heating, liquid circulation heating, internal heating module heating, etc. Among them, internal heating module heating is to place the heating module inside the battery module, and the heat of the heating module is directly transferred to each battery cell to achieve battery heating. This method has high heating efficiency, high stability and low cost.
然而,若采用内部加热模块加热的加热控制电路出现短路故障,会导致电流过大,使得局部温度过高,进而导致电池温度过高,从而出现安全事故。However, if a short circuit occurs in the heating control circuit using the internal heating module, it will cause excessive current, resulting in excessive local temperature, which in turn will cause the battery temperature to be too high, thus causing a safety accident.
实用新型内容Utility Model Content
本申请提供一种加热控制电路及电池模组,能够解决加热控制电路出现短路故障时的安全问题。The present application provides a heating control circuit and a battery module, which can solve the safety problem when a short circuit fault occurs in the heating control circuit.
为解决上述问题,本申请提供的一个技术方案为:提供一种加热控制电路,包括串接的加热模块、开关模块、电流检测模块和保护模块,以及与所述开关模块、所述电流检测模块、所述保护模块连接的控制模块;所述加热模块用于在工作状态下加热待加热装置;所述开关模块用于控制所述加热控制电路的通路导通或者截止;所述电流检测模块用于检测所述加热控制电路上的电流;所述控制模块基于所述电流检测模块输出的检测电流,确定所述开关模块是否发生短路故障,且在所述开关模块发生短路故障时,控制所述保护模块截止。To solve the above problems, a technical solution provided by the present application is: providing a heating control circuit, comprising a heating module, a switch module, a current detection module and a protection module connected in series, and a control module connected to the switch module, the current detection module and the protection module; the heating module is used to heat the device to be heated in a working state; the switch module is used to control the conduction or cutoff of the path of the heating control circuit; the current detection module is used to detect the current on the heating control circuit; the control module determines whether a short-circuit fault occurs in the switch module based on the detection current output by the current detection module, and controls the protection module to be cut off when a short-circuit fault occurs in the switch module.
在一实施例中,所述控制模块还基于所述电流检测模块输出的检测电流,确定所述加热控制电路是否发生断路故障或者过流故障,且在所述加热控制电路发生断路故障或者过流故障时,控制所述保护模块和/或所述开关模块截止。In one embodiment, the control module also determines whether a circuit break fault or an overcurrent fault occurs in the heating control circuit based on the detection current output by the current detection module, and controls the protection module and/or the switch module to be cut off when a circuit break fault or an overcurrent fault occurs in the heating control circuit.
在一实施例中,所述加热控制电路包括依次串接的所述保护模块、所述加热模块、所述开关模块以及所述电流检测模块。In one embodiment, the heating control circuit includes the protection module, the heating module, the switch module and the current detection module which are connected in series in sequence.
在一实施例中,所述保护模块包括三端保险元件和第一控制开关;所述三端保险元件的第一端连接电源正极,所述三端保险元件的第二端连接加热模块的输入端,所述三端保险元件的第三端连接所述第一控制开关的第一通路端;所述第一控制开关的第二通路端接地,所述第一控制开关的控制端连接所述控制模块;其中,所述控制模块确定所述开关模块发生短路故障时,控制所述第一控制开关导通,以使所述三端保险元件熔断,从而控制所述加热控制电路的通路截止。In one embodiment, the protection module includes a three-terminal fuse element and a first control switch; the first end of the three-terminal fuse element is connected to the positive electrode of the power supply, the second end of the three-terminal fuse element is connected to the input end of the heating module, and the third end of the three-terminal fuse element is connected to the first path end of the first control switch; the second path end of the first control switch is grounded, and the control end of the first control switch is connected to the control module; wherein, when the control module determines that a short circuit fault occurs in the switch module, the first control switch is controlled to be turned on so that the three-terminal fuse element is blown, thereby controlling the path of the heating control circuit to be cut off.
在一实施例中,所述开关模块包括第二控制开关;所述第二控制开关的第一通路端连接所述加热模块的输出端,所述第二控制开关的第二通路端连接所述电流检测模块,所述第二控制开关的控制端连接所述控制模块。In one embodiment, the switch module includes a second control switch; the first path end of the second control switch is connected to the output end of the heating module, the second path end of the second control switch is connected to the current detection module, and the control end of the second control switch is connected to the control module.
在一实施例中,所述电流检测模块包括第一电阻、第二电阻、第三电阻、第四电阻以及运算放大器;所述第一电阻串接在开关模块与电源负极之间,所述第二电阻的第一端连接所述第一电阻的第一端,所述第二电阻的第二端连接所述运算放大器的第一输入端,所述第三电阻的第一端连接所述第一电阻的第二端,所述第三电阻的第二端连接所述运算放大器的第二输入端,所述第四电阻的第一端连接所述第三电阻的第二端,所述第四电阻的第二端连接所述运算放大器的输出端,所述运算放大器的输出端还连接所述控制模块。In one embodiment, the current detection module includes a first resistor, a second resistor, a third resistor, a fourth resistor and an operational amplifier; the first resistor is connected in series between the switch module and the negative pole of the power supply, the first end of the second resistor is connected to the first end of the first resistor, the second end of the second resistor is connected to the first input end of the operational amplifier, the first end of the third resistor is connected to the second end of the first resistor, the second end of the third resistor is connected to the second input end of the operational amplifier, the first end of the fourth resistor is connected to the second end of the third resistor, the second end of the fourth resistor is connected to the output end of the operational amplifier, and the output end of the operational amplifier is also connected to the control module.
在一实施例中,所述保护模块中的第一控制开关的控制端与所述控制模块之间还连接有第六电阻;所述开关模块中的第二控制开关的控制端与所述控制模块之间还连接有第七电阻。In one embodiment, a sixth resistor is further connected between the control end of the first control switch in the protection module and the control module; a seventh resistor is further connected between the control end of the second control switch in the switch module and the control module.
在一实施例中,所述加热控制电路还包括温度检测模块,所述温度检测模块用于检测所述加热模块上的温度,且所述温度检测模块连接所述控制模块。In one embodiment, the heating control circuit further includes a temperature detection module, wherein the temperature detection module is used to detect the temperature of the heating module, and the temperature detection module is connected to the control module.
在一实施例中,所述温度检测模块包括热敏电阻、连接器和第八电阻;所述热敏电阻的第一端连接所述连接器的第一连接端,所述热敏电阻的第二端与所述连接器的第二连接端连接且接地,所述第八电阻的第一端连接第一电源,所述第八电阻的第二端连接所述控制模块。In one embodiment, the temperature detection module includes a thermistor, a connector and an eighth resistor; the first end of the thermistor is connected to the first connection end of the connector, the second end of the thermistor is connected to the second connection end of the connector and is grounded, the first end of the eighth resistor is connected to the first power supply, and the second end of the eighth resistor is connected to the control module.
为解决上述问题,本申请提供的另一个技术方案为:提供一种电池模组,包括若干串联和/或并联设置的电池单体,以及上述任一项所述的加热控制电路;其中,所述加热控制电路用于在导通状态下通过所述加热模块对若干所述电池单体进行加热。To solve the above problems, another technical solution provided by the present application is: to provide a battery module, comprising a plurality of battery cells arranged in series and/or in parallel, and a heating control circuit as described in any of the above items; wherein the heating control circuit is used to heat the plurality of battery cells through the heating module in a conductive state.
区别于现有技术,本申请的有益效果是,本申请提供的加热控制电路及电池模组中,加热控制电路包括串接的加热模块、开关模块、电流检测模块和保护模块,以及与开关模块、电流检测模块、保护模块连接的控制模块;其中,加热模块用于在工作状态下加热待加热装置;开关模块用于控制加热控制电路的通路导通或者截止;电流检测模块用于检测加热控制电路上的电流;控制模块基于电流检测模块输出的检测电流,确定开关模块是否发生短路故障,且在开关模块发生短路故障时,控制保护模块截止,从而关断电路回路。具体的,本申请提供的加热控制电路,在检测到开关模块发生短路故障时,可以通过控制保护模块截止,从而实现双重控制机制,避免发生安全事故。Different from the prior art, the beneficial effect of the present application is that in the heating control circuit and battery module provided by the present application, the heating control circuit includes a heating module, a switch module, a current detection module and a protection module connected in series, and a control module connected to the switch module, the current detection module and the protection module; wherein the heating module is used to heat the device to be heated in the working state; the switch module is used to control the conduction or cutoff of the path of the heating control circuit; the current detection module is used to detect the current on the heating control circuit; the control module determines whether a short circuit fault occurs in the switch module based on the detection current output by the current detection module, and when a short circuit fault occurs in the switch module, the protection module is controlled to be cut off, thereby shutting down the circuit loop. Specifically, the heating control circuit provided by the present application can control the protection module to be cut off when a short circuit fault is detected in the switch module, thereby realizing a dual control mechanism to avoid safety accidents.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:
图1为本申请提供的加热控制电路的一实施例的结构框图;FIG1 is a structural block diagram of an embodiment of a heating control circuit provided by the present application;
图2为本申请提供的加热控制电路的另一实施例的结构框图;FIG2 is a structural block diagram of another embodiment of a heating control circuit provided by the present application;
图3为本申请提供的加热控制电路的一实施例的电路结构图;FIG3 is a circuit structure diagram of an embodiment of a heating control circuit provided by the present application;
图4为本申请提供的保护模块的一实施例的电路结构图;FIG4 is a circuit structure diagram of an embodiment of a protection module provided by the present application;
图5为本申请提供的开关模块和电流检测模块的一实施例的电路结构图;FIG5 is a circuit structure diagram of an embodiment of a switch module and a current detection module provided by the present application;
图6为本申请提供的温度检测模块的一实施例的电路结构图;FIG6 is a circuit structure diagram of an embodiment of a temperature detection module provided by the present application;
图7为本申请提供的电池模组的一实施例的结构示意图。FIG. 7 is a schematic structural diagram of an embodiment of a battery module provided in the present application.
具体实施方式DETAILED DESCRIPTION
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
本申请中的术语“第一”、“第二”、“第三”、“第四”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”、“第四”的特征可以明示或者隐含地包括至少一个该特征。本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、第一方向、第二方向等)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。The terms "first", "second", "third" and "fourth" in this application are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined. All directional indications (such as up, down, first direction, second direction, etc.) in the embodiments of this application are only used to explain the relative position relationship, movement, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
下面结合附图和实施例对本申请进行详细的说明。The present application is described in detail below with reference to the accompanying drawings and embodiments.
参见图1,图1为本申请提供的加热控制电路的一实施例的结构框图,具体的,本申请提供一种加热控制电路100,该加热控制电路100包括串接的加热模块10、开关模块20、电流检测模块30和保护模块40,以及与开关模块20、电流检测模块30、保护模块40连接的控制模块50。Refer to Figure 1, which is a structural block diagram of an embodiment of a heating control circuit provided by the present application. Specifically, the present application provides a heating control circuit 100, which includes a heating module 10, a switch module 20, a current detection module 30 and a protection module 40 connected in series, and a control module 50 connected to the switch module 20, the current detection module 30 and the protection module 40.
其中,加热模块10用于在工作状态下加热待加热装置。加热模块10包括但不限于发热膜、发热片、发热丝等具有加热功能的元件。待加热装置包括但不限于电池模组内的各电池单体、半导体器件、精密仪器等其他需要进行加热的装置。The heating module 10 is used to heat the device to be heated in the working state. The heating module 10 includes but is not limited to heating film, heating sheet, heating wire and other components with heating function. The device to be heated includes but is not limited to each battery cell in the battery module, semiconductor devices, precision instruments and other devices that need to be heated.
其中,开关模块20用于控制加热控制电路100的通路导通或者截止。The switch module 20 is used to control the on or off state of the heating control circuit 100 .
其中,电流检测模块30用于检测加热控制电路100上的电流。The current detection module 30 is used to detect the current on the heating control circuit 100 .
其中,控制模块50基于电流检测模块30输出的检测电流,确定开关模块20是否发生短路故障,且在开关模块20发生短路故障时,控制保护模块40截止,从而关断电路回路。The control module 50 determines whether a short circuit fault occurs in the switch module 20 based on the detection current output by the current detection module 30 , and when a short circuit fault occurs in the switch module 20 , the control module 50 is turned off to cut off the circuit loop.
例如,当开关模块20被设定为截止状态时,若电流检测模块30检测到加热控制电路100上具有输出电流,则控制模块50基于电流检测模块30输出的检测电流,确定开关模块20发生短路故障,无法实现控制加热控制电路100截止的功能,则控制模块50控制保护模块40截止,从而关断加热控制电路100回路,使得加热模块10停止加热,确保待加热装置不会过温以及产生其他安全问题。For example, when the switch module 20 is set to the cut-off state, if the current detection module 30 detects that there is an output current on the heating control circuit 100, the control module 50 determines that a short circuit fault has occurred in the switch module 20 based on the detection current output by the current detection module 30, and the function of controlling the heating control circuit 100 to be cut off cannot be realized. Then, the control module 50 controls the protection module 40 to be cut off, thereby shutting off the heating control circuit 100 loop, causing the heating module 10 to stop heating, thereby ensuring that the device to be heated will not overheat and cause other safety problems.
当然,在一些实施例中,控制模块50还基于电流检测模块30输出的检测电流,确定加热控制电路100是否发生断路故障或者过流故障,且在加热控制电路100发生断路故障或者过流故障时,控制保护模块40和/或开关模块20截止。Of course, in some embodiments, the control module 50 also determines whether a circuit break fault or an overcurrent fault occurs in the heating control circuit 100 based on the detection current output by the current detection module 30, and when a circuit break fault or an overcurrent fault occurs in the heating control circuit 100, the control protection module 40 and/or the switch module 20 are cut off.
例如,当开关模块20被设定为导通状态时,若电流检测模块30检测到加热控制电路100上的检测电流大于预设电流,则控制模块50基于电流检测模块30输出的检测电流,确定加热控制电路100发生过流故障,存在安全隐患,则控制模块50控制保护模块40和/或开关模块20截止,从而关断电路回路。For example, when the switch module 20 is set to the on state, if the current detection module 30 detects that the detection current on the heating control circuit 100 is greater than the preset current, the control module 50 determines that an overcurrent fault has occurred in the heating control circuit 100 based on the detection current output by the current detection module 30, and there is a safety hazard. The control module 50 then controls the protection module 40 and/or the switch module 20 to be cut off, thereby shutting down the circuit loop.
再例如,当开关模块20被设定为导通状态时,若电流检测模块30未检测到加热控制电路100上具有电流,则控制模块50基于电流检测模块30未检测到回路上的电流,确定加热控制电路100发生断路故障,无法实现加热功能或者加热功率无法满足要求,则控制模块50控制保护模块40和/或开关模块20截止,以便于对电路进行维修。For another example, when the switch module 20 is set to the on state, if the current detection module 30 does not detect that there is current in the heating control circuit 100, the control module 50 determines that a circuit breaker fault occurs in the heating control circuit 100 based on the fact that the current detection module 30 does not detect the current in the loop, and the heating function cannot be achieved or the heating power cannot meet the requirements. The control module 50 then controls the protection module 40 and/or the switch module 20 to be cut off to facilitate maintenance of the circuit.
另外,当控制模块50确定加热控制电路100发生断路故障时,还可进行其他相应操作。例如,发出报警、通过其他模块进行电路泄压等操作,在此不做限定。In addition, when the control module 50 determines that the heating control circuit 100 has a circuit breaker fault, other corresponding operations may be performed, such as issuing an alarm, performing circuit pressure relief through other modules, etc., which are not limited here.
具体的,本申请提供的加热控制电路100,具有以下功能:1、在检测到开关模块20发生短路故障时,可以通过控制保护模块40截止,从而关断电路回路,从而实现双重控制机制,避免发生安全事故;2、在确定加热控制电路100发生过流故障时,控制保护模块40和/或开关模块20截止,从而关断电路回路,实现双重控制机制,避免发生安全事故;3、在确定加热控制电路100发生断路故障时,控制保护模块40和/或开关模块20截止,从而实现双重控制机制,避免发生安全事故。Specifically, the heating control circuit 100 provided in the present application has the following functions: 1. When a short circuit fault is detected in the switch module 20, the protection module 40 can be controlled to be cut off, thereby shutting down the circuit loop, thereby realizing a dual control mechanism to avoid safety accidents; 2. When it is determined that an overcurrent fault occurs in the heating control circuit 100, the protection module 40 and/or the switch module 20 are controlled to be cut off, thereby shutting down the circuit loop, thereby realizing a dual control mechanism to avoid safety accidents; 3. When it is determined that a short circuit fault occurs in the heating control circuit 100, the protection module 40 and/or the switch module 20 are controlled to be cut off, thereby realizing a dual control mechanism to avoid safety accidents.
参见图2,图2为本申请提供的加热控制电路的另一实施例的结构框图,在一实施例中,加热控制电路100还包括温度检测模块60,温度检测模块60用于检测加热模块10上的温度,且温度检测模块60连接控制模块50。Refer to Figure 2, which is a structural block diagram of another embodiment of the heating control circuit provided in the present application. In one embodiment, the heating control circuit 100 also includes a temperature detection module 60, which is used to detect the temperature on the heating module 10, and the temperature detection module 60 is connected to the control module 50.
具体的,控制模块50基于温度检测模块60检测到的加热模块10上的温度,以及电流检测模块30上检测得到的电流,从而调整对加热模块10的输出功率,以确保加热模块10按照预期的加热策略使待加热装置工作在最佳的温度区间。Specifically, the control module 50 adjusts the output power to the heating module 10 based on the temperature on the heating module 10 detected by the temperature detection module 60 and the current detected by the current detection module 30 to ensure that the heating module 10 makes the device to be heated operate in an optimal temperature range according to the expected heating strategy.
其中,温度检测模块60包括但不限于温度传感器、具有测温功能的电路等。The temperature detection module 60 includes but is not limited to a temperature sensor, a circuit with a temperature measurement function, and the like.
可以理解的,本申请提供的加热控制电路100,温度检测模块60和电流检测模块30组成的双层反馈机制,保护模块40对电路形成二次保护功能,且开关模块20和保护模块40形成双层控制机制,有效提高了加热控制电路100的使用安全性和可靠性。It can be understood that the heating control circuit 100 provided in the present application, the temperature detection module 60 and the current detection module 30 form a double-layer feedback mechanism, the protection module 40 forms a secondary protection function for the circuit, and the switch module 20 and the protection module 40 form a double-layer control mechanism, which effectively improves the safety and reliability of the heating control circuit 100.
在一些实施例中,保护模块40、加热模块10、开关模块20以及电流检测模块30的串接顺序可根据实际需要设计,在此不做限定。In some embodiments, the serial connection sequence of the protection module 40 , the heating module 10 , the switch module 20 , and the current detection module 30 can be designed according to actual needs and is not limited here.
例如,加热控制电路100包括依次串接的保护模块40、加热模块10、开关模块20以及电流检测模块30。For example, the heating control circuit 100 includes a protection module 40 , a heating module 10 , a switch module 20 and a current detection module 30 which are connected in series in sequence.
再例如,加热控制电路100包括依次串接的加热模块10、保护模块40、开关模块20以及电流检测模块30。For another example, the heating control circuit 100 includes a heating module 10 , a protection module 40 , a switch module 20 and a current detection module 30 which are connected in series in sequence.
又例如,加热控制电路100包括依次串接的保护模块40、开关模块20、电流检测模块30以及加热模块10。For another example, the heating control circuit 100 includes a protection module 40 , a switch module 20 , a current detection module 30 and a heating module 10 which are connected in series in sequence.
又例如,加热控制电路100包括依次串接的保护模块40、电流检测模块30、开关模块20以及加热模块10。For another example, the heating control circuit 100 includes a protection module 40 , a current detection module 30 , a switch module 20 and a heating module 10 which are connected in series in sequence.
如图1所示,在本申请一具体实施例中,加热控制电路100包括依次串接的保护模块40、加热模块10、开关模块20以及电流检测模块30。As shown in FIG. 1 , in a specific embodiment of the present application, a heating control circuit 100 includes a protection module 40 , a heating module 10 , a switch module 20 and a current detection module 30 which are sequentially connected in series.
具体的,将保护模块40设置于加热模块10、开关模块20以及电流检测模块30前端,可以在电源端过流时,保护模块40截止从而能够有效保护后端的加热模块10、开关模块20以及电流检测模块30不会被大电流损坏。Specifically, the protection module 40 is arranged at the front end of the heating module 10, the switch module 20 and the current detection module 30. When there is an overcurrent at the power supply end, the protection module 40 is cut off, thereby effectively protecting the rear end heating module 10, the switch module 20 and the current detection module 30 from being damaged by the large current.
将加热模块10设置于保护模块40和开关模块20之间,保护模块40和开关模块20能够将加热模块10的两端与电源进行隔离。The heating module 10 is disposed between the protection module 40 and the switch module 20 , and the protection module 40 and the switch module 20 can isolate the two ends of the heating module 10 from the power supply.
将电流检测模块30设置于开关模块20后端,使得电流检测模块30可以检测到开关模块20的输出电流,从而使控制模块50能够基于电流检测模块30输出的检测电流准确判断开关模块20是否出现短路故障,加热控制电路100是否出现过流故障以及短路故障等。The current detection module 30 is arranged at the rear end of the switch module 20, so that the current detection module 30 can detect the output current of the switch module 20, so that the control module 50 can accurately judge whether the switch module 20 has a short circuit fault, whether the heating control circuit 100 has an overcurrent fault and a short circuit fault, etc. based on the detection current output by the current detection module 30.
参见图3,图3为本申请提供的加热控制电路的一实施例的电路结构图,在一实施例中,保护模块40至少包括三端保险元件F和第一控制开关Q1;其中,三端保险元件F的第一端连接电源正极B+,三端保险元件F的第二端连接加热模块10的输入端HT POS,三端保险元件F的第三端连接第一控制开关Q1的第一通路端;第一控制开关Q1的第二通路端接地,第一控制开关Q1的控制端连接控制模块50的第一端口HT FUSE。Refer to Figure 3, which is a circuit structure diagram of an embodiment of the heating control circuit provided by the present application. In one embodiment, the protection module 40 at least includes a three-terminal fuse element F and a first control switch Q1; wherein the first end of the three-terminal fuse element F is connected to the positive electrode of the power supply B+, the second end of the three-terminal fuse element F is connected to the input end HT POS of the heating module 10, and the third end of the three-terminal fuse element F is connected to the first path end of the first control switch Q1; the second path end of the first control switch Q1 is grounded, and the control end of the first control switch Q1 is connected to the first port HT FUSE of the control module 50.
其中,第一控制开关Q1和第二控制开关Q2可以为NMOS或者PMOS,本申请以第一控制开关Q1和第二控制开关Q2为NMOS为例。The first control switch Q1 and the second control switch Q2 may be NMOS or PMOS. The present application takes the first control switch Q1 and the second control switch Q2 as NMOS as an example.
其中,控制模块50确定开关模块20发生短路故障时,控制第一控制开关Q1导通,以使三端保险元件F熔断,从而控制加热控制电路100的通路截止。When the control module 50 determines that a short circuit fault occurs in the switch module 20 , the control module 50 controls the first control switch Q1 to be turned on, so that the three-terminal fuse element F is blown, thereby controlling the path of the heating control circuit 100 to be cut off.
请继续参见图3,在一实施例中,开关模块20至少包括第二控制开关Q2;其中,第二控制开关Q2的第一通路端连接加热模块10的输出端HT NEG,第二控制开关Q2的第二通路端连接电流检测模块30,第二控制开关Q2的控制端连接控制模块50。Please continue to refer to Figure 3. In one embodiment, the switch module 20 at least includes a second control switch Q2; wherein the first path end of the second control switch Q2 is connected to the output end HT NEG of the heating module 10, the second path end of the second control switch Q2 is connected to the current detection module 30, and the control end of the second control switch Q2 is connected to the control module 50.
请继续参见图3,在一实施例中,电流检测模块30至少包括第一电阻R1、第二电阻R2、第三电阻R3、第四电阻R4以及运算放大器A;其中,第一电阻R1串接在开关模块20与电源负极B-之间,第二电阻R2的第一端连接第一电阻R1的第一端,第二电阻R2的第二端连接运算放大器A的第一输入端,第三电阻R3的第一端连接第一电阻R1的第二端,第三电阻R3的第二端连接运算放大器A的第二输入端,第四电阻R4的第一端连接第三电阻R3的第二端,第四电阻R4的第二端连接运算放大器A的输出端,运算放大器A的输出端还连接控制模块50。Please continue to refer to Figure 3. In one embodiment, the current detection module 30 at least includes a first resistor R1, a second resistor R2, a third resistor R3, a fourth resistor R4 and an operational amplifier A; wherein the first resistor R1 is connected in series between the switch module 20 and the negative electrode of the power supply B-, the first end of the second resistor R2 is connected to the first end of the first resistor R1, the second end of the second resistor R2 is connected to the first input end of the operational amplifier A, the first end of the third resistor R3 is connected to the second end of the first resistor R1, the second end of the third resistor R3 is connected to the second input end of the operational amplifier A, the first end of the fourth resistor R4 is connected to the second end of the third resistor R3, the second end of the fourth resistor R4 is connected to the output end of the operational amplifier A, and the output end of the operational amplifier A is also connected to the control module 50.
其中,第四电阻R4作为运算放大器A的负反馈电阻,用于限制运算放大器A的放大倍数,进而避免运算放大器A的有效增益过大而进入锁死状态。The fourth resistor R4 is used as a negative feedback resistor of the operational amplifier A to limit the gain of the operational amplifier A, thereby preventing the effective gain of the operational amplifier A from being too large and entering a locked state.
参见图6,图6为本申请提供的温度检测模块的一实施例的电路结构图,在一实施例中,温度检测模块60至少包括热敏电阻Rx、连接器B和第八电阻R8。其中,热敏电阻Rx与加热模块10贴合设计,且热敏电阻Rx的第一端连接连接器B的第一连接端,热敏电阻Rx的第二端与连接器B的第二连接端连接且接地,第八电阻R8的第一端连接第一电源VREF,第八电阻R8的第二端连接控制模块50。Referring to FIG. 6 , FIG. 6 is a circuit structure diagram of an embodiment of the temperature detection module provided by the present application. In one embodiment, the temperature detection module 60 at least includes a thermistor Rx, a connector B, and an eighth resistor R8. The thermistor Rx is designed to fit the heating module 10, and the first end of the thermistor Rx is connected to the first connection end of the connector B, the second end of the thermistor Rx is connected to the second connection end of the connector B and is grounded, the first end of the eighth resistor R8 is connected to the first power supply VREF, and the second end of the eighth resistor R8 is connected to the control module 50.
参见图4和图5,图4为本申请提供的保护模块的一实施例的电路结构图;图5为本申请提供的开关模块和电流检测模块的一实施例的电路结构图。Referring to FIG. 4 and FIG. 5 , FIG. 4 is a circuit structure diagram of an embodiment of a protection module provided in the present application; FIG. 5 is a circuit structure diagram of an embodiment of a switch module and a current detection module provided in the present application.
在一实施例中,第一控制开关Q1的控制端与控制模块50之间还连接有第六电阻R6;第二控制开关Q2的控制端与控制模块50之间还连接有第七电阻R7。In one embodiment, a sixth resistor R6 is further connected between the control end of the first control switch Q1 and the control module 50 ; a seventh resistor R7 is further connected between the control end of the second control switch Q2 and the control module 50 .
具体的,第六电阻R5和第七电阻R6用于在控制模块50输出高电平时,起到泄流作用。Specifically, the sixth resistor R5 and the seventh resistor R6 are used to discharge current when the control module 50 outputs a high level.
请参见图4,在一实施例中,保护模块40还包括第一二极管D1、第二二极管D2、第三二极管D3、第一电容C1以及第九电阻R9。其中,第一二极管D1的第一端和第一电容C1的第一端连接第一控制开关Q1的第一通路端,第一二极管D1的第二端和第一电容C1的第二端连接第一控制开关Q1的第二通路端;第二二极管D2的第一端和第九电阻R9的第一端连接第一控制开关Q1的控制端,第二二极管D2的第二端和第九电阻R9的第二端连接第一控制开关Q1的第二通路端;第六电阻R6的第一端连接控制模块50的第一端口HT FUSE,第六电阻R6的第二端连接第三二极管D3的第一端,第三二极管D3的第二端连接第一控制开关Q1的控制端。Please refer to FIG. 4 . In one embodiment, the protection module 40 further includes a first diode D1, a second diode D2, a third diode D3, a first capacitor C1, and a ninth resistor R9. The first end of the first diode D1 and the first end of the first capacitor C1 are connected to the first path end of the first control switch Q1, and the second end of the first diode D1 and the second end of the first capacitor C1 are connected to the second path end of the first control switch Q1; the first end of the second diode D2 and the first end of the ninth resistor R9 are connected to the control end of the first control switch Q1, and the second end of the second diode D2 and the second end of the ninth resistor R9 are connected to the second path end of the first control switch Q1; the first end of the sixth resistor R6 is connected to the first port HT FUSE of the control module 50, the second end of the sixth resistor R6 is connected to the first end of the third diode D3, and the second end of the third diode D3 is connected to the control end of the first control switch Q1.
其中,第一二极管D1可以为TVS管,第二二极管D2可以为齐纳二极管,第三二极管D3可以为普通二极管。具体的,第一二极管D1和第一电容C1组成的支路可以吸收电源正极B+输出的高能量,避免第一控制开关Q1损坏。第二二极管D2用于防止第一控制开关Q1的控制端过压;第九电阻R9用于在控制模块50输出低电平时,拉低以及稳定第一控制开关Q1的控制端与第二通路端的作用;第三二极管D3用于避免电流从第一控制开关Q1流向控制模块50,从而避免损坏控制模块50。Among them, the first diode D1 can be a TVS tube, the second diode D2 can be a Zener diode, and the third diode D3 can be an ordinary diode. Specifically, the branch formed by the first diode D1 and the first capacitor C1 can absorb the high energy output by the positive electrode B+ of the power supply to avoid damage to the first control switch Q1. The second diode D2 is used to prevent the control end of the first control switch Q1 from overvoltage; the ninth resistor R9 is used to pull down and stabilize the control end of the first control switch Q1 and the second path end when the control module 50 outputs a low level; the third diode D3 is used to prevent current from flowing from the first control switch Q1 to the control module 50, thereby avoiding damage to the control module 50.
请参见图5,在一实施例中,开关模块20还包括第十电阻R10和第四二极管D4,其中,第十电阻R10的第一端和第四二极管D4的第一端连接第二控制开关Q2的控制端,第十电阻R10的第二端和第四二极管D4的第二端连接第二控制开关Q2的第二通路端;第二控制开关Q2的控制端通过第七电阻R7连接控制模块50的第二端口HT CTRL。Please refer to Figure 5. In one embodiment, the switch module 20 also includes a tenth resistor R10 and a fourth diode D4, wherein the first end of the tenth resistor R10 and the first end of the fourth diode D4 are connected to the control end of the second control switch Q2, the second end of the tenth resistor R10 and the second end of the fourth diode D4 are connected to the second path end of the second control switch Q2; the control end of the second control switch Q2 is connected to the second port HT CTRL of the control module 50 through the seventh resistor R7.
其中,第四二极管D4可以为齐纳二极管。其中,第四二极管D4用于防止第二控制开关Q2的控制端过压;第十电阻R10用于在控制模块50输出低电平时,拉低以及稳定第一控制开关Q1的控制端与第二通路端的作用。The fourth diode D4 can be a Zener diode. The fourth diode D4 is used to prevent the control end of the second control switch Q2 from overvoltage. The tenth resistor R10 is used to pull down and stabilize the control end of the first control switch Q1 and the second path end when the control module 50 outputs a low level.
请继续参见图5,在一实施例中,电流检测模块30还包括第二电容C2、第三电容C3、第四电容C4以及第十一电阻R11。其中,第二电容C2的第一端连接运算放大器A的输出端,第二电容C2的第二端连接运算放大器A的第二输入端,第十一电阻R11的第一端和第三电容C3的第一端连接控制模块50的第三端口HT ISEN,第十一电阻R11的第二端连接运算放大器A的输出端,第三电容C3的第二端接地;第四电容C4的第一端连接第二电阻R2的第二端,第四电容C4的第二端与运算放大器A的接地端接地。Please continue to refer to FIG. 5. In one embodiment, the current detection module 30 further includes a second capacitor C2, a third capacitor C3, a fourth capacitor C4 and an eleventh resistor R11. The first end of the second capacitor C2 is connected to the output end of the operational amplifier A, the second end of the second capacitor C2 is connected to the second input end of the operational amplifier A, the first end of the eleventh resistor R11 and the first end of the third capacitor C3 are connected to the third port HT ISEN of the control module 50, the second end of the eleventh resistor R11 is connected to the output end of the operational amplifier A, and the second end of the third capacitor C3 is grounded; the first end of the fourth capacitor C4 is connected to the second end of the second resistor R2, and the second end of the fourth capacitor C4 and the ground end of the operational amplifier A are grounded.
其中,第二电容C2和第四电容C4为滤波电容,第十一电阻R11的第一端和第三电容C3组成一个滤波支路,用于避免控制模块50在采集电流检测模块30输出的电信号的波动。The second capacitor C2 and the fourth capacitor C4 are filter capacitors, and the first end of the eleventh resistor R11 and the third capacitor C3 form a filter branch for preventing the control module 50 from fluctuating when collecting the electrical signal output by the current detection module 30 .
在一实施例中,开关模块20和电流检测模块30还共用第五二极管D5和第五电容C5。其中,第五二极管D5的第一端和第五电容C5的第一端连接第二控制开关Q2的第一通路端,第五二极管D5的第二端和第五电容C5的第二端连接第一电阻R1的第二端。其中,第五二极管D5可以为TVS管。具体的,第五二极管D5和第五电容C5组成的支路可以吸收加热模块10的输出端HT NEG输出的高能量,避免第二控制开关Q2损坏。In one embodiment, the switch module 20 and the current detection module 30 also share a fifth diode D5 and a fifth capacitor C5. The first end of the fifth diode D5 and the first end of the fifth capacitor C5 are connected to the first path end of the second control switch Q2, and the second end of the fifth diode D5 and the second end of the fifth capacitor C5 are connected to the second end of the first resistor R1. The fifth diode D5 can be a TVS tube. Specifically, the branch formed by the fifth diode D5 and the fifth capacitor C5 can absorb the high energy output by the output terminal HT NEG of the heating module 10 to avoid damage to the second control switch Q2.
请参见图6,在一实施例中,温度检测模块60还包括第十二电阻R12、第六电容C6以及第七电容C7,其中,第十二电阻R12的第一端和第六电容C6的第一端连接控制模块50的第四端口RT ADC,第十二电阻R12的第二端与第七电容C7的第一端连接第八电阻R8的第二端,第六电容C6的第二端和第七电容C7的第二端接地。Please refer to Figure 6. In one embodiment, the temperature detection module 60 also includes a twelfth resistor R12, a sixth capacitor C6 and a seventh capacitor C7, wherein the first end of the twelfth resistor R12 and the first end of the sixth capacitor C6 are connected to the fourth port RT ADC of the control module 50, the second end of the twelfth resistor R12 and the first end of the seventh capacitor C7 are connected to the second end of the eighth resistor R8, and the second end of the sixth capacitor C6 and the second end of the seventh capacitor C7 are grounded.
其中,第七电容C7为滤波电容,且第十二电阻R12和第六电容C6组成一个滤波支路,用于避免控制模块50在采集温度检测模块60输出的电信号的波动。The seventh capacitor C7 is a filter capacitor, and the twelfth resistor R12 and the sixth capacitor C6 form a filter branch for preventing the control module 50 from fluctuating when collecting the electrical signal output by the temperature detection module 60 .
具体的,本申请提供的加热控制电路100,具有以下功能:1、在检测到开关模块20发生短路故障时,可以通过控制保护模块40截止,从而关断电路回路,从而实现双重控制机制,避免发生安全事故;2、在确定加热控制电路100发生过流故障时,控制保护模块40和/或开关模块20截止,从而关断电路回路,实现双重控制机制,避免发生安全事故;3、在确定加热控制电路100发生断路故障时,控制保护模块40和/或开关模块20截止,从而实现双重控制机制,避免发生安全事故。另外,温度检测模块60和电流检测模块30组成的双层反馈机制,开关模块20和保护模块40形成双层控制机制,有效提高了加热控制电路100的使用安全性和可靠性。Specifically, the heating control circuit 100 provided in the present application has the following functions: 1. When a short circuit fault is detected in the switch module 20, the protection module 40 can be controlled to be turned off, thereby shutting down the circuit loop, thereby realizing a dual control mechanism to avoid safety accidents; 2. When it is determined that an overcurrent fault occurs in the heating control circuit 100, the protection module 40 and/or the switch module 20 are controlled to be turned off, thereby shutting down the circuit loop, realizing a dual control mechanism to avoid safety accidents; 3. When it is determined that an open circuit fault occurs in the heating control circuit 100, the protection module 40 and/or the switch module 20 are controlled to be turned off, thereby realizing a dual control mechanism to avoid safety accidents. In addition, the double-layer feedback mechanism composed of the temperature detection module 60 and the current detection module 30, and the double-layer control mechanism formed by the switch module 20 and the protection module 40 effectively improve the safety and reliability of the heating control circuit 100.
参见图7,图7为本申请提供的电池模组的一实施例的结构示意图,本申请还提供一种电池模组200,包括若干串联和/或并联设置的电池单体(图未示),以及上述任一实施例所述加热控制电路100。Refer to Figure 7, which is a structural schematic diagram of an embodiment of a battery module provided by the present application. The present application also provides a battery module 200, including a plurality of battery cells (not shown) arranged in series and/or parallel, and the heating control circuit 100 described in any of the above embodiments.
其中,加热控制电路100用于在导通状态下通过加热模块10对若干电池单体进行加热,从而保证电池单体工作在最佳的温度区间,提高电池模组200的使用安全性和可靠性。The heating control circuit 100 is used to heat a plurality of battery cells through the heating module 10 in the on state, thereby ensuring that the battery cells operate in an optimal temperature range and improving the safety and reliability of the battery module 200 .
以上所述仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above description is only an implementation method of the present application, and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
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