CN221537874U

CN221537874U - Intelligent section bar roll-in assembly line

Info

Publication number: CN221537874U
Application number: CN202322984240.7U
Authority: CN
Inventors: 张毓文; 张淑文; 吴青春
Original assignee: Huai'an Senyu Intelligent Technology Co ltd
Current assignee: Huai'an Senyu Intelligent Technology Co ltd
Priority date: 2023-11-06
Filing date: 2023-11-06
Publication date: 2024-08-16
Anticipated expiration: 2033-11-06

Abstract

The utility model discloses an intelligent section bar rolling assembly line, in particular to the technical field of section bar processing, which comprises a control system, and an unreeling mechanism, a straightening mechanism, a blanking system, a rolling forming mechanism and a cutting mechanism which are sequentially arranged along the conveying direction of a metal belt, wherein the unreeling mechanism, the straightening mechanism, the blanking system, the rolling forming mechanism and the cutting mechanism are all controlled by the control system; through limiting the subassembly, can adjust the position of blanking lower mould on lower mould mounting rail when not needing to dismantle the blanking lower mould, convenient to use.

Description

Intelligent section bar roll-in assembly line

Technical Field

The utility model relates to the technical field of profile machining, in particular to an intelligent profile rolling assembly line.

Background

The section bar refers to a solid straight bar with a certain section shape and size, which is formed by plastic processing of metal. At present, a large number of metal profiles, such as a groove profile with a '匚' cross section, a C profile with a 'C' cross section and the like, are required to be used in the production of various industries, and the actually used profiles often have the characteristics of holes, openings and the like. In the prior art, the processing of the section bar is generally completed by combining a whole roll of metal coil through a plurality of procedures such as uncoiling, correcting, trimming, forming, welding, punching, cutting and the like.

The utility model discloses a publication number CN 114260366A's patent discloses an intelligent section bar roll-in assembly line, including control system and unreeling mechanism, straightening mechanism, blanking system, roll-in forming mechanism and the shutdown mechanism that sets gradually along strap direction of delivery, blanking system includes two parallel arrangement's supporting seat, the lower mould installation roof beam of setting on the supporting seat, install the blanking lower mould on two lower mould installation roof beams, and arrange the blanking actuating mechanism of blanking lower mould top in, blanking actuating mechanism's output is connected with the blanking upper die that matches with the blanking lower mould, blanking actuating mechanism is connected with control system, control system is according to system signal automatic control blanking actuating mechanism up-and-down action. The problem of present section bar roll-in assembly line's application scope limitation, section bar product singleness that can produce, manufacturing cost is high is solved.

The rolling assembly line that foretell section bar was used is in the use, adopts bolted connection's mode to install it between lower mould installation roof beam and the blanking lower mould to realize dismantling the blanking lower mould of changing different specifications, so that adapt to different section bar processing, but its installation connected mode that adopts the bolt makes its installation and dismantlement comparatively inconvenient, the practicality is relatively poor.

Disclosure of utility model

The utility model aims to provide an intelligent section bar rolling assembly line so as to solve the problems in the background technology.

In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides an intelligent section bar roll-in assembly line, includes control system and unreels mechanism, straightening mechanism, blanking system, roll-in forming mechanism and the shutdown mechanism that set gradually along strap direction of delivery, unreel mechanism, straightening mechanism, blanking system, roll-in forming mechanism and shutdown mechanism all pass through control system connection control, blanking system includes two parallel arrangement's supporting seat, be equipped with the clout collecting box between the supporting seat, the supporting seat top is equipped with the lower mould installing rail, two lower mould installing rail top is equipped with blanking lower mould, blanking lower mould lateral wall is equipped with the fixed establishment who is connected with the lower mould installing rail, be equipped with the limiting component in the fixed establishment, blanking lower mould top is equipped with blanking actuating mechanism, and blanking actuating mechanism's output is connected with the blanking upper die that matches with the lower mould installing rail, blanking actuating mechanism is connected with control system, fixed establishment includes the support, and the support front and back symmetry sets up in the lower mould both sides, be equipped with the connecting seat between the support, and the connecting seat both ends overlap respectively and locate the support outside, the inner rotary driving chamber has been seted up to the intermediate position in the connecting seat, the rotary lever is connected with the bull stick outside the connecting rod.

Further, fixed establishment still includes transfer line, torsional spring, and transfer line and torsional spring cover from top to bottom locates the bull stick outside in proper order, the both ends of torsional spring are respectively with drive cavity inner wall and transfer line diapire fixed connection, there is the inserted bar at the both ends of transfer line respectively through connecting rod swing joint, and the support that one side was run through to inserted bar one end, the connecting seat bottom is connected with the fixing base, the draw-in groove has been seted up to fixing base one side, lower mould installing rail lateral wall is equipped with the rack in the draw-in groove, install the gear with rack engaged in the fixing base, inject the subassembly and be located fixing base internal gear both sides, and inject the subassembly and be connected with the gear, through fixed establishment, can be convenient and fast install fixedly and dismantle the blanking lower mould to change the lower mould installing rail of different specifications and use, thereby the section bar of different specifications of adaptation uses, the practicality is stronger.

Further, inject the subassembly and include the fixture block, the fixture block symmetry rotates to be installed in the gear both sides, and fixture block and gear mesh mutually, fixture block keeps away from rack one side swing joint and has the baffle, baffle keeps away from fixture block one side and is connected with the pull rod, pull rod one side is equipped with slider one, fixing base one side symmetry set up with slider one adaptation spout one, slider one outer wall symmetry is equipped with slider two, spout one inner wall symmetry set up with slider two adaptation spout two, pull rod one end is being connected with the handle in running through slider one, the pull rod outside is equipped with the spring in the cover between baffle and slider one, can conveniently adjust the position of blanking lower mould on the lower mould mounting rail.

Further, the symmetry is equipped with the baffle in the fixing base, and the baffle is located rack and keeps away from lower mould installing rail one side, rack one side is kept away from to the baffle is equipped with the jack-prop, and jack-prop one end and fixture block side wall contact, the connecting axle both ends of gear are rotated with the fixing base through the bearing respectively and are connected to stop the fixture block, improve the fixed effect of restriction to the gear, and then improve the fixed effect of installation.

Further, the bull stick passes through the bearing and is connected with the connecting seat rotation, the both ends of connecting rod are articulated with transfer line and inserted bar respectively, and the inserted bar symmetric distribution sets up to transmit power, promote or the pulling inserted bar removes.

Further, the clamping block is arc-shaped, the baffle is hinged with the clamping block, and two ends of the spring are fixedly connected with the baffle and the sliding block respectively, so that the clamping block is limited to the gear by matching with the elasticity of the spring.

Compared with the prior art, the utility model has the following beneficial effects:

1. According to the utility model, the blanking lower die and the lower die mounting rail can be conveniently and quickly connected or detached through the fixing mechanism, and the gears are limited by the limiting assembly, so that the position of the blanking lower die is fixed, the blanking lower dies with different specifications can be conveniently detached and replaced for use, the use of the sectional materials with different specifications is adapted, and the practicability is higher;

2. According to the utility model, through limiting the assembly, the position of the blanking lower die on the lower die mounting rail can be adjusted without disassembling the blanking lower die, and the use is convenient.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:

FIG. 1 is a schematic view of the overall structure of the present utility model;

FIG. 2 is a schematic view of a partial structure between a fixing base and a rack of the present utility model;

FIG. 3 is a schematic view of the structure between the connecting base and the bracket of the present utility model;

FIG. 4 is a schematic view of a part of the structure between the fixing base and the first connecting base and the first slider;

In the figure: 1. a support base; 2. a residue collecting box; 3. a lower die mounting rail; 4. blanking a lower die; 5. a bracket; 6. a connecting seat; 7. a top column; 8. a rotating rod; 9. a transmission rod; 10. a torsion spring; 11. a connecting rod; 12. a rod; 13. a fixing seat; 14. a rack; 15. a gear; 16. a partition plate; 17. a clamping block; 18. a baffle; 19. a pull rod; 20. a first sliding block; 21. a second slide block; 22. a spring; 23. a first chute; 24. and a second chute.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The intelligent section bar rolling assembly line comprises a control system and an unreeling mechanism, a straightening mechanism, a blanking system, a rolling forming mechanism and a cutting mechanism which are sequentially arranged along the conveying direction of a metal belt, wherein the unreeling mechanism, the straightening mechanism, the blanking system, the rolling forming mechanism and the cutting mechanism are all controlled by the control system, the blanking system comprises two parallel supporting seats 1, a surplus material collecting box 2 is arranged between the supporting seats 1, a lower die mounting rail 3 is arranged at the top of each supporting seat 1, a blanking lower die 4 is arranged above each lower die mounting rail 3, a fixing mechanism connected with each lower die mounting rail 3 is arranged on the side wall of each blanking lower die 4, a limiting component is arranged in each fixing mechanism, a blanking driving mechanism is arranged above each blanking lower die 4, the output end of each blanking driving mechanism is connected with a blanking upper die matched with each lower die mounting rail 3, the blanking driving mechanism is connected with the control system, in this example, the control system automatically controls the upper die and the lower die driving mechanism to move up and down according to system signals, the blanking driving mechanism drives the blanking upper die to move down and the blanking lower die 4 to die close the metal belt when the blanking driving mechanism moves up, and the blanking driving mechanism drives the upper die 4 to separate from the blanking upper die 4 to the blanking die to die when the blanking driving mechanism moves up; the blanking driving mechanism comprises an oil cylinder and a hydraulic system for driving the oil cylinder, the hydraulic system is connected with the control system, and the blanking upper die is arranged at the lower end of a cylinder rod of the oil cylinder; the fixed establishment includes support 5, and support 5 front and back symmetry sets up in blanking lower mould 4 both sides, is equipped with connecting seat 6 between the support 5, and the support 5 outside is located to the cover respectively at connecting seat 6 both ends, and the drive chamber has been seted up to intermediate position in the connecting seat 6, and the bull stick 8 is installed to the drive intracavity rotation, and bull stick 8 one end is in connecting seat 6 external connection handle.

In this example, fixed establishment still includes transfer line 9, torsional spring 10, and transfer line 9 and torsional spring 10 cover from top to bottom locates the bull stick 8 outside in proper order, the both ends of torsional spring 10 respectively with drive cavity inner wall and transfer line 9 diapire fixed connection, there is inserted bar 12 at the both ends of transfer line 9 respectively through connecting rod 11 swing joint, and the support 5 of one side is run through to inserted bar 12 one end, the connecting seat 6 bottom is connected with fixing base 13, the draw-in groove has been seted up to fixing base 13 one side, lower mould mounting rail 3 lateral wall is equipped with rack 14 in the draw-in groove, install the gear 15 with rack 14 engaged with in the fixing base 13, inject the subassembly and be located fixing base 13 internal gear 15 both sides, and inject the subassembly and be connected with gear 15, through fixed establishment, but convenient and fast installs fixed and dismantlement blanking lower mould 4, so that change the lower mould mounting rail 3 of different specifications uses, thereby the section bar of different specifications of adaptation uses, the practicality is stronger. In this example, inject the subassembly and include fixture block 17, fixture block 17 symmetry rotation is installed in the gear 15 both sides, and fixture block 17 meshes with gear 15, fixture block 17 is kept away from rack 14 one side swing joint and is had baffle 18, baffle 18 is kept away from fixture block 17 one side and is connected with pull rod 19, pull rod 19 one side is equipped with slider one 20, fixing base 13 one side symmetry has offered the spout one 23 with slider one 20 adaptation, slider one 20 outer wall symmetry is equipped with slider two 21, spout one 23 inner wall symmetry has offered the spout two 24 with slider two 21 adaptation, pull rod 19 one end runs through slider one 20 and is connected with the handle, the outside of pull rod 19 is equipped with spring 22 in the cover between baffle 18 and slider one 20, can conveniently adjust blanking lower mould 4 position on lower mould mounting rail 3. In this example, the symmetry is equipped with baffle 16 in the fixing base 13, and baffle 16 is located rack 14 and keeps away from lower mould mounting rail 3 one side, and rack 14 one side is kept away from to baffle 16 is equipped with jack-prop 7, and jack-prop 7 one end and fixture block 17 a side wall contact, and the connecting axle both ends of gear 15 rotate with fixing base 13 through the bearing respectively to stop fixture block 17, improve the fixed effect of restriction to gear 15, and then improve the fixed effect of installation. In the example, the rotating rod 8 is rotationally connected with the connecting seat 6 through a bearing, two ends of the connecting rod 11 are respectively hinged with the transmission rod 9 and the inserted rod 12, and the inserted rods 12 are symmetrically distributed, so that power is transmitted, and the inserted rods 12 are pushed or pulled to move. In this example, the clamping block 17 is arc-shaped, the baffle 18 is hinged with the clamping block 17, and two ends of the spring 22 are respectively fixedly connected with the baffle 18 and the first slider 20, so that the clamping block 17 limits the gear 15 by matching with the elasticity of the spring 22.

The working principle of the utility model is as follows: when the movable connecting rod is disassembled, the rotary rod 8 is driven to rotate by twisting the handle, the rotary rod 8 drives the transmission rod 9 to synchronously rotate, the torsional spring 10 is twisted, meanwhile, the two ends of the transmission rod 9 can respectively pull the connected connecting rods 11, the two connecting rods 11 respectively drive the inserted rods 12 connected respectively to synchronously move towards the opposite inner sides, so that the inserted rods 12 penetrate through one ends of the brackets 5 to move between the two brackets 5, then the handle can be pulled to drive the rotary rod 8 and the connecting seat 6 to slide on the brackets 5, the connecting seat 6 drives the fixing seat 13 to integrally move towards the side far away from the lower die mounting rail 3, the fixing seat 13, the gear 15 and the rack 14 are separated, and the blanking lower die 4 can be pulled upwards to disassemble, so that the blanking lower die 4 with different specifications can be conveniently replaced for processing the section bars, and the application range of the movable connecting rod is expanded; when the blanking lower die 4 is required to be installed, the blanking lower die 4 can be clamped and installed at a station required by the top of the lower die installation rail 3, then a handle is pushed to drive a rotating rod 8 to push a connecting seat 6 to slide on a bracket 5, meanwhile, the connecting seat 6 can drive a fixed seat 13 and a gear 15 to move, when one side wall of the connecting seat 6 is attached to the side wall of the blanking lower die 4, an inserting rod 12 just corresponds to a hole on the bracket 5, at the moment, the rotating rod 8 is reset and rotated under the torsion action of a torsion spring 10, so that a transmission rod 9 is driven to push a connecting rod 11, the connecting rod 11 is driven to push the inserting rod 12 to penetrate through the hole on the bracket 5, the position fixing of the connecting seat 6 is completed, meanwhile, the gear 15 is meshed with a rack 14, and the rack 14 is placed in a clamping groove, so that the installation of the blanking lower die 4 can be completed, and the blanking lower die is convenient to use and high in practicability; when the position of the blanking lower die 4 needs to be adjusted, when the blanking lower die 4 is moved backwards, only the pull handle positioned at the rear is required to drive the pull rod 19, so that the pull rod 19 pulls the baffle 18 to further pull the clamping block 17 to rotate towards the side far away from the rack 14, meanwhile, the baffle 18 can squeeze the spring 22, the first sliding block 20 and the second sliding block 21 can slide in the first sliding groove 23 and the second sliding groove 24, the rear clamping block 17 and the gear 15 are separated, then the blanking lower die 4 can be pushed to move backwards, the gear 15 is enabled to rotate under the action of the rack 14, the front clamping block 17 is continuously driven to rotate to push the spring 22 connected at one side of the baffle 18, the pull rod 19 is pushed to drive the first sliding block 20 and the second sliding block 21 to move, the pull rod 19 can stop pushing the blanking lower die 4 to move when being repeatedly moved to a proper position, then the force applied to the rear pull handle is released, the pull rod 19 is enabled to reset under the elastic force of the spring 22, the clamping block 17 is driven to reset, the rear clamping block 17 is enabled to be meshed with the gear 15 again, and the gear 15 is prevented from being locked under the action of the cooperation of the jack post 7, and the gear 15 is enabled to rotate, so that the blanking lower die 4 is completed, and the position is more convenient to use.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. The utility model provides an intelligent section bar roll-in assembly line, includes control system and unreels mechanism, straightening mechanism, blanking system, roll-in forming mechanism and the shutdown mechanism that sets gradually along strap direction of delivery, unreel mechanism, straightening mechanism, blanking system, roll-in forming mechanism and shutdown mechanism all pass through control system connection control, its characterized in that:

The blanking system comprises two supporting seats (1) which are arranged in parallel, a residual material collecting box (2) is arranged between the supporting seats (1), lower die mounting rails (3) are arranged at the tops of the supporting seats (1), blanking lower dies (4) are arranged above the lower die mounting rails (3), fixing mechanisms which are connected with the lower die mounting rails (3) are arranged on the side walls of the blanking lower dies (4), limiting components are arranged in the fixing mechanisms, blanking driving mechanisms are arranged above the blanking lower dies (4), output ends of the blanking driving mechanisms are connected with blanking upper dies which are matched with the lower die mounting rails (3), the blanking driving mechanisms are connected with a control system, the fixing mechanisms comprise supports (5), the supports (5) are arranged on two sides of the blanking lower dies (4) in a front-back symmetrical mode, connecting seats (6) are arranged between the supports (5), two ends of each connecting seat (6) are respectively sleeved on the outer sides of the corresponding support (5), driving cavities are formed in middle positions of the connecting seats (6), and rotary rods (8) are arranged in the driving cavities in a rotating mode, and one ends of the rotary rods (8) are connected with one ends of the rotary rods (8).

2. An intelligent profile rolling assembly line according to claim 1, characterized in that: the fixing mechanism further comprises a transmission rod (9) and a torsion spring (10), the transmission rod (9) and the torsion spring (10) are sequentially sleeved on the outer side of the rotating rod (8), two ends of the torsion spring (10) are fixedly connected with the inner wall of the driving cavity and the bottom wall of the transmission rod (9) respectively, two ends of the transmission rod (9) are provided with inserting rods (12) through connecting rods (11) in a movable mode respectively, one ends of the inserting rods (12) penetrate through a support (5) on one side, the bottom of a connecting seat (6) is connected with a fixing seat (13), a clamping groove is formed in one side of the fixing seat (13), a rack (14) is arranged on the side wall of the lower die mounting rail (3) in the clamping groove, a gear (15) meshed with the rack (14) is arranged in the fixing seat (13), limiting components are located on two sides of the inner gear (15) of the fixing seat (13), and the limiting components are connected with the gear (15).

3. An intelligent profile rolling assembly line according to claim 2, characterized in that: the limiting assembly comprises clamping blocks (17), the clamping blocks (17) are symmetrically rotatably arranged on two sides of the gear (15), the clamping blocks (17) are meshed with the gear (15), one side of each clamping block (17) away from the rack (14) is movably connected with a baffle (18), one side of each baffle (18) away from the corresponding clamping block (17) is connected with a pull rod (19), one side of each pull rod (19) is provided with a first sliding block (20), one side of each fixing seat (13) is symmetrically provided with a first sliding groove (23) matched with the first sliding block (20), the outer wall of each first sliding block (20) is symmetrically provided with a second sliding block (21), the inner wall of each first sliding groove (23) is symmetrically provided with a second sliding groove (24) matched with the second sliding block (21), one end of each pull rod (19) penetrates through the first sliding block (20) to be connected with a handle, and a spring (22) is sleeved outside the pull rod (19) between the baffle (18) and the first sliding block (20).

4. An intelligent profile rolling line as claimed in claim 3, wherein: the fixing seat (13) is internally symmetrically provided with a partition plate (16), the partition plate (16) is located on one side, away from the lower die mounting rail (3), of the rack (14), a jacking column (7) is arranged on one side, away from the rack (14), of the partition plate (16), one end of the jacking column (7) is contacted with one side wall of the clamping block (17), and two ends of a connecting shaft of the gear (15) are respectively connected with the fixing seat (13) in a rotating mode through bearings.

5. An intelligent profile rolling assembly line according to claim 2, characterized in that: the rotating rod (8) is rotationally connected with the connecting seat (6) through a bearing, two ends of the connecting rod (11) are respectively hinged with the transmission rod (9) and the inserting rod (12), and the inserting rods (12) are symmetrically distributed.

6. An intelligent profile rolling line as claimed in claim 3, wherein: the clamping block (17) is arc-shaped, the baffle plate (18) is hinged with the clamping block (17), and two ends of the spring (22) are fixedly connected with the baffle plate (18) and the first sliding block (20) respectively.