CN221437455U - Metal gauze - Google Patents
Metal gauze Download PDFInfo
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- CN221437455U CN221437455U CN202323046968.1U CN202323046968U CN221437455U CN 221437455 U CN221437455 U CN 221437455U CN 202323046968 U CN202323046968 U CN 202323046968U CN 221437455 U CN221437455 U CN 221437455U
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- metal gauze
- warp
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- 239000002184 metal Substances 0.000 title claims abstract description 74
- 238000007639 printing Methods 0.000 claims abstract description 52
- 239000002356 single layer Substances 0.000 claims description 9
- 239000010410 layer Substances 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 11
- 239000007788 liquid Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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- Printing Plates And Materials Therefor (AREA)
Abstract
The utility model provides a metal gauze, which comprises a plurality of warps and wefts with integrated structures, wherein the adjacent warps and the adjacent wefts are respectively arranged in parallel, the warps and the wefts are arranged in a staggered manner to form a printing area and a non-printing area, and in the printing area, the section thicknesses and/or section widths of the two adjacent warps are equal or unequal, and the section thicknesses and/or section widths of the two adjacent wefts are equal or unequal. Through the mode, the problem that the printing effect of the existing woven metal gauze is poor is solved, and the printed metal wire has excellent aspect ratio.
Description
Technical Field
The utility model relates to the field of solar screens, in particular to a metal gauze.
Background
Screen printing refers to a process of forming conductive metal wires by using a screen as a base plate, which is composed of a plurality of warp and weft wires, and penetrating a metal paste to a Fang Guangfu substrate under the screen through gaps between the screens.
The current silk screen is mainly made in a weaving mode, and mainly comprises a plain woven net, a twill woven net and a mat woven net. However, the wire mesh formed by knitting is adopted, so that the manufacturing cost of the metal wire fabric is relatively high, the price of the metal wire fabric is also relatively high, and the processing difficulty of the metal wire fabric is high, so that professional processing equipment and technology are required.
At present, the joints of the warps and the wefts of the metal wire mesh are easy to have knots, and the knots are unfavorable for the forming of the sizing agent due to the large volume of the metal sizing agent in the printing process, so that the printing effect is finally affected.
Disclosure of utility model
In order to solve the problems, the utility model provides a metal gauze, which solves the problem that the existing braided metal gauze has poor printing effect, and the printed metal wire has excellent aspect ratio.
The main content of the utility model comprises: the utility model provides a metal gauze, includes warp and the weft of a plurality of integral structures, wherein parallel arrangement respectively between adjacent warp and the adjacent weft, warp and the crisscross setting of weft constitute printing area and non-printing area in the printing area, the cross-section thickness and/or the cross-section width of two adjacent warp are equal or unequal, and the cross-section thickness and/or the cross-section width of two adjacent weft are equal or unequal.
Preferably, the cross-sectional thickness and/or the cross-sectional width of the two adjacent warp yarns are gradually reduced and then gradually increased, and the cross-sectional thickness and/or the cross-sectional width of the two adjacent weft yarns are gradually reduced and then gradually increased.
Preferably, the cross-sectional thicknesses and/or cross-sectional widths of the two adjacent warp yarns are arranged at intervals, and the cross-sectional thicknesses and/or cross-sectional widths of the two adjacent weft yarns are arranged at intervals.
Preferably, the cross section thickness and/or the cross section width of two adjacent warps are reduced by N and then increased by M, and the cross section thickness and/or the cross section width of two adjacent wefts are reduced by N and then increased by M, wherein N is more than or equal to 1 and less than or equal to 20, and M is more than or equal to 1 and less than or equal to 20.
Preferably, the two surfaces defining the printing area are a first plane and a second plane, wherein the warp and weft of either plane are set as planes, and the warp and weft of the other plane are set as concavo-convex planes.
Preferably, the two faces defining the printing area are a first plane and a second plane, wherein the warp and weft of both planes are provided as a relief surface.
Preferably, the warp minimum cross-sectional thickness in the non-printed area is greater than the warp minimum cross-sectional thickness in the printed area, and the weft minimum cross-sectional thickness in the non-printed area is greater than the weft minimum cross-sectional thickness in the printed area.
Preferably, the metal gauze has a single-layer structure.
Preferably, the metal gauze is at least a two-layer structure.
The utility model has the beneficial effects that:
1. The warp and the net wire of an integrated structure are adopted, and net knots do not exist in the combination area of the warp and the weft, so that the performance of the printed conductive circuit is more excellent;
2. The warp and/or weft designs with unequal section thickness/width are beneficial to the forming of conductive paste, and the printing quality of the conductive metal wire is improved.
Drawings
FIG. 1 is a schematic plan view of a metal gauze;
FIG. 2 is a schematic view of a metal gauze example 1;
FIG. 3 is a schematic view of a metal gauze example 2;
FIG. 4 is a schematic view of a metal gauze example 3;
FIG. 5 is a schematic view of a metal gauze example 4;
FIG. 6 is a schematic view of a metal gauze example 5;
FIG. 7 is a schematic view of a metal gauze example 6;
FIG. 8 is a schematic view of a metal gauze example 7;
FIG. 9 is a schematic view of an embodiment 8 of a metal gauze;
FIG. 10 is a schematic view of a metal gauze example 9;
Reference numerals: 1. warp, 2, weft, 3, printing area, 4, non-printing area, 5, first plane, 6, second plane.
Detailed Description
The technical scheme protected by the utility model is specifically described below with reference to the accompanying drawings.
As shown in fig. 1, a metal gauze comprises a plurality of warps 1 and wefts 2 which are integrally structured, wherein adjacent warps 1 and adjacent wefts 2 are respectively arranged in parallel, the warps 1 and the wefts 2 are arranged in a staggered manner to form a printing area 3 and a non-printing area 4, wherein the printing area 3 is used for metal paste printing and forming, the non-printing area 4 plays a tensioning role, the strength of the whole metal gauze functional area is increased, in the printing area, the section thickness and/or the section width of two adjacent warps 1 are different, and the section thickness and/or the section width of two adjacent wefts 2 are different. Through reducing the cross-sectional dimension of warp 1 or weft 2 for metal thick liquids can be better when passing through printing region 3, more be favorable to the shaping of metal thick liquids, improved the shaping quality of metal wire.
Example 1
As shown in fig. 2, which is a schematic view of section A-A of fig. 1, this embodiment is a single-layer metal gauze, and the cross-sectional shape is a cross-sectional view of warp yarn 1. The thickness of the cross section of two adjacent warp threads 1 is gradually reduced and then gradually increased, and the width of the cross section is equal. And the section thickness and/or section width of two adjacent wefts 2 may be equal or different. In example 1, the forming quality of the metal paste becomes better as the thickness of the cross section becomes smaller, but the strength of the warp yarn 1 becomes lower, so that the thickness of the warp yarn 1 needs to be increased gradually after a certain thickness value is reached, so as to ensure that the printing area of the whole metal gauze has enough strength.
Further, the minimum cross-sectional thickness of the warp yarn 1 in the non-printing area 4 is larger than the minimum cross-sectional thickness of the warp yarn 1 in the printing area 3, and the minimum cross-sectional thickness of the weft yarn 2 in the non-printing area 4 is larger than the minimum cross-sectional thickness of the weft yarn 2 in the printing area 3. The cross-sectional size of the non-printing area 4 is larger than that of the printing area 3, so that the strength of the non-printing area 4 is larger than that of the printing area 3, and the strength of the whole metal gauze is ensured by enlarging the cross-sectional size of the non-printing area 4 because the non-printing area 4 does not need to be permeated by metal paste.
Example 2
As shown in fig. 3, which is a schematic view of section A-A of fig. 1, this embodiment is a single-layer metal gauze, and the cross-sectional shape is a cross-sectional view of warp yarn 1. The thickness of the sections of two adjacent warp threads 1 are arranged at intervals, and the widths of the sections are equal. And the section thickness and/or section width of two adjacent wefts 2 may be equal or different. In embodiment 2, the sections of two adjacent warp threads 1 are arranged at intervals, the area with smaller section thickness has good printing effect, and the area with larger section thickness ensures the strength, so that the stability of the strength is better when the two warp threads are arranged at intervals.
Example 3
As shown in fig. 4, which is a schematic view of section A-A of fig. 1, this embodiment is a single-layer metal gauze, and the cross-sectional shape is a cross-sectional view of warp yarn 1. The thickness of the cross section of every two adjacent warps 1 is reduced by N and then increased by M, wherein N is more than or equal to 1 and less than or equal to 20, and M is more than or equal to 1 and less than or equal to 20. And the section thickness and/or section width of two adjacent wefts 2 may be equal or different. In embodiment 3, the printing effect is good in the area with smaller section thickness, and the strength is better in the area with larger section thickness, and by irregularly increasing or decreasing the section thickness, the printing effect of the metal paste can be ensured, and the strength can be ensured.
Example 4
As shown in fig. 5, which is a schematic view of section A-A of fig. 1, this embodiment is a single-layer metal gauze, and the cross-sectional shape is a cross-sectional view of warp yarn 1. The cross-sectional widths of two adjacent warp threads 1 are gradually reduced and then gradually increased, and the cross-sectional thicknesses are equal. And the section thickness and/or section width of two adjacent wefts 2 may be equal or different. In example 4, as the cross-sectional width of the warp yarn 1 gradually decreases, the permeability of the metal paste gradually increases, and the printing effect can be improved, but in order to ensure the strength of the metal gauze, the cross-section of the warp yarn needs to be increased when it decreases to a certain value, thereby ensuring the strength of the warp yarn.
Example 5
As shown in fig. 6, which is a schematic view of section A-A of fig. 1, this embodiment is a single-layer metal gauze, and the cross-sectional shape is a cross-sectional view of warp yarn 1. The cross section widths of two adjacent warp threads 1 are arranged at intervals, and the cross section thicknesses are equal. And the section thickness and/or section width of two adjacent wefts 2 may be equal or different. In embodiment 5, the cross-sectional widths of two adjacent warp yarns 1 are arranged at intervals, the area with smaller cross-sectional width has good printing effect, and the area with larger cross-sectional width ensures the strength, so that the strength stability is better when the warp yarns are arranged at intervals.
Example 6
As shown in fig. 7, which is a schematic view of section A-A of fig. 1, this embodiment is a single-layer metal gauze, and the cross-sectional shape is a cross-sectional view of warp yarn 1. The section thickness and the section width of the two adjacent warp yarns 1 are arranged at intervals, and the section thickness and/or the section width of the two adjacent weft yarns 2 can be equal or unequal at the moment. In embodiment 6, the warp threads with small section thickness and section width are arranged at intervals, the permeability of the metal paste is good, and the warp threads with large section thickness and section width are good in strength, so that the printing effect can be enhanced, and the metal gauze can be guaranteed to have certain strength.
Example 7
As shown in fig. 8, which is a schematic view of section A-A of fig. 1, this embodiment is a single-layer metal gauze, and the cross-sectional shape is a cross-sectional view of warp yarn 1. The two faces defining the printing area are a first plane 5 and a second plane 6, the warp threads of the first plane 5 being provided as planes and the warp threads of the second plane 6 being provided as concavo-convex planes in this embodiment. The first plane 5 is a scraper surface, the second plane 6 is a printing surface, and the printing surface is a concave-convex surface, and the bottom of the printing surface is hollow out more, so that the metal paste can better permeate, thereby improving the forming effect.
Example 8
As shown in fig. 9, this embodiment is a two-layer metal gauze, and the cross-sectional shape is a cross-sectional view of the warp yarn 1. The two faces defining the printing area are a first plane 5 and a second plane 6, the warp threads of the first plane 5 and the second plane 6 in this embodiment being provided as concave-convex surfaces. And its thickness is the rule that the interval becomes little, and the scraper face of first plane 5 sets up to the concave-convex surface, more is favorable to scraping into metal thick liquids, and the printing face of second plane 6 sets up to the concave-convex surface, more is favorable to metal thick liquids shaping.
Example 9
As shown in fig. 10, this embodiment is a two-layer metal gauze, and the cross-sectional shape is a cross-sectional view of warp. The two surfaces defining the printing area are a first plane 5 and a second plane 6, in this embodiment, the first plane 5 is set to be a plane, and the second plane 6 is set to be a concave-convex surface with unequal thickness, which is more beneficial to metal paste molding.
Of course, in practical application, the structure of the metal gauze can be multi-layer, warp or weft of the multi-layer metal gauze can be equal or unequal in section thickness and section width, and at least one surface of the scraper surface and/or the printing surface is provided with a concave-convex surface, so that the metal gauze is ensured to have better forming effect, and meanwhile, the metal gauze also has better strength, and the forming quality of the metal wire is improved.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (9)
1. The metal gauze is characterized by comprising a plurality of warps and wefts which are of integrated structures, wherein the adjacent warps and the adjacent wefts are respectively arranged in parallel, the warps and the wefts are arranged in a staggered mode to form a printing area and a non-printing area, in the printing area, the section thicknesses and/or section widths of the two adjacent warps are equal or unequal, and the section thicknesses and/or section widths of the two adjacent wefts are equal or unequal.
2. A metal gauze according to claim 1, characterized in that the cross-sectional thickness and/or the cross-sectional width of two adjacent warp threads decrease gradually and then increase gradually, and that the cross-sectional thickness and/or the cross-sectional width of two adjacent weft threads decrease gradually and then increase gradually.
3. A metal gauze according to claim 1, characterized in that the cross-sectional thickness and/or cross-sectional width of two adjacent warp threads are arranged at intervals, and the cross-sectional thickness and/or cross-sectional width of two adjacent weft threads are arranged at intervals.
4. A metal gauze according to claim 1, characterized in that the cross-sectional thickness and/or cross-sectional width of two adjacent warp threads is reduced by N and then increased by M, and the cross-sectional thickness and/or cross-sectional width of two adjacent weft threads is reduced by N and then increased by M, wherein N is equal to or less than 1 and equal to or less than 20, and M is equal to or less than 1 and equal to or less than 20.
5. A metal gauze according to claim 1, characterized in that the two faces defining the printing area are a first plane and a second plane, wherein the warp and weft of either plane are provided as planes and the warp and weft of the other plane are provided as asperities.
6. A metal gauze according to claim 1, characterized in that the two faces defining the printing area are a first plane and a second plane, wherein the warp and weft of both planes are provided as a relief face.
7. A metal gauze according to claim 1, characterized in that the warp minimum section thickness in the non-printed area is larger than the warp minimum section thickness in the printed area, and that the weft minimum section thickness in the non-printed area is larger than the weft minimum section thickness in the printed area.
8. A metal gauze according to any one of claims 1 to 7, characterized in that said metal gauze has a single layer structure.
9. A metal gauze according to any one of claims 1 to 7, characterized in that said metal gauze has at least a two-layer structure.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202323042758 | 2023-11-10 | ||
CN2023230427585 | 2023-11-10 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN221437455U true CN221437455U (en) | 2024-07-30 |
Family
ID=92071017
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202323046968.1U Active CN221437455U (en) | 2023-11-10 | 2023-11-13 | Metal gauze |
Country Status (1)
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CN (1) | CN221437455U (en) |
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2023
- 2023-11-13 CN CN202323046968.1U patent/CN221437455U/en active Active
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