CN221420033U - Lifting, overturning and dumping machine - Google Patents
Lifting, overturning and dumping machine Download PDFInfo
- Publication number
- CN221420033U CN221420033U CN202323130381.9U CN202323130381U CN221420033U CN 221420033 U CN221420033 U CN 221420033U CN 202323130381 U CN202323130381 U CN 202323130381U CN 221420033 U CN221420033 U CN 221420033U
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- frame
- collecting hopper
- clamping
- pouring machine
- material pouring
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- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000005507 spraying Methods 0.000 claims abstract description 15
- 230000001360 synchronised effect Effects 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 abstract description 23
- 238000004880 explosion Methods 0.000 abstract description 18
- 239000011087 paperboard Substances 0.000 abstract description 18
- 239000000428 dust Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 210000000056 organ Anatomy 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 239000002360 explosive Substances 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
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- Auxiliary Methods And Devices For Loading And Unloading (AREA)
Abstract
The utility model discloses a lifting and overturning material pouring machine which comprises a frame and a lifting frame arranged on one side of the frame in a lifting and sliding manner, wherein a clamping and overturning mechanism is arranged on the lifting frame in a overturning manner, a collecting hopper is arranged at the upper end of the other side of the frame, corresponding to the lifting frame, and a spraying system extending into the collecting hopper is arranged on the collecting hopper. According to the utility model, the paperboard barrel filled with raw materials is lifted to the top of the frame through the lifting frame, the paperboard barrel is fixed through the clamping and overturning mechanism, the raw materials are poured into the collecting hopper, meanwhile, the spraying system extending into the collecting hopper is arranged, and the collecting hopper is humidified through the spraying system, so that the materials are in a humid environment, and the explosion probability of the materials is greatly reduced.
Description
Technical Field
The utility model relates to the technical field of automatic material pouring, in particular to a lifting and overturning material pouring machine.
Background
At present, an automatic overturning feeding system used in China cannot meet the use scene of double explosion prevention of dust gas in an F0 region, if fine granular explosive materials such as black cable gold and the like are contained in raw materials to be dumped, in a dry environment, the explosion can be possibly caused by vibration, so that the existing automatic lifting overturning feeding machine cannot be applicable, and before the automatic lifting overturning feeding machine is used, all the wire bodies which are inflammable and explosive and are required to meet the explosion prevention requirement in the F0 region are basically in the form of manual feeding, so that the efficiency is low, the safety cannot be guaranteed, and the requirement on operators is very high.
Disclosure of utility model
The utility model aims to overcome the defects of the prior art and provide a lifting overturning material pouring machine which can meet the use scene of double explosion prevention of dust gas in an F0 region, replace the existing manual material pouring, reduce the labor technical skill and labor intensity of workers, realize automatic material pouring and improve the production efficiency and the safety.
The technical scheme for realizing the purpose of the utility model is as follows:
The lifting overturning material pouring machine comprises a frame and a lifting frame arranged on one side of the frame in a lifting sliding manner, wherein a clamping overturning mechanism is arranged on the lifting frame in a overturning manner, a collecting hopper is arranged at the upper end of the other side of the frame and corresponds to the lifting frame, and a spraying system extending to the inside of the collecting hopper is arranged on the collecting hopper.
Further, the clamping turnover mechanism comprises a bracket plate and a driving shaft rotatably arranged at the top of the lifting frame, a first driving motor fixedly arranged on the lifting frame is coaxially arranged at one end of the driving shaft, the top of the bracket plate is fixedly connected with the driving shaft, a clamping mechanism is fixedly arranged at the top of the bracket plate, and an automatic positioning mechanism is arranged below the clamping mechanism.
Further, the clamping mechanism comprises clamping cylinders which are fixedly arranged on two sides of the bracket plate in a rotating mode and are oppositely arranged, and clamping blocks are fixedly arranged at the piston rod ends of the clamping cylinders.
Further, the automatic positioning mechanism comprises a base plate fixedly arranged on the bracket plate and positioned below the clamping cylinder close to one side of the collecting hopper, a positioning cylinder corresponding to the base plate is arranged on the other side of the bracket plate, and a compression block is fixedly arranged at the end part of a piston rod of the positioning cylinder.
Further, one side of the bracket plate, which is close to the collecting hopper, is fixedly provided with a material guide plate, and two sides of the material guide plate are provided with arc-shaped parts extending upwards.
Further, guide rails are symmetrically and fixedly arranged on the frame, and at least two sliding blocks in sliding fit with the guide rails are arranged at two ends of one side of the lifting frame, which is close to the guide rails.
Further, the guide rail housing is provided with an organ protection cover, and the top end of the organ protection cover is provided with a blowing device which is opposite to the guide rail and is vertically downwards arranged, so that dust is prevented from adhering to the guide rail, and explosion risks are generated due to friction with steel balls in the guide rail.
Further, the inner sides of the two guide rails are respectively provided with a synchronous belt mechanism arranged on the frame, a synchronous shaft and a second driving motor are connected between the two synchronous belt mechanisms, the second driving motor is in transmission connection with the synchronous shaft, and two sides of the lifting frame are respectively and fixedly connected with belts of the two synchronous belt mechanisms.
Further, the upper end and the lower end of the synchronous belt mechanism are both provided with blowing devices which are opposite to the synchronous wheels of the synchronous belt mechanism, so that dust particles are prevented from adhering to the synchronous belt of the synchronous belt mechanism and generating explosion risks through friction with the synchronous wheels.
Further, the inner cavity of the collecting hopper is fixedly provided with a guide plate which is obliquely arranged, and one side of the guide plate, which is close to the lifting frame, is lower than the other side of the guide plate.
Further, the spraying system comprises a first water outlet pipe fixedly installed on the outer side of the collecting hopper and a plurality of second water outlet pipes which are respectively communicated with the first water outlet pipe and are vertically connected, and a plurality of spray heads positioned above the guide plates are arranged on the second water outlet pipes along the length direction.
Further, an air hammer is fixedly arranged on one side, opposite to the guide plate, of the bottom of the collecting hopper.
Further, a screen is arranged at the bottom outlet of the collecting hopper, so that the falling of parts into the next working procedure in the dumping process is avoided.
By adopting the technical scheme, the utility model has the following beneficial effects:
(1) According to the utility model, the paperboard barrel filled with raw materials is lifted to the top of the frame through the lifting frame, the paperboard barrel is fixed through the clamping and overturning mechanism, the raw materials are poured into the collecting hopper, meanwhile, the spraying system extending into the collecting hopper is arranged, and the collecting hopper is humidified through the spraying system, so that the materials are in a humid environment, and the explosion probability of the materials is greatly reduced.
(2) According to the utility model, the clamping turnover mechanism drives the driving shaft to rotate through the first driving motor, so that turnover of the bracket plate fixedly connected with the driving shaft is realized, the paperboard barrels conveyed to the bracket plate reach the designated position through the automatic positioning mechanism, and the paperboard barrels are clamped through the clamping mechanism, so that each group of paperboard barrels conveyed to the bracket plate are fixed at the same position, and the alignment rate of the paperboard barrels and the collecting hopper during dumping is improved.
(3) The clamping mechanism and the automatic positioning mechanism of the utility model are both in cylinder structures, and have simple structure, rapid driving reaction and convenient control.
(4) According to the utility model, the material guide plate is arranged to guide the material during pouring, so that the material is prevented from being scattered, and compared with the design of right-angle edges, the arc-shaped parts on two sides can effectively prevent the material from accumulating at the edge seams, prevent explosive material from accumulating, and further improve the use safety.
(5) According to the utility model, the sliding fit of the lifting frame and the frame is realized through the matching of the guide rail and the sliding blocks, and at least two sliding blocks are arranged on one side of the lifting frame, so that the lifting stability of the lifting frame is ensured, and the shaking is reduced.
(6) According to the utility model, the synchronous shaft is driven to rotate by the first driving motor, so that synchronous movement of the synchronous belt mechanisms at two sides is realized, the lifting frame is driven to do lifting movement, the synchronous belt mechanisms are utilized to replace the traditional metal friction mechanisms such as a chain transmission mechanism, the generation of static electricity is avoided, and the explosion risk can be reduced.
(7) According to the utility model, the guide plates are arranged, so that raw materials can be guided to fall into the collecting hopper, the falling distance of the raw materials in pouring can be shortened, the impact between the raw materials and the collecting hopper is reduced, and the explosion risk is further reduced.
(8) According to the utility model, by arranging the air hammer, raw materials can be effectively prevented from being accumulated on the side wall of the collecting hopper, so that the raw materials can fall conveniently, and the explosion risk caused by accumulated materials can be effectively avoided.
Drawings
In order that the utility model may be more readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments that are illustrated in the appended drawings, in which:
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a first perspective view of the clamping and flipping mechanism of the present utility model;
FIG. 3 is a second perspective view of the clamping and flipping mechanism of the present utility model;
Fig. 4 is a schematic view of the internal structure of the collecting hopper of the present utility model.
The reference numerals in the drawings are:
The device comprises a frame 1, a lifting frame 2, a clamping turnover mechanism 3, a bracket plate 3-1, a driving shaft 3-2, a first driving motor 3-3, a clamping mechanism 3-4, a clamping cylinder 3-4-1, a clamping block 3-4-2, an automatic positioning mechanism 3-5, a base plate 3-5-1, a positioning cylinder 3-5-2, a compression block 3-5-3, a collecting hopper 4, a guide plate 4-1, a spraying system 5, a first water outlet pipe 5-1, a second water outlet pipe 5-2, a spray head 5-3, a guide rail 6, a sliding block 7, a synchronous belt mechanism 8, a synchronous shaft 9, a second driving motor 10, a guide plate 11, an arc-shaped part 11-1 and an air hammer 12.
Detailed Description
In order to better understand the above technical solutions, the following detailed description will refer to the accompanying drawings and specific embodiments.
Example 1
The lifting and overturning material pouring machine as shown in fig. 1 to 4 comprises a frame 1, a lifting frame 2, a clamping and overturning mechanism 3, a collecting hopper 4 and a spraying system 5, wherein the frame 1 is of a frame structure, the lifting frame 2 is arranged on the frame 1 in a lifting and sliding manner, the clamping and overturning mechanism 3 is arranged on the lifting frame 2 in a overturning manner, and the collecting hopper 4 is fixedly arranged at the upper end of the rear side of the frame 1 and corresponds to the position of the lifting frame 2. When the paperboard barrel filled with raw materials is conveyed to the upper part of the lifting frame 2 from the upper working procedure, the paperboard barrel is fixed through the clamping and overturning mechanism 3, the lifting frame 2 ascends the paperboard barrel to the top of the frame, and the paperboard barrel is overturned through the clamping and overturning mechanism 3, so that the raw materials are poured into the collecting hopper 4. Wherein spray system 5 fixed mounting is on collecting hopper 4 and export extends to collecting hopper 4 in, carries out humidification to collecting hopper 4 through spray system 5 for the material in the collecting hopper 4 is in under the humid environment, thereby reduces the explosion probability of material by a wide margin.
Specifically, the guide rail 6 is symmetrically and fixedly arranged on the frame 1, at least two sliding blocks 7 which are in sliding fit with the guide rail 6 are respectively arranged at two ends of the back of the lifting frame 2, so that the sliding fit between the lifting frame 2 and the frame 1 is realized, the stability of the lifting frame 2 in up-and-down lifting can be effectively ensured, and shaking is reduced. The guide rail 6 is covered with the organ protection casing, and the top of organ protection casing is equipped with just guide rail 6 and the blowing device of vertical downward setting, prevents that the dust from adhering to on guide rail 6, rubs with the steel ball in the guide rail 6 and produces explosion risk. The inner sides of the two guide rails 6 are respectively provided with a synchronous belt mechanism 8 which is longitudinally distributed and arranged on the frame 1, a synchronous shaft 9 and a second driving motor 10 are connected between the two synchronous belt mechanisms 8, the second driving motor 10 is in transmission connection with the synchronous shaft 9 and is used for driving the two synchronous belt mechanisms 8 to act, and two sides of the lifting frame 2 are respectively fixedly connected with belts of the two synchronous belt mechanisms 8, so that lifting movement is realized. The upper end and the lower extreme of hold-in range mechanism 8 all are equipped with the sweeping device to hold-in range mechanism 8 synchronizing wheel department, prevent that there are dust granule attached to hold-in range mechanism 8 synchronizing belt, rub with the synchronizing wheel of hold-in range mechanism 8 and produce explosion risk.
The clamping and overturning mechanism 3 comprises a bracket plate 3-1 and a driving shaft 3-2 rotatably arranged at the top of the lifting frame 2, one end of the driving shaft 3-2 is coaxially provided with a first driving motor 3-3 fixedly arranged on the lifting frame 1, and the top of the bracket plate 3-1 is fixedly connected with the driving shaft 3-2, so that the bracket plate 3-1 is driven to overturn through the first driving motor 3-3. The top of the bracket plate 3-1 is fixedly provided with a clamping mechanism 3-4 for clamping the paperboard barrel, and an automatic positioning mechanism 3-5 for automatically positioning the paperboard barrel is arranged below the clamping mechanism 3-4. The clamping mechanism 3-4 comprises clamping air cylinders 3-4-1 which are fixedly arranged at two sides of the bracket plate 3-1 in a rotating manner and are oppositely arranged, and clamping blocks 3-4-2 are fixedly arranged at the piston rod ends of the clamping air cylinders 3-4-1. The automatic positioning mechanism 3-5 comprises a base plate 3-5-1 fixedly arranged on a bracket plate 3-1 and positioned below a clamping cylinder 3-4-1 near one side of the collecting hopper 4, a positioning cylinder 3-5-2 corresponding to the base plate 3-5-1 is arranged on the other side of the bracket plate 3-1, and a compression block 3-5-3 is fixedly arranged at the end part of a piston rod of the positioning cylinder 3-5-2. The clamping block 3-4-2 and the compacting block 3-5-3 are provided with arc openings matched with the paperboard barrel on the surface contacted with the paperboard barrel, and the clamping mechanism 3-4 and the automatic positioning mechanism 3-5 are of cylinder structures, so that the structure is simple, the driving reaction is rapid, and the control is convenient.
One side of the bracket plate 3-1, which is close to the collecting hopper 4, is fixedly provided with a material guide plate 11 for guiding the raw materials during dumping, so that the raw materials are prevented from being scattered, and the two sides of the material guide plate 11 are provided with arc-shaped parts 11-1 extending upwards.
The inner chamber fixed mounting of collecting hopper 4 has deflector 4-1 that the slope set up, and deflector 4-1 is close to the one side of hoisting frame 2 and is less than the opposite side, can guide the raw materials and fall into collecting hopper 4 in, can shorten the falling distance when the raw materials emptys simultaneously, reduces the striking between the raw materials and between raw materials and the collecting hopper 4, further reduces the explosion risk.
The spraying system 5 comprises a first water outlet pipe 5-1 fixedly arranged on the outer side of the collecting hopper 4 and a plurality of second water outlet pipes 5-2 which are respectively communicated with the first water outlet pipe 5-1 and are vertically connected, and a plurality of spray heads 5-3 positioned above the guide plates 4-1 are arranged on the second water outlet pipes 5-2 along the length direction, so that the spraying is more uniform. The air hammer 12 is fixedly arranged on one side, opposite to the guide plate 4-1, of the bottom of the collecting hopper 4, raw materials can be effectively prevented from being accumulated on the side wall of the collecting hopper 4, the raw materials can fall conveniently, and meanwhile explosion risks caused by accumulation of the raw materials can be effectively avoided. The screen 4-2 is arranged at the bottom outlet of the collecting hopper 4, so that the falling of parts into the next working procedure in the dumping process is avoided.
In the embodiment, the paperboard barrel filled with raw materials is lifted to the top of the frame 1 through the lifting frame 2, the paperboard barrel is fixed through the clamping and overturning mechanism 3 and overturned, the raw materials are poured into the collecting hopper 4, meanwhile, the spraying system 5 extending into the collecting hopper 4 is arranged, the collecting hopper 4 is humidified through the spraying system 5, and the materials are in a humid environment, so that the explosion probability of the materials is greatly reduced. In addition, the synchronous belt mechanism is adopted to replace chain transmission, so that static electricity can be effectively avoided, and explosion risk is further reduced.
While the foregoing is directed to embodiments of the present utility model, other and further details of the utility model may be had by the present utility model, it should be understood that the foregoing description is merely illustrative of the present utility model and that no limitations are intended to the scope of the utility model, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the utility model.
Claims (10)
1. The utility model provides a promote upset material pouring machine which characterized in that: including frame (1) and lift slip setting hoisting frame (2) on frame (1) one side, be equipped with centre gripping tilting mechanism (3) on hoisting frame (2) can overturn, the opposite side upper end of frame (1) is equipped with collecting hopper (4) with the corresponding position of hoisting frame (2), install on collecting hopper (4) and extend to inside spraying system (5) of collecting hopper (4).
2. A lift flip-flop material pouring machine as claimed in claim 1, wherein: the clamping turnover mechanism (3) comprises a bracket plate (3-1) and a driving shaft (3-2) rotatably mounted at the top of the lifting frame (2), one end of the driving shaft (3-2) is coaxially provided with a first driving motor (3-3) fixedly mounted on the lifting frame (2), the top of the bracket plate (3-1) is fixedly connected with the driving shaft (3-2), the top of the bracket plate (3-1) is fixedly provided with a clamping mechanism (3-4), and an automatic positioning mechanism (3-5) is arranged below the clamping mechanism (3-4).
3. A lift flip-flop material pouring machine as claimed in claim 2, wherein: the clamping mechanism (3-4) comprises clamping cylinders (3-4-1) fixedly arranged on two sides of the bracket plate (3-1) in a rotating mode and arranged opposite to each other, and clamping blocks (3-4-2) are fixedly arranged at the ends of piston rods of the clamping cylinders (3-4-1).
4. A lift flip-flop material pouring machine as claimed in claim 2, wherein: the automatic positioning mechanism (3-5) comprises a base plate (3-5-1) fixedly installed on a bracket plate (3-1) and located below a clamping cylinder (3-4-1) close to one side of the collecting hopper (4), a positioning cylinder (3-5-2) corresponding to the base plate (3-5-1) is installed on the other side of the bracket plate (3-1), and a compression block (3-5-3) is fixedly installed at the end part of a piston rod of the positioning cylinder (3-5-2).
5. A lift flip-flop material pouring machine as claimed in claim 2, wherein: one side of the bracket plate (3-1) close to the collecting hopper (4) is fixedly provided with a material guide plate (11), and two sides of the material guide plate (11) are provided with arc-shaped parts (11-1) extending upwards.
6. A lift flip-flop material pouring machine as claimed in claim 1, wherein: the lifting frame is characterized in that guide rails (6) are symmetrically and fixedly arranged on the frame (1), and at least two sliding blocks (7) in sliding fit with the guide rails (6) are arranged at two ends of one side, close to the guide rails (6), of the lifting frame (2).
7. The lift flip-flop type material pouring machine of claim 6, wherein: the inner sides of the two guide rails (6) are respectively provided with a synchronous belt mechanism (8) arranged on the frame (1), a synchronous shaft (9) and a second driving motor (10) are connected between the two synchronous belt mechanisms (8), the second driving motor (10) is in transmission connection with the synchronous shaft (9), and two sides of the lifting frame (2) are respectively fixedly connected with belts of the two synchronous belt mechanisms (8).
8. A lift flip-flop material pouring machine as claimed in claim 1, wherein: the inner cavity of the collecting hopper (4) is fixedly provided with a guide plate (4-1) which is obliquely arranged, and one side of the guide plate (4-1) close to the lifting frame (2) is lower than the other side.
9. The lift flip-flop type material pouring machine of claim 8, wherein: the spraying system (5) comprises a first water outlet pipe (5-1) fixedly installed on the outer side of the collecting hopper (4) and a plurality of second water outlet pipes (5-2) which are respectively communicated with the first water outlet pipe (5-1) and are vertically connected, and a plurality of spray heads (5-3) positioned above the guide plates (4-1) are arranged on the second water outlet pipes (5-2) along the length direction.
10. The lift flip-flop type material pouring machine of claim 8, wherein: an air hammer (12) is fixedly arranged on one side, opposite to the guide plate (4-1), of the bottom of the collecting hopper (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323130381.9U CN221420033U (en) | 2023-11-21 | 2023-11-21 | Lifting, overturning and dumping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323130381.9U CN221420033U (en) | 2023-11-21 | 2023-11-21 | Lifting, overturning and dumping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221420033U true CN221420033U (en) | 2024-07-26 |
Family
ID=92009339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323130381.9U Active CN221420033U (en) | 2023-11-21 | 2023-11-21 | Lifting, overturning and dumping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221420033U (en) |
-
2023
- 2023-11-21 CN CN202323130381.9U patent/CN221420033U/en active Active
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