CN221359842U - Reaction kettle with high reaction stability - Google Patents
Reaction kettle with high reaction stability Download PDFInfo
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- CN221359842U CN221359842U CN202322968154.7U CN202322968154U CN221359842U CN 221359842 U CN221359842 U CN 221359842U CN 202322968154 U CN202322968154 U CN 202322968154U CN 221359842 U CN221359842 U CN 221359842U
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- reaction kettle
- kettle body
- driving shaft
- shaft
- stirring
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 92
- 238000003756 stirring Methods 0.000 claims abstract description 45
- 230000001360 synchronised effect Effects 0.000 claims abstract description 27
- 230000001681 protective effect Effects 0.000 claims abstract description 10
- 239000000758 substrate Substances 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The utility model discloses a reaction kettle with high reaction stability, which comprises a reaction kettle body, wherein a discharge valve is arranged in the middle of the outer surface of the lower end of the reaction kettle body, supporting legs are fixedly arranged on the outer surface of the lower end of the reaction kettle body, a temperature sensor is fixedly arranged on one side of the outer surface of the upper end of the reaction kettle body, a stirring assembly is fixedly arranged on the outer surface of the upper end of the reaction kettle body, the stirring assembly comprises a substrate, a protective shell, a rotating shaft, a mounting groove, a stirring shaft, a spiral blade, a first synchronous wheel, a synchronous belt, a large gear, a pinion, a first driving shaft, a supporting block, a first speed reducing motor, a second driving shaft and a second synchronous wheel, and the substrate is fixedly arranged in the middle of the outer surface of the upper end of the reaction kettle body. The reaction kettle with high reaction stability improves the stirring quality and effect and improves the accuracy of the measured value of the temperature sensor.
Description
Technical Field
The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle with high reaction stability.
Background
In the chemical industry, a reaction kettle is a core device for performing various chemical reactions, but the stability of the reaction kettle and the industrial production efficiency are often adversely affected by human operation errors, so that the introduction of an automatic control system becomes an important way for reducing human operation errors and improving the stability of the reaction kettle.
The temperature sensor of the automatic control system of the reaction kettle can monitor the temperature in the reaction process in real time, the system can accurately grasp the reaction condition, and the condition that the parameters deviate from the preset range due to human errors is avoided.
However, in the prior art, the temperature of the material positioned in the center of the reaction kettle body is lower than that of the material near the inner wall of the reaction kettle body, so that the temperature measured by the temperature sensor is not accurate enough, and although the stirring equipment is arranged in the reaction kettle body, the stirring effect of the stirring equipment in the prior art is poor, therefore, the reaction kettle with high reaction stability is provided.
Disclosure of utility model
(One) solving the technical problems
Aiming at the defects of the prior art, the utility model provides the reaction kettle with high reaction stability, improves the stirring quality and effect, improves the accuracy of the measured value of the temperature sensor, and can effectively solve the problems in the background art.
(II) technical scheme
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: the utility model provides a reaction kettle that reaction stability is high, includes the reaction kettle body, the mid-mounting of reaction kettle body lower extreme surface has the relief valve, the lower extreme surface fixed mounting of the reaction kettle body has the stabilizer blade, one side fixed mounting of reaction kettle body upper end surface has temperature sensor, the upper end surface fixed mounting of the reaction kettle body has stirring subassembly, stirring subassembly includes base plate, protecting crust, axis of rotation, mounting groove, (mixing) shaft, helical lobe, first synchronizing wheel, hold-in range, gear wheel, pinion, first driving shaft, supporting shoe, first gear motor, second driving shaft and second synchronizing wheel, base plate fixed mounting is in the middle part of the upper end surface of the reaction kettle body, the lower part of axis of rotation stretches into the inside of the reaction kettle body, stirring shaft and helical lobe all are located the inside of the reaction kettle body.
Preferably, the protecting shell is fixedly mounted on the outer surface of the upper end of the base plate, the second gear motor, the second driving shaft, the second synchronizing wheel, the large gear, the small gear and the first driving shaft are all located in the protecting shell, the upper portion of the rotating shaft stretches into the protecting shell, the second gear motor is fixedly mounted on the top of the outer surface of one side of the rotating shaft, and the supporting block is fixedly mounted on the top of the outer surface of the other side of the rotating shaft.
Preferably, the second driving shaft is fixedly connected to the outer surface of one end of the output shaft in the second gear motor, the second synchronizing wheel is fixedly mounted on the outer wall of the middle part of the second driving shaft, the mounting groove is formed in the outer surface of the upper end of the rotating shaft, the first synchronizing wheel is located in the rotating shaft, the first synchronizing wheel is fixedly mounted on the outer wall of the middle part of the stirring shaft, and the spiral blades are fixedly mounted on the outer walls of the two ends of the stirring shaft.
Preferably, the quantity of first synchronizing wheel and (mixing) shaft is four groups, the hold-in range is connected in second synchronizing wheel and four groups between the first synchronizing wheel, the second synchronizing wheel passes through the hold-in range and four groups first synchronizing wheel transmission is connected, be provided with sealed bearing between (mixing) shaft and the axis of rotation, the (mixing) shaft passes through sealed bearing and is connected with the axis of rotation, all be provided with sealed bearing between axis of rotation and the reation kettle body, the base plate, the axis of rotation passes through sealed bearing and is connected with reation kettle body, base plate rotation.
Preferably, a sealing bearing is arranged between the second driving shaft and the supporting block, the second driving shaft is rotationally connected with the supporting block through the sealing bearing, the first gear motor is fixedly arranged at one end of the outer surface of the upper end of the protective shell, the first driving shaft is fixedly connected with the outer surface of the lower end of the output shaft in the first gear motor, the pinion is fixedly arranged on the outer wall of the lower part of the first driving shaft, and the bull gear is fixedly arranged on the outer wall of the upper part of the rotating shaft.
Preferably, the outer surface of one side of the pinion is meshed with the outer surface of one side of the bull gear, a sealing bearing is arranged between the first driving shaft and the base plate, and the first driving shaft is rotationally connected with the base plate through the sealing bearing.
(III) beneficial effects
Compared with the prior art, the utility model provides the reaction kettle with high reaction stability, which has the following beneficial effects:
1. This reation kettle that reaction stability is high, the stirring subassembly of setting drives the (mixing) shaft and the spiral leaf through the operation of first gear motor and stirs the material of the internal portion of reation kettle in horizontal direction.
2. This reation kettle that reaction stability is high, the stirring subassembly of setting drives the (mixing) shaft through the operation of second gear motor and rotates with the spiral leaf, is convenient for promote the material at the inside center of reation kettle to the direction that is close to reation kettle inner wall for the material is heated more evenly, improves stability.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a reaction kettle with high reaction stability.
FIG. 2 is a side cross-sectional view of a stirring assembly in a reaction vessel with high reaction stability according to the present utility model.
Fig. 3 is a schematic structural diagram of a second gear motor, a second driving shaft and a second synchronizing wheel in the reaction kettle with high reaction stability.
Fig. 4 is a schematic structural diagram of a pinion, a first driving shaft and a first gear motor in a reaction kettle with high reaction stability.
In the figure: 1. a reaction kettle body; 2. a support leg; 3. a discharge valve; 4. a stirring assembly; 5. a temperature sensor; 6. a substrate; 7. a protective shell; 8. a rotating shaft; 9. a mounting groove; 10. a stirring shaft; 11. spiral leaves; 12. a first synchronizing wheel; 13. a synchronous belt; 14. a large gear; 15. a pinion gear; 16. a first drive shaft; 17. a support block; 18. a first gear motor; 19. a second gear motor; 20. a second drive shaft; 21. and a second synchronizing wheel.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
This example is a reaction kettle with high reaction stability.
As shown in fig. 1-4, the reaction kettle comprises a reaction kettle body 1, a discharge valve 3 is arranged in the middle of the outer surface of the lower end of the reaction kettle body 1, a supporting foot 2 is fixedly arranged on the outer surface of the lower end of the reaction kettle body 1, a temperature sensor 5 is fixedly arranged on one side of the outer surface of the upper end of the reaction kettle body 1, a stirring assembly 4 is fixedly arranged on the outer surface of the upper end of the reaction kettle body 1, the stirring assembly 4 comprises a base plate 6, a protective shell 7, a rotating shaft 8, a mounting groove 9, a stirring shaft 10, a spiral blade 11, a first synchronous wheel 12, a synchronous belt 13, a large gear 14, a pinion 15, a first driving shaft 16, a supporting block 17, a first reducing motor 18, a second reducing motor 19, a second driving shaft 20 and a second synchronous wheel 21, the base plate 6 is fixedly arranged in the middle of the outer surface of the upper end of the reaction kettle body 1, the lower part of the rotating shaft 8 stretches into the reaction kettle body 1, and the stirring shaft 10 and the spiral blade 11 are both positioned in the reaction kettle body 1.
The protective shell 7 is fixedly arranged on the outer surface of the upper end of the base plate 6, the second gear motor 19, the second driving shaft 20, the second synchronizing wheel 21, the large gear 14, the small gear 15 and the first driving shaft 16 are all positioned in the protective shell 7, the upper part of the rotating shaft 8 stretches into the protective shell 7, the second gear motor 19 is fixedly arranged on the top of the outer surface of one side of the rotating shaft 8, and the supporting block 17 is fixedly arranged on the top of the outer surface of the other side of the rotating shaft 8; the second driving shaft 20 is fixedly connected to the outer surface of one end of the output shaft in the second gear motor 19, the second synchronizing wheel 21 is fixedly arranged on the outer wall of the middle part of the second driving shaft 20, the mounting groove 9 is formed in the outer surface of the upper end of the rotating shaft 8, the first synchronizing wheel 12 is positioned in the rotating shaft 8, the first synchronizing wheel 12 is fixedly arranged on the outer wall of the middle part of the stirring shaft 10, and the spiral blades 11 are fixedly arranged on the outer walls of the two ends of the stirring shaft 10; the number of the first synchronous wheels 12 and the stirring shafts 10 is four, the synchronous belt 13 is connected between the second synchronous wheels 21 and the four groups of first synchronous wheels 12, the second synchronous wheels 21 are in transmission connection with the four groups of first synchronous wheels 12 through the synchronous belt 13, sealing bearings are arranged between the stirring shafts 10 and the rotating shafts 8, the stirring shafts 10 are in rotary connection with the rotating shafts 8 through the sealing bearings, sealing bearings are arranged between the rotating shafts 8 and the reaction kettle body 1 and the substrate 6, and the rotating shafts 8 are in rotary connection with the reaction kettle body 1 and the substrate 6 through the sealing bearings; a sealing bearing is arranged between the second driving shaft 20 and the supporting block 17, the second driving shaft 20 is rotationally connected with the supporting block 17 through the sealing bearing, the first gear motor 18 is fixedly arranged at one end of the outer surface of the upper end of the protective shell 7, the first driving shaft 16 is fixedly connected with the outer surface of the lower end of the output shaft in the first gear motor 18, the pinion 15 is fixedly arranged on the outer wall of the lower part of the first driving shaft 16, and the large gear 14 is fixedly arranged on the outer wall of the upper part of the rotating shaft 8; the outer surface of one side of the pinion 15 is meshed with the outer surface of one side of the large gear 14, a sealing bearing is arranged between the first driving shaft 16 and the base plate 6, and the first driving shaft 16 is rotatably connected with the base plate 6 through the sealing bearing.
It should be noted that, the reaction kettle provided by the utility model is a reaction kettle with high reaction stability, the stirring assembly 4 is arranged, the stirring shaft 10 and the spiral blade 11 are driven to stir materials in the reaction kettle body 1 transversely, the stirring shaft 10 and the spiral blade 11 are driven to rotate through the operation of the second gear motor 19, the materials in the inner center of the reaction kettle body 1 are conveniently pushed to a direction close to the inner wall of the reaction kettle body 1, so that the materials are heated more uniformly, the stability is improved, the first driving shaft 16 is driven to rotate through the operation of the first gear motor 18, the first driving shaft 16 drives the pinion 15 to rotate, the pinion 15 drives the rotating shaft 8 through the large gear 14, the rotating shaft 8 drives the spiral blade 11 and the stirring shaft 10 to transversely rotate, the second driving shaft 20 and the second synchronous wheel 21 are driven to rotate through the operation of the second gear motor 19, the first synchronous wheel 12 drives the stirring shaft 10 and the spiral blade 11 to rotate through the synchronous belt 13, the stirring shaft 10 pushes the materials in the center to the inner wall of the reaction kettle body 1, and the temperature sensor is more accurate and more uniform in measurement.
It should be noted that in this document, relational terms such as first and second (first and second), and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.
Claims (6)
1. The utility model provides a reation kettle that reaction stability is high, includes the reation kettle body (1), the mid-mounting of reation kettle body (1) lower extreme surface has relief valve (3), the lower extreme surface fixed mounting of the reation kettle body (1) has stabilizer blade (2), its characterized in that: one side fixed mounting of the outer surface of the upper end of the reaction kettle body (1) has a temperature sensor (5), the outer surface fixed mounting of the upper end of the reaction kettle body (1) has a stirring assembly (4), the stirring assembly (4) comprises a base plate (6), a protective shell (7), a rotating shaft (8), a mounting groove (9), a stirring shaft (10), a spiral blade (11), a first synchronous wheel (12), a synchronous belt (13), a large gear (14), a pinion (15), a first driving shaft (16), a supporting block (17), a first gear motor (18), a second gear motor (19), a second driving shaft (20) and a second synchronous wheel (21), the base plate (6) is fixedly mounted in the middle of the outer surface of the upper end of the reaction kettle body (1), the lower part of the rotating shaft (8) stretches into the inside of the reaction kettle body (1), and the stirring shaft (10) and the spiral blade (11) are both positioned in the inside of the reaction kettle body (1).
2. The reaction kettle with high reaction stability according to claim 1, wherein: the protection shell (7) fixed mounting is in the upper end surface of base plate (6), second gear motor (19), second driving shaft (20), second synchronizing wheel (21), gear wheel (14), pinion (15) and first driving shaft (16) all are located the inside of protection shell (7), the upper portion of axis of rotation (8) stretches into in protection shell (7), second gear motor (19) fixed mounting is in the top of axis of rotation (8) one side surface, supporting shoe (17) fixed mounting is in the top of axis of rotation (8) opposite side surface.
3. The reaction kettle with high reaction stability according to claim 2, wherein: the second driving shaft (20) is fixedly connected to the outer surface of one end of the output shaft in the second gear motor (19), the second synchronizing wheel (21) is fixedly mounted on the outer wall of the middle part of the second driving shaft (20), the mounting groove (9) is formed in the outer surface of the upper end of the rotating shaft (8), the first synchronizing wheel (12) is located in the rotating shaft (8), the first synchronizing wheel (12) is fixedly mounted on the outer wall of the middle part of the stirring shaft (10), and the spiral blades (11) are fixedly mounted on the outer walls of the two ends of the stirring shaft (10).
4. A reaction kettle with high reaction stability according to claim 3, wherein: the stirring device is characterized in that the number of the first synchronous wheels (12) and the stirring shafts (10) is four, the synchronous belts (13) are connected between the second synchronous wheels (21) and the four groups of the first synchronous wheels (12), the second synchronous wheels (21) are in transmission connection with the four groups of the first synchronous wheels (12) through the synchronous belts (13), sealing bearings are arranged between the stirring shafts (10) and the rotating shafts (8), the stirring shafts (10) are in rotary connection with the rotating shafts (8) through the sealing bearings, sealing bearings are arranged between the rotating shafts (8) and the reaction kettle body (1) and between the rotating shafts (8) and the substrate (6), and the rotating shafts (8) are in rotary connection with the reaction kettle body (1) and the substrate (6) through the sealing bearings.
5. The reaction kettle with high reaction stability according to claim 4, wherein: the novel gear box is characterized in that a sealing bearing is arranged between the second driving shaft (20) and the supporting block (17), the second driving shaft (20) is rotationally connected with the supporting block (17) through the sealing bearing, the first gear motor (18) is fixedly arranged at one end of the outer surface of the upper end of the protective shell (7), the first driving shaft (16) is fixedly connected with the outer surface of the lower end of the output shaft in the first gear motor (18), the pinion (15) is fixedly arranged on the outer wall of the lower portion of the first driving shaft (16), and the large gear (14) is fixedly arranged on the outer wall of the upper portion of the rotating shaft (8).
6. The reaction kettle with high reaction stability according to claim 5, wherein: one side outer surface of the pinion (15) is opposite to one side outer surface of the large gear (14)
A sealing bearing is arranged between the first driving shaft (16) and the base plate (6) in an intermeshing way,
The first driving shaft (16) is rotatably connected with the base plate (6) through a sealed bearing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322968154.7U CN221359842U (en) | 2023-11-03 | 2023-11-03 | Reaction kettle with high reaction stability |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322968154.7U CN221359842U (en) | 2023-11-03 | 2023-11-03 | Reaction kettle with high reaction stability |
Publications (1)
Publication Number | Publication Date |
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CN221359842U true CN221359842U (en) | 2024-07-19 |
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CN202322968154.7U Active CN221359842U (en) | 2023-11-03 | 2023-11-03 | Reaction kettle with high reaction stability |
Country Status (1)
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CN (1) | CN221359842U (en) |
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2023
- 2023-11-03 CN CN202322968154.7U patent/CN221359842U/en active Active
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