CN221345429U - Energy storage deicing system for roads and bridges - Google Patents
Energy storage deicing system for roads and bridges Download PDFInfo
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Abstract
本实用新型公开了一种路桥用储能除冰系统,该系统包括:储能模块,所述储能模块通过液流电池进行储能,包括设置在地下的电解液;以及换热模块,所述换热模块包括设置在所述电解液中的地下换热管道,和设在路桥下的路面换热部分,其中所述地下换热管道为所述路面换热部分提供热量。本实用新型的用于除冰的热量来自于地下岩土体的热量、液流电池充放电反应释放的热量以及通过消耗储能模块存储的电能而制备的热能,能实现储能和除冰的功能,低碳环保且节能效果显著。
The utility model discloses an energy storage deicing system for roads and bridges, the system comprising: an energy storage module, the energy storage module stores energy through a liquid flow battery, including an electrolyte arranged underground; and a heat exchange module, the heat exchange module comprising an underground heat exchange pipe arranged in the electrolyte, and a road surface heat exchange part arranged under the road and bridge, wherein the underground heat exchange pipe provides heat for the road surface heat exchange part. The heat used for deicing in the utility model comes from the heat of the underground rock and soil, the heat released by the charge and discharge reaction of the liquid flow battery, and the heat energy prepared by consuming the electric energy stored in the energy storage module, which can realize the functions of energy storage and deicing, is low-carbon and environmentally friendly, and has significant energy-saving effects.
Description
技术领域Technical Field
本实用新型涉及交通与能源融合领域,更具体地涉及路桥用储能除冰系统。The utility model relates to the field of transportation and energy integration, and more specifically to an energy storage deicing system for roads and bridges.
背景技术Background technique
冬季桥面、路面积雪结冰容易导致交通事故频发,造成巨大的经济损失和人员伤亡,为了维持正常的交通秩序,需及时有效地清除冰雪。目前常用方法主要分为被动融雪除冰技术和主动融雪技术两大类,其中被动式融雪除冰技术主要有人工清除法、机械清除法和化学融雪法,这些方法已被广泛应用在我国道路融雪除冰工程中,但存在诸如破坏路(桥)面以及不够低碳环保、成本过高、使用条件限制等问题。而基于地热管法进行路面防结冰的技术,具有低碳、绿色、安全、经济等优势。地热管法是将地下岩土体或者水体的热能提取出来,用以实现路面防结冰,但是也存在一些问题和挑战:In winter, snow and ice on bridge decks and roads can easily lead to frequent traffic accidents, causing huge economic losses and casualties. In order to maintain normal traffic order, snow and ice must be removed in a timely and effective manner. At present, commonly used methods are mainly divided into two categories: passive snow melting and ice removal technology and active snow melting technology. Among them, passive snow melting and ice removal technology mainly includes manual removal method, mechanical removal method and chemical snow melting method. These methods have been widely used in road snow melting and ice removal projects in my country, but there are problems such as damage to road (bridge) surfaces, insufficient low-carbon and environmental protection, high cost, and limited use conditions. The technology for road anti-icing based on the geothermal pipe method has the advantages of low carbon, green, safe, and economical. The geothermal pipe method extracts heat energy from underground rock or water to achieve road anti-icing, but there are also some problems and challenges:
1.初始投资高:与传统的除冰方法相比,地埋换热管的安装成本较高。需要大量的地下工程,包括挖掘、安装管道和恢复路面。1. High initial investment: Compared with traditional deicing methods, the installation cost of buried heat exchange pipes is relatively high. A lot of underground engineering is required, including excavation, pipe installation and road restoration.
2.效率问题: 在某些气候条件下,地埋换热管的除冰效果可能不如预期。例如,在连续的低温和大雪天气中,地下的温度可能不足以快速融化积雪。2. Efficiency issues: Under certain climatic conditions, the deicing effect of underground heat exchange tubes may not be as expected. For example, in continuous low temperature and heavy snow weather, the underground temperature may not be sufficient to quickly melt the snow.
3.能源消耗:如果地埋换热管系统需要额外的能源来提高效率,那么这种技术的能源消耗和碳排放可能会增加。3. Energy consumption: If the buried heat exchange pipe system requires additional energy to improve efficiency, the energy consumption and carbon emissions of this technology may increase.
通过把地热管融入桥梁的桩基系统中,可以节省安装传统地源热泵系统所需的额外挖掘和土地使用成本,达到显著降低初期投资的目的。但是这种方法仍然不足以解决效率问题和能耗问题。特别是,当采用额外的非绿色电能对路面加热时,将进一步增加碳排放和运营成本,这又与低碳、绿色相违背。By integrating geothermal pipes into the pile foundation system of the bridge, the additional excavation and land use costs required to install a traditional ground source heat pump system can be saved, achieving the goal of significantly reducing initial investment. However, this method is still not enough to solve the efficiency and energy consumption problems. In particular, when additional non-green electricity is used to heat the road surface, carbon emissions and operating costs will be further increased, which is contrary to low carbon and green.
因此,本领域尚缺乏一种节能环保且经济的除冰系统。Therefore, there is still a lack of an energy-saving, environmentally friendly and economical deicing system in the art.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种路桥用储能除冰系统,本实用新型的用于除冰的热量来自于地下岩土体的热量、液流电池充放电反应释放的热量以及通过消耗储能模块存储的光伏和风电机组等绿色能源产生的电能而产生的热能,能实现储能和除冰的功能,低碳环保且节能效果显著。The purpose of the utility model is to provide an energy storage deicing system for roads and bridges. The heat used for deicing in the utility model comes from the heat of underground rock and soil, the heat released by the charging and discharging reaction of the liquid flow battery, and the thermal energy generated by consuming the electric energy generated by green energy such as photovoltaic and wind turbines stored in the energy storage module. It can realize the functions of energy storage and deicing, is low-carbon and environmentally friendly, and has significant energy-saving effects.
在本实用新型的第一方面,提供了一种路桥用储能除冰系统,所述系统包括:储能模块,所述储能模块通过液流电池进行储能,包括设置在地下的电解液;以及换热模块,所述换热模块包括设置在所述电解液中的地下换热管道,和设在路桥下的路面换热部分,其中所述地下换热管道为所述路面换热部分提供热量。In a first aspect of the utility model, an energy storage deicing system for roads and bridges is provided, the system comprising: an energy storage module, the energy storage module stores energy through a flow battery, including an electrolyte disposed underground; and a heat exchange module, the heat exchange module comprising an underground heat exchange pipe disposed in the electrolyte, and a road surface heat exchange portion disposed under the road and bridge, wherein the underground heat exchange pipe provides heat for the road surface heat exchange portion.
在另一优选例中,通过所述电解液作为媒介,所述地下换热管道吸收所述液流电池反应中产生的热量以及吸收地下的热量(例如土壤中的热量)。In another preferred embodiment, the underground heat exchange pipe absorbs the heat generated in the flow battery reaction and absorbs the underground heat (such as the heat in the soil) by using the electrolyte as a medium.
在另一优选例中,所述电解液设置在地下基础中。In another preferred example, the electrolyte is disposed in an underground foundation.
在另一优选例中,所述电解液设置在地下基础的空腔中。In another preferred example, the electrolyte is disposed in a cavity of an underground foundation.
在另一优选例中,所述地下基础为桩。In another preferred embodiment, the underground foundation is a pile.
在另一优选例中,所述桩包括正极桩和负极桩。In another preferred embodiment, the pile includes a positive pole pile and a negative pole pile.
在另一优选例中,所述电解液分为正极电解液和负极电解液,所述正极电解液容纳在正极桩,所述负极电解液容纳在负极桩中。In another preferred embodiment, the electrolyte is divided into a positive electrode electrolyte and a negative electrode electrolyte, the positive electrode electrolyte is contained in a positive electrode pile, and the negative electrode electrolyte is contained in a negative electrode pile.
在另一优选例中,所述正极桩和所述负极桩所在位置距地面的深度为10-150m;优选地,20-80m;更佳地,30-60m。In another preferred embodiment, the positive electrode pile and the negative electrode pile are located at a depth of 10-150 m from the ground; preferably, 20-80 m; more preferably, 30-60 m.
在另一优选例中,所述正极桩或所述负极桩的直径大于600mm;优选地,大于800mm;更佳地,大于1000mm;内壁具有防腐蚀性,承载力在1200吨以上;优选地,1500吨以上;更佳地,1700吨以上。In another preferred embodiment, the diameter of the positive electrode pile or the negative electrode pile is greater than 600 mm; preferably, greater than 800 mm; more preferably, greater than 1000 mm; the inner wall is corrosion-resistant, and the bearing capacity is greater than 1200 tons; preferably, greater than 1500 tons; more preferably, greater than 1700 tons.
除所述正极桩和所述负极桩的内壁设置为防腐蚀的外,埋在桩里的换热管、管道、桩与桩之间的法兰盘等也设置为防腐的,即与电解液接触的设备表面均设置为防腐蚀的,以延长使用寿命且防止泄漏和污染。可以通过将这些部件和管道用防腐蚀材料(例如,钛或其合金、聚乙烯(PE)和聚丙烯(PP)、聚偏氟乙烯(PVDF)、乙丙橡胶(EPDM)、氟橡胶(如Viton)等)制造,和/或将与所述电解液接触的表面涂覆防腐蚀涂料(例如,环氧树脂、聚氨酯和聚乙烯涂层等)来实现防腐蚀的目的。In addition to the inner walls of the positive electrode pile and the negative electrode pile being designed to be corrosion-resistant, the heat exchange tubes, pipes, flanges between the piles, etc. buried in the piles are also designed to be corrosion-resistant, that is, the surfaces of the equipment in contact with the electrolyte are all designed to be corrosion-resistant to extend the service life and prevent leakage and pollution. The purpose of corrosion resistance can be achieved by manufacturing these components and pipes with corrosion-resistant materials (for example, titanium or its alloys, polyethylene (PE) and polypropylene (PP), polyvinylidene fluoride (PVDF), ethylene propylene rubber (EPDM), fluororubber (such as Viton), etc.), and/or coating the surfaces in contact with the electrolyte with corrosion-resistant coatings (for example, epoxy resin, polyurethane and polyethylene coatings, etc.).
在另一优选例中,所述储能模块的充放电反应为:In another preferred embodiment, the charge and discharge reaction of the energy storage module is:
。 .
在另一优选例中,所述正极桩内的所述正极电解液和所述负极桩内的所述负极电解液分别通过电解液输送单元输送到电堆中进行反应。In another preferred embodiment, the positive electrode electrolyte in the positive electrode pile and the negative electrode electrolyte in the negative electrode pile are respectively transported to the battery stack through electrolyte transport units for reaction.
在另一优选例中,所述电解液输送单元通过电解液输送管道将一个或多个所述正极桩连接起来接入所述电堆,以及通过电解液输送管道将一个或多个所述负极桩连接起来接入所述电堆,并利用循环泵使正极电解液在所述正极桩和所述电堆中循环,以及使负极电解液在所述负极桩和所述电堆中循环,实现电能的储存与释放。In another preferred example, the electrolyte transport unit connects one or more of the positive electrode piles to the battery stack through an electrolyte transport pipeline, and connects one or more of the negative electrode piles to the battery stack through an electrolyte transport pipeline, and uses a circulation pump to circulate the positive electrode electrolyte in the positive electrode pile and the battery stack, and to circulate the negative electrode electrolyte in the negative electrode pile and the battery stack, so as to realize the storage and release of electric energy.
在另一优选例中,所述电解液输送单元还包括补回装置,所述补回装置用于补给所述电解液或回抽所述电解液。In another preferred example, the electrolyte transport unit further includes a replenishing device, and the replenishing device is used to replenish the electrolyte or withdraw the electrolyte.
在另一优选例中,所述电解液输送单元还包括补回装置,所述补回装置用于在所述电解液由于挥发等原因而减少,或者需要增加发电量等情况下而补充补给所述电解液;在所述电解液发生泄漏,所述桩要维修,减少发电量等情况下回抽所述电解液。In another preferred example, the electrolyte transport unit also includes a replenishment device, which is used to replenish the electrolyte when the electrolyte is reduced due to volatilization or the like, or when the power generation needs to be increased; and to withdraw the electrolyte when the electrolyte leaks, the pile needs to be repaired, the power generation needs to be reduced, etc.
在另一优选例中,所述补回装置包括备用罐,所述备用罐用于存储所述电解液。In another preferred example, the replenishment device includes a spare tank, and the spare tank is used to store the electrolyte.
在另一优选例中,所述电解液输送单元还包括监测装置,所述监测装置用于监测所述电解液的流量,优选地,在所述电解液的流量变化超过正常挥发的阈值(例如正常挥发的阈值为在1MPa水压下180小时漏失率小于0.5%)时发出警报。In another preferred example, the electrolyte delivery unit further includes a monitoring device, which is used to monitor the flow rate of the electrolyte. Preferably, an alarm is issued when the flow rate change of the electrolyte exceeds a normal volatilization threshold (for example, the normal volatilization threshold is a leakage rate of less than 0.5% for 180 hours under a water pressure of 1 MPa).
在另一优选例中,所述电堆通过所述逆变器外接电源侧的电能和用户侧的负载。In another preferred example, the fuel cell stack receives electric energy from an external power source on the inverter and a load on the user side.
在另一优选例中,所述电源侧的电能包括:电网、光伏、风电所提供的电能。In another preferred example, the electric energy on the power supply side includes: electric energy provided by the power grid, photovoltaic power, and wind power.
在另一优选例中,所述正极桩或所述负极桩包括预制管桩、桩靴、底部密封体和顶部盖板。In another preferred example, the positive electrode pile or the negative electrode pile includes a prefabricated pipe pile, a pile shoe, a bottom seal and a top cover plate.
在另一优选例中,所述预制管桩包括预埋在内壁中的注浆导管,设置在底部的出浆口,设置在侧壁的注浆口,以及将所述注浆导管、所述注浆口和所述出浆口联结的端头。In another preferred embodiment, the prefabricated pipe pile includes a grouting conduit embedded in the inner wall, a grouting outlet arranged at the bottom, a grouting outlet arranged at the side wall, and an end connecting the grouting conduit, the grouting outlet and the grouting outlet.
在另一优选例中,所述顶部盖板具有防腐蚀特性。In another preferred example, the top cover plate has anti-corrosion properties.
在另一优选例中,所述顶部盖板预留有孔,所述电解液输送管道和传热介质输送管可从所述孔中穿过。In another preferred embodiment, the top cover plate is pre-set with holes, and the electrolyte delivery pipe and the heat transfer medium delivery pipe can pass through the holes.
在另一优选例中,各所述传热介质输送管道的主体埋设在正极桩或负极桩中,包括:所述传热介质输送管道穿过所述顶部盖板后,布置于所述预制管桩内部。In another preferred example, the main body of each of the heat transfer medium delivery pipelines is buried in the positive pole pile or the negative pole pile, including: the heat transfer medium delivery pipeline passes through the top cover plate and is arranged inside the prefabricated pipe pile.
在另一优选例中,所述地下换热管道吸收所述正极桩或所述负极桩中的热量(即所述电解液储存的热量)。In another preferred embodiment, the underground heat exchange pipe absorbs the heat in the positive electrode pile or the negative electrode pile (ie, the heat stored in the electrolyte).
在另一优选例中,所述地下换热管道通过热交换单元与所述路面换热部分中的热量交换。In another preferred example, the underground heat exchange pipe exchanges heat with the road surface heat exchange part through a heat exchange unit.
在另一优选例中,所述热交换单元包括压缩机、蒸发器、冷凝器、膨胀阀和管路系统。In another preferred example, the heat exchange unit includes a compressor, an evaporator, a condenser, an expansion valve and a piping system.
在另一优选例中,所述换热模块还包括电加热部分,所述电加热部分是通过所述液流电池产生的电能或者其他外部电源供给的电能产热而提供热量给所述路面换热部分In another preferred embodiment, the heat exchange module further includes an electric heating part, which generates heat to the road surface heat exchange part by the electric energy generated by the flow battery or the electric energy supplied by other external power sources.
在另一优选例中,所述换热模块还包括电加热部分,所述电加热部分是通过所述液流电池产生的电能或者其他外部电源供给的电能加热电发热设备(例如电阻丝等)而产生热量。In another preferred embodiment, the heat exchange module further includes an electric heating part, which generates heat by heating an electric heating device (such as a resistance wire, etc.) through the electric energy generated by the liquid flow battery or the electric energy supplied by other external power sources.
在另一优选例中,所述电加热部分在所述地下换热管道提供的热量不足以实施路面除冰,或者路面除冰效率较低时,提供辅助的热源。在另一优选例中,各地下换热管道的主体埋设在正极桩或负极桩中,两端分别通过阀门系统汇入热交换单元的两侧,并利用所述循环泵使得传热介质在所述传热介质输送管道中循环流动,实现正极桩或负极桩内热量与热交换单元中的热量交换。In another preferred embodiment, the electric heating part provides an auxiliary heat source when the heat provided by the underground heat exchange pipe is insufficient to implement road deicing or the road deicing efficiency is low. In another preferred embodiment, the main body of each underground heat exchange pipe is buried in the positive pole pile or the negative pole pile, and the two ends are respectively connected to the two sides of the heat exchange unit through the valve system, and the circulating pump is used to make the heat transfer medium circulate in the heat transfer medium delivery pipe to achieve heat exchange between the positive pole pile or the negative pole pile and the heat exchange unit.
在另一优选例中,所述阀门系统包括二通阀、三通阀、四通阀等。In another preferred example, the valve system includes a two-way valve, a three-way valve, a four-way valve, etc.
在另一优选例中,传热介质输送单元包括所述传热介质输送管道和所述循环泵。In another preferred example, the heat transfer medium delivery unit includes the heat transfer medium delivery pipeline and the circulation pump.
在另一优选例中,所述路面换热部分包括铺设在路面下的换热管、与换热管上表面接触的导热层和与换热管下表面接触的保温隔热层。In another preferred example, the road surface heat exchange portion includes a heat exchange tube laid under the road surface, a heat conductive layer in contact with the upper surface of the heat exchange tube, and a thermal insulation layer in contact with the lower surface of the heat exchange tube.
在另一优选例中,所述路面换热部分还包括温度-应力传感器。In another preferred example, the pavement heat exchange part also includes a temperature-stress sensor.
在另一优选例中,所述铺设在路面下的换热管中的换热流体通过所述热交换单元进行吸热,并将吸收的热量释放至冰冻路面以除冰。In another preferred embodiment, the heat exchange fluid in the heat exchange tube laid under the road surface absorbs heat through the heat exchange unit and releases the absorbed heat to the frozen road surface to de-ice.
在另一优选例中,所述铺设在路面下的换热管包括填充在换热管周边的定型相变储热材料。In another preferred embodiment, the heat exchange tubes laid under the road surface include a shaped phase change heat storage material filled around the heat exchange tubes.
在另一优选例中,所述与换热管上表面接触的导热层的材料包括:含有碳酸钙的胶凝材料,或通过微生物诱导碳酸钙沉淀形成的固化体。In another preferred embodiment, the material of the heat-conducting layer in contact with the upper surface of the heat exchange tube includes: a gelling material containing calcium carbonate, or a solidified body formed by microbial-induced calcium carbonate precipitation.
在另一优选例中,所述与换热管下表面接触的保温隔热层的材料包括:含有硅、铝的固体废弃物在激发条件下获得的胶凝材料。In another preferred embodiment, the material of the thermal insulation layer in contact with the lower surface of the heat exchange tube includes: a gelling material obtained under excitation conditions from solid waste containing silicon and aluminum.
在另一优选例中,所述电解液输送单元包括设在所述电解液输送管道上的辅助换热装置,所述辅助换热装置可把所述电堆中的热量通过所述辅助换热装置与用户侧的热量进行交换。In another preferred example, the electrolyte delivery unit includes an auxiliary heat exchange device provided on the electrolyte delivery pipeline, and the auxiliary heat exchange device can exchange the heat in the battery stack with the heat on the user side through the auxiliary heat exchange device.
在另一优选例中,所述系统包括综合管控单元,所述综合管控单元既控制电堆的充放电,又控制所述正极桩或所述负极桩中的热量与路面换热部分中的热量交换。In another preferred embodiment, the system includes an integrated management and control unit, which controls both the charging and discharging of the battery stack and the heat exchange between the positive electrode pile or the negative electrode pile and the heat exchange part of the road surface.
在另一优选例中,所述综合管控单元包括控制面板、传感器、控制器和仪表。In another preferred example, the integrated management and control unit includes a control panel, a sensor, a controller and an instrument.
在另一优选例中,所述综合管控单元可以根据长期运营数据,智能控制充放电和除冰功能。In another preferred example, the integrated management and control unit can intelligently control the charging, discharging and de-icing functions based on long-term operation data.
在本实用新型的第二方面提供了一种如上所述的路桥用储能除冰系统的安装方法,所述方法包括以下步骤:In a second aspect of the present invention, a method for installing the above-mentioned energy storage deicing system for roads and bridges is provided, and the method comprises the following steps:
(1)地下安装所述正极桩和所述负极桩,其中所述正极桩和所述负极桩未封顶;(1) installing the positive electrode pile and the negative electrode pile underground, wherein the positive electrode pile and the negative electrode pile are not capped;
(2)在所述正极桩和所述负极桩内布置所述地下换热管道;(2) Arranging the underground heat exchange pipeline in the positive electrode pile and the negative electrode pile;
(3)在所述正极桩和所述负极桩内注入所述电解液;(3) injecting the electrolyte into the positive electrode pile and the negative electrode pile;
(4)将所述正极桩和所述负极桩封顶;以及(4) capping the positive electrode pile and the negative electrode pile; and
(5)铺设所述路面换热部分。(5) Laying the pavement heat exchange portion.
在另一优选例中,更具体地,所述方法包括以下步骤:In another preferred embodiment, more specifically, the method comprises the following steps:
S1.预制管桩的制造;S1. Manufacture of prefabricated pipe piles;
S2.下部基础结构施工:S2. Construction of lower foundation structure:
S2.1.钻孔-沉桩;S2.1. Drilling-pile driving;
S2.2.接桩;S2.2. Connecting piles;
S2.3.重复S2.1和S2.2直至桩长达到设计长度或桩端有效嵌入设计地层;S2.3. Repeat S2.1 and S2.2 until the pile length reaches the designed length or the pile end is effectively embedded in the designed stratum;
S2.4.清淤封底;S2.4. Desilting and bottom sealing;
S2.5.重复S2.1至S2.4直至完成所有桩基施工;S2.5. Repeat S2.1 to S2.4 until all pile foundation construction is completed;
S2.6.密封性测试和桩体检测;S2.6. Sealing test and pile inspection;
S2.7.桩内布置所述地下换热管道;S2.7. Arrange the underground heat exchange pipe in the pile;
S2.8.桩内注入所述电解液;S2.8. Inject the electrolyte into the pile;
S2.9.安装顶部盖板;S2.9. Install the top cover;
S3.桩基上部结构施工;S3. Construction of pile foundation superstructure;
S4.路面换热部分施工;S4. Construction of road surface heat exchange part;
S5.安装电解液输送单元、电堆、逆变器;S5. Install the electrolyte delivery unit, battery stack, and inverter;
S13.将各设备接入综合管控单元;S13. Connect each device to the integrated management and control unit;
S14.调试;S14. Debugging;
S15.运行。S15. Run.
在另一优选例中,所述S1.预制管桩的制造,包括:在工厂预制管桩的同时,将注浆管预埋在管桩的管壁中;管桩的内壁进行防腐处置。In another preferred embodiment, the manufacturing of the prefabricated pipe piles in S1 includes: embedding the grouting pipe in the pipe wall of the pipe pile while prefabricating the pipe piles in the factory; and performing anti-corrosion treatment on the inner wall of the pipe pile.
在另一优选例中,所述注浆管,包括内径20mm、壁厚4mm的铝塑管。In another preferred embodiment, the grouting pipe comprises an aluminum-plastic pipe with an inner diameter of 20 mm and a wall thickness of 4 mm.
在另一优选例中,所述S2.1.钻孔-沉桩,包括:将可扩大-可收缩的钻头与长螺旋钻杆连接后通过大直径管桩的内腔进入待沉桩地层;驱动钻杆进行钻孔,在土压力的作用下钻头扩大造成钻孔成孔孔径大于管桩外径,保证管桩在零沉桩阻力或较小沉桩阻力的作用下跟随钻头同步下沉;钻孔产生的残渣土通过管桩内腔的长螺旋钻杆上的螺旋叶片带出至地面。In another preferred example, the S2.1. drilling and pile driving comprises: connecting an expandable and retractable drill bit to a long spiral drill rod and then entering the stratum to be driven through the inner cavity of a large-diameter pipe pile; driving the drill rod to drill, and the drill bit expands under the action of soil pressure to cause the diameter of the drilled hole to be larger than the outer diameter of the pipe pile, thereby ensuring that the pipe pile sinks synchronously with the drill bit under the action of zero pile driving resistance or a relatively small pile driving resistance; the residual soil generated by the drilling is brought out to the ground through the spiral blades on the long spiral drill rod in the inner cavity of the pipe pile.
在另一优选例中,所述S2.2.接桩,包括:上下两节管桩之间通过焊接的方式连接,并进行密闭性处理;上下两节管桩之间的注浆管通过高强度铝塑管进行连通。In another preferred example, the S2.2. pile connection includes: the upper and lower sections of the pipe piles are connected by welding and sealed; the grouting pipes between the upper and lower sections of the pipe piles are connected by a high-strength aluminum-plastic pipe.
在另一优选例中,所述S2.4.清淤封底,包括:清理孔底渣土后,通过管腔向孔底灌注混凝土,并对孔底混凝土进行防腐处置。In another preferred example, the S2.4. dredging and bottom sealing includes: after cleaning the debris at the bottom of the hole, pouring concrete into the bottom of the hole through the pipe cavity, and performing anti-corrosion treatment on the concrete at the bottom of the hole.
在另一优选例中,所述S2.7.桩内布置传热介质输送管道,包括:桩内分段设置内支撑,并将所述传热介质输送管道与内支撑绑扎,用于固定所述传热介质输送管道并减轻其悬挂重力。In another preferred embodiment, the heat transfer medium delivery pipeline is arranged in the S2.7. pile, including: internal supports are set up in sections in the pile, and the heat transfer medium delivery pipeline is tied to the internal supports to fix the heat transfer medium delivery pipeline and reduce its hanging gravity.
在另一优选例中,所述S1.预制管桩的制造和所述S2.7.桩内布置传热介质输送管道,包括:在工厂预制管桩的同时,将传热介质输送管道预埋在管桩的管壁中。In another preferred embodiment, the manufacturing of the prefabricated pipe piles S1. and the arrangement of the heat transfer medium delivery pipeline in the piles S2.7, include: while prefabricating the pipe piles in the factory, pre-burying the heat transfer medium delivery pipeline in the pipe wall of the pipe piles.
在另一优选例中,所述S2.3.重复S2.1和S2.2直至桩长达到设计长度或桩端有效嵌入设计地层之后,进一步包括:通过预埋在管桩管壁中的注浆管进行桩侧注浆。In another preferred embodiment, the step S2.3. repeats S2.1 and S2.2 until the pile length reaches the designed length or the pile end is effectively embedded in the designed stratum, and further comprises: performing pile side grouting through a grouting pipe pre-buried in the wall of the pile.
在另一优选例中,所述S4.路面换热部分施工,包括:先铺设保温层,再安装换热管,最后铺设导热材料。In another preferred example, the construction of S4. pavement heat exchange part includes: first laying the insulation layer, then installing the heat exchange pipe, and finally laying the heat conductive material.
在另一优选例中,所述S11.安装电解液输送单元、电堆、逆变器,包括:将各正极桩用电解液输送管道连接起来,并通过循环泵接入电堆的正极;将各负极桩用电解液输送管道连接起来,并通过循环泵接入电堆的负极;将电堆与逆变器连接;将逆变器与电源和负载连接。In another preferred example, the S11. installing the electrolyte delivery unit, the fuel cell stack, and the inverter includes: connecting the positive electrode piles with an electrolyte delivery pipe, and connecting them to the positive electrode of the fuel cell stack through a circulation pump; connecting the negative electrode piles with an electrolyte delivery pipe, and connecting them to the negative electrode of the fuel cell stack through a circulation pump; connecting the fuel cell stack to the inverter; connecting the inverter to the power supply and the load.
一种大直径非挤土高承载力低碳能源桩包括:管桩、桩靴、底部密封体、盖板、端头板、注浆导管、出浆口、导热增强型注浆体、传热介质输送管道、循环泵和热交换单元;其中:A large-diameter non-squeezed soil high-bearing-capacity low-carbon energy pile comprises: a pipe pile, a pile shoe, a bottom sealing body, a cover plate, an end plate, a grouting conduit, a grouting outlet, a heat-conducting enhanced grouting body, a heat transfer medium delivery pipeline, a circulation pump and a heat exchange unit; wherein:
所述管桩包括一个或多个,多个所述管桩之间首尾连接。可选地,所述管桩由固废材料作为主要材料制作而成,直径为600-2000mm。可选地,多个所述管桩之间通过端头板焊接连接。The pipe piles include one or more, and the plurality of pipe piles are connected end to end. Optionally, the pipe piles are made of solid waste materials as the main material, and the diameter is 600-2000mm. Optionally, the plurality of pipe piles are connected by welding through end plates.
所述注浆导管被配置在所述管桩的侧壁中并且所述管桩底部配合所述注浆导管配置有出浆口;可选地,所述传热介质输送管道的主体部分可以布置在所述管桩的内腔中,也可预埋在其侧壁中,还可以沿着其外侧的管壁布置;The grouting conduit is arranged in the side wall of the pipe pile and the bottom of the pipe pile is provided with a grouting outlet in cooperation with the grouting conduit; optionally, the main body of the heat transfer medium delivery pipeline can be arranged in the inner cavity of the pipe pile, or can be pre-buried in the side wall thereof, or can be arranged along the outer wall thereof;
所述桩靴被配置在最底部一节的所述管桩的底端。可选地,所述桩靴还包括:桩尖主体,所述桩尖主体的一端设有多个破碎尖端,另一端设有桩头端板,所述破碎尖端包括相互连接的第一尖角和第二尖角,所述第一尖角和第二尖角分别设置在桩尖主体和纵向肋板的端部,所述纵向肋板设置在桩尖主体的外侧,且其另一端与桩头端板之间间隔分布有多个切削扇环钢片。The pile shoe is arranged at the bottom end of the bottommost section of the pipe pile. Optionally, the pile shoe further comprises: a pile tip body, one end of the pile tip body is provided with a plurality of crushing tips, and the other end is provided with a pile head end plate, the crushing tips comprise a first sharp corner and a second sharp corner connected to each other, the first sharp corner and the second sharp corner are respectively arranged at the ends of the pile tip body and the longitudinal rib plate, the longitudinal rib plate is arranged on the outside of the pile tip body, and a plurality of cutting sector ring steel sheets are spaced between the other end thereof and the pile head end plate.
所述盖板被配置在最顶部一节的所述管桩的顶端,并且所述盖板上设置有孔洞,所述注浆导管从所述孔洞中穿过。可选地,所述注浆导管为内径15-25mm、壁厚2-8mm的管,其材料包括:铝塑管。The cover plate is arranged on the top of the pipe pile at the top section, and a hole is arranged on the cover plate, and the grouting conduit passes through the hole. Optionally, the grouting conduit is a tube with an inner diameter of 15-25 mm and a wall thickness of 2-8 mm, and its material includes: aluminum-plastic tube.
所述传热介质输送管道的两端通过所述循环泵分别热交换单元的两侧连接。The two ends of the heat transfer medium delivery pipeline are respectively connected to the two sides of the heat exchange unit through the circulation pump.
可选地,所述传热介质输送管道的主体部分可以布置在所述管桩的内腔中并通过接头固定。Optionally, the main body of the heat transfer medium conveying pipeline can be arranged in the inner cavity of the pipe pile and fixed by a joint.
一种大直径非挤土高承载力低碳能源桩的安装方法看,所述方法包括以下步骤:A method for installing a large-diameter non-squeezed soil high-bearing-capacity low-carbon energy pile comprises the following steps:
S1.钻孔-沉桩;S1. Drilling-pile driving;
S2.接桩;S2. Connect the pile;
S3.重复S2和S3直至桩长达到设计长度或桩端有效嵌入设计地层;S3. Repeat S2 and S3 until the pile length reaches the designed length or the pile end is effectively embedded in the designed stratum;
S4.通过预埋在管桩管壁中的注浆管进行桩侧注浆;S4. Grouting the pile side through the grouting pipe pre-buried in the pipe wall of the pile;
S5.在清理孔底渣土后,通过管腔向孔底灌注混凝土,形成底部密封体从而完成施工;S5. After cleaning the bottom of the hole, pour concrete into the bottom of the hole through the tube cavity to form a bottom seal to complete the construction;
S6.桩体检测;S6. Pile inspection;
S7.将传热介质输送管道与循环泵和阀门系统连接后,接入到热交换单元;S7. After connecting the heat transfer medium delivery pipeline to the circulation pump and the valve system, it is connected to the heat exchange unit;
S8.安装盖板。S8. Install the cover.
可选地,所述步骤S7和S9之间进一步包括:向大直径高承载力低碳管桩的腔体内注入蓄热液,并在盖板上预留一个可以添加蓄热液的管孔,在腔体内预留监测设备。当蓄热液下降时可通过预留的管孔补充蓄热液,方便后期维护。Optionally, the step between S7 and S9 further includes: injecting thermal storage liquid into the cavity of the large-diameter, high-bearing-capacity, low-carbon pipe pile, reserving a pipe hole on the cover plate for adding thermal storage liquid, and reserving monitoring equipment in the cavity. When the thermal storage liquid drops, the thermal storage liquid can be replenished through the reserved pipe hole, which is convenient for later maintenance.
可选地,所述步骤S2进一步包括:将可扩大-可收缩的钻头与长螺旋钻杆连接后通过大直径管桩的内腔进入待沉桩地层;驱动钻杆进行钻孔,在土压力的作用下钻头扩大造成钻孔成孔孔径大于管桩外径,保证管桩在零沉桩阻力或较小沉桩阻力的作用下跟随钻头同步下沉;钻孔产生的残渣土通过管桩内腔的长螺旋钻杆上的螺旋叶片带出至地面。Optionally, step S2 further includes: connecting the expandable and retractable drill bit to the long spiral drill rod and entering the stratum to be sunk through the inner cavity of the large-diameter pipe pile; driving the drill rod to drill, and the drill bit expands under the action of soil pressure to cause the diameter of the drilled hole to be larger than the outer diameter of the pipe pile, thereby ensuring that the pipe pile sinks synchronously with the drill bit under the action of zero pile sinking resistance or a smaller pile sinking resistance; the residual soil generated by the drilling is brought out to the ground through the spiral blades on the long spiral drill rod in the inner cavity of the pipe pile.
可选地,所述步骤S3进一步包括:上、下两节管桩之间通过焊接的方式连接,并进行密闭性处理;上、下两节管桩之间的注浆导管通过高强度铝塑管进行连通。Optionally, the step S3 further comprises: connecting the upper and lower sections of the pipe piles by welding and performing airtight treatment; and connecting the grouting conduits between the upper and lower sections of the pipe piles by a high-strength aluminum-plastic pipe.
可选地,所述步骤S9包括:把所述盖板置于管桩顶部,将其与管桩接触部位密封;把桩内已布置过的管道穿过盖板的预留孔,并对所述预留孔进行密封。Optionally, step S9 includes: placing the cover plate on the top of the pipe pile and sealing the contact portion between the cover plate and the pipe pile; passing the pipe arranged in the pile through the reserved hole of the cover plate and sealing the reserved hole.
应理解,在本实用新型范围内中,本实用新型的上述各技术特征和在下文(如实施例)中具体描述的各技术特征之间都可以互相组合,从而构成新的或优选的技术方案。限于篇幅,在此不再一一累述。It should be understood that within the scope of the present invention, the above-mentioned technical features of the present invention and the technical features specifically described below (such as embodiments) can be combined with each other to form a new or preferred technical solution. Due to space limitations, they will not be described one by one here.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本实用新型一个实例中的路桥用储能除冰系统的示意图;FIG1 is a schematic diagram of an energy storage deicing system for roads and bridges in one embodiment of the utility model;
图2是本实用新型一个实例中的单根桩基的示意图;FIG2 is a schematic diagram of a single pile foundation in an example of the present utility model;
图3是本实用新型一个实例中的桩基断面的示意图;3 is a schematic diagram of a pile foundation section in an example of the utility model;
图4是本实用新型一个实例中的路面换热部分的示意图。FIG. 4 is a schematic diagram of a road surface heat exchange portion in an example of the present utility model.
具体实施方式Detailed ways
本发明人经过广泛而深入的研究,通过大量筛选,首次开发了一种路桥用储能除冰系统及,与现有技术相比,本实用新型用一种大直径、非挤土、高承载力且内壁具有防腐特性的管桩作为桥梁的桩基;向管桩中充入电解液,作为储能介质,实现储能的目的;利用循环泵系统使得电解液在管桩和电堆之间循环,达到充放电的目的;充入的电能可以是来自交通道路沿线铺设的光伏和风电机组等绿色能源,放出的电能可以用于对道路加热以及其它运营项目。同时,在管桩的内部埋设导热管,可将电解液的热量和地下岩土体的热量一并提取出来,用以实现路面防结冰;本实用新型提供将“能源网”和“交通网”融合,能够有效解决地热管防除冰系统中的效率问题、能耗问题,并且在满足防、除冰的基础需求的同时,还能兼顾充放电功能,服务交通网的用能需求,具有较好的经济效益,在此基础上完成了本实用新型。After extensive and in-depth research and a large amount of screening, the inventors have developed for the first time an energy storage and deicing system for roads and bridges. Compared with the prior art, the utility model uses a large-diameter, non-soil-squeezing, high-bearing-capacity pipe pile with an inner wall having anti-corrosion properties as the pile foundation of the bridge; electrolyte is filled into the pipe pile as an energy storage medium to achieve the purpose of energy storage; a circulating pump system is used to circulate the electrolyte between the pipe pile and the battery stack to achieve the purpose of charging and discharging; the charged electric energy can come from green energy such as photovoltaic and wind turbines laid along the traffic roads, and the released electric energy can be used for road heating and other operational projects. At the same time, a heat pipe is buried inside the pipe pile to extract the heat of the electrolyte and the heat of the underground rock and soil together to prevent the road from icing. The utility model provides an integration of the "energy network" and the "transportation network", which can effectively solve the efficiency and energy consumption problems in the geothermal pipe anti-icing and de-icing system, and while meeting the basic needs of anti-icing and de-icing, it can also take into account the charging and discharging functions, serve the energy needs of the transportation network, and has good economic benefits. On this basis, the utility model is completed.
术语the term
如本文所用,术语“传热介质输送管道”、“地下换热管道”等可互换使用。As used herein, the terms "heat transfer medium transport pipeline", "underground heat exchange pipeline" and the like may be used interchangeably.
本实用新型的主要优点包括:The main advantages of the utility model include:
(a) 可以使得兼具技术可行、经济适用和安全可靠的储能系统与桥梁的桩基系统完美地融合在一起,创新地解决了储能系统在交通网中的空间限制问题,使得空间利用更加节约;(a) It can perfectly integrate the energy storage system that is both technically feasible, economical, safe and reliable with the pile foundation system of the bridge, innovatively solving the space limitation problem of the energy storage system in the transportation network and making space utilization more economical;
(b) 创新地将储能系统中的热量和地下岩土体的热量一并提取出来,用以实现路面防结冰。在满足防、除冰的基础需求的同时,还能兼顾充放电功能,服务交通网的用能需求,具有较好的经济效益;(b) Innovatively extract the heat in the energy storage system and the heat in the underground rock and soil to prevent the road from icing. While meeting the basic needs of anti-icing and de-icing, it can also take into account the charging and discharging functions, serve the energy needs of the transportation network, and has good economic benefits;
(c) 无论是储能还是除冰过程均低碳环保;(c) Both the energy storage and de-icing processes are low-carbon and environmentally friendly;
(d) 由于各部件设置在地下,不容易被接触和破坏,使用寿命长。(d) As all components are installed underground, they are not easily touched or damaged and have a long service life.
下面结合具体实施例,进一步阐述本实用新型。应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外,附图为示意图,因此本实用新型装置和设备的并不受所述示意图的尺寸或比例限制。The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, the accompanying drawings are schematic diagrams, so the device and equipment of the present invention are not limited by the size or proportion of the schematic diagrams.
需要说明的是,在本专利的权利要求和说明书中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in the claims and description of this patent, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one" do not exclude the existence of other identical elements in the process, method, article or device including the elements.
实施例Example
本实施例的路桥用储能除冰系统如图1-4所示。The energy storage deicing system for roads and bridges of this embodiment is shown in Figures 1-4.
如图1所示,该系统包括:正极桩(1)、负极桩(2)、电解液输送单元、电堆(4)、路面换热部分(5)、逆变器(6)、阀门系统(7)、热交换单元(8)、传热介质输送单元和综合管控单元(9)。As shown in FIG1 , the system includes: a positive electrode pile (1), a negative electrode pile (2), an electrolyte transport unit, a battery stack (4), a road surface heat exchange part (5), an inverter (6), a valve system (7), a heat exchange unit (8), a heat transfer medium transport unit and an integrated management and control unit (9).
正极桩(1)是一种内部能够存储正极电解液的大直径管桩;负极桩(2)是一种内部能够存储负极电解液的大直径管桩;电解液输送单元是由电解液输送管道(107)与循环泵(301)组成;电堆(4)能够让正极电解液和负极电解液在其内部发生反应,实现化学能和电能之间相互转换。The positive electrode pile (1) is a large-diameter pipe pile capable of storing positive electrode electrolyte; the negative electrode pile (2) is a large-diameter pipe pile capable of storing negative electrode electrolyte; the electrolyte delivery unit is composed of an electrolyte delivery pipeline (107) and a circulation pump (301); the battery stack (4) can allow the positive electrode electrolyte and the negative electrode electrolyte to react inside it, thereby realizing the mutual conversion between chemical energy and electrical energy.
路面换热部分(5)是由铺设在路面下的换热管、温度-应力传感器(503)、以及与换热管上表面接触的导热材料(501)和与换热管下表面接触的保温隔热材料(502);传热介质输送单元是由传热介质输送管道(108)与循环泵(302)组成。The road surface heat exchange part (5) is composed of a heat exchange tube laid under the road surface, a temperature-stress sensor (503), a heat conductive material (501) in contact with the upper surface of the heat exchange tube, and a heat insulation material (502) in contact with the lower surface of the heat exchange tube; the heat transfer medium conveying unit is composed of a heat transfer medium conveying pipeline (108) and a circulation pump (302).
电解液输送单元利用电解液输送管道(107)将一个或多个正极桩(1)(或负极桩(2))连接起来,再接入电堆(4),并利用循环泵(301)使正极电解液(或负极电解液)在正极桩(1)(或负极桩(2))和电堆(4)中循环,实现电能的储存与释放。电堆(4)通过逆变器(6)外接电源侧的电能和用户侧的负载。The electrolyte delivery unit uses an electrolyte delivery pipeline (107) to connect one or more positive electrode piles (1) (or negative electrode piles (2)), and then connects them to the battery stack (4), and uses a circulation pump (301) to circulate the positive electrode electrolyte (or negative electrode electrolyte) in the positive electrode pile (1) (or negative electrode pile (2)) and the battery stack (4), thereby realizing the storage and release of electric energy. The battery stack (4) is connected to the electric energy on the external power supply side and the load on the user side through the inverter (6).
传热介质输送单元中各传热介质输送管道(108)的主体埋设在正极桩(1)或负极桩(2)中,两端分别通过阀门系统(7)汇入热交换单元(8)的两侧,并利用循环泵(302)使得传热介质在传热介质输送管道(108)中循环流动,实现正极桩(1)或负极桩(2)内热量与热交换单元(8)中的热量交换。The main body of each heat transfer medium delivery pipeline (108) in the heat transfer medium delivery unit is buried in the positive electrode pile (1) or the negative electrode pile (2), and the two ends are respectively connected to the two sides of the heat exchange unit (8) through the valve system (7), and the circulation pump (302) is used to make the heat transfer medium circulate in the heat transfer medium delivery pipeline (108), so as to realize the heat exchange between the positive electrode pile (1) or the negative electrode pile (2) and the heat exchange unit (8).
换热模块包括电加热部分(10),该电加热部分(10)是通过液流电池产生的电能或者其他外部电源供给的电能加热电发热设备(例如电阻丝等)而产生热量。电加热部分(10)在地下换热管道提供的热量不足以实施路面除冰,或者路面除冰效率较低时,提供辅助的热源。The heat exchange module comprises an electric heating part (10), which generates heat by heating an electric heating device (such as a resistance wire, etc.) with electric energy generated by a flow battery or electric energy supplied by other external power sources. The electric heating part (10) provides an auxiliary heat source when the heat provided by the underground heat exchange pipeline is insufficient for deicing the road surface or the deicing efficiency of the road surface is low.
综合管控单元(9)是由软件系统、传感器、控制器和仪表等组成,既能够控制电堆(4)的充放电,又能让正极桩(1)或负极桩(2)中的热量通过换热单元与路面换热部分(5)中的热量交换。The integrated control unit (9) is composed of a software system, sensors, controllers and instruments, etc., and can control the charging and discharging of the battery stack (4), and can also allow the heat in the positive electrode pile (1) or the negative electrode pile (2) to be exchanged with the heat in the road surface heat exchange part (5) through the heat exchange unit.
正极桩(1)或负极桩(2)是由预制管桩(111)、桩靴(101)、底部密封体(102)和顶部盖板(110)组成。The positive electrode pile (1) or the negative electrode pile (2) is composed of a prefabricated pipe pile (111), a pile shoe (101), a bottom sealing body (102) and a top cover plate (110).
预制管桩(111)的直径可大于800mm,内壁具有防腐蚀性,承载力可达到1500吨以上。预制管桩(111)进一步包括:内壁预埋有注浆导管(106),底部设置有出浆口(103),侧壁设有注浆口(105),并依靠端头(109)联结。The diameter of the prefabricated pipe pile (111) can be greater than 800 mm, the inner wall is corrosion-resistant, and the bearing capacity can reach more than 1,500 tons. The prefabricated pipe pile (111) further includes: a grouting conduit (106) is pre-buried in the inner wall, a grouting outlet (103) is provided at the bottom, and a grouting outlet (105) is provided on the side wall, and the piles are connected by an end head (109).
顶部盖板(110)具有防腐蚀特性,并预留有孔,可让电解液输送管道(107)和传热介质输送管从孔中穿过。The top cover plate (110) has anti-corrosion properties and is provided with holes through which the electrolyte delivery pipe (107) and the heat transfer medium delivery pipe can pass.
阀门系统(7)包括:四通阀。The valve system (7) comprises: a four-way valve.
热交换单元(8)是由压缩机、蒸发器、冷凝器、膨胀阀和管路系统组成。The heat exchange unit (8) is composed of a compressor, an evaporator, a condenser, an expansion valve and a piping system.
电堆(4)能够让正极电解液和负极电解液在其内部发生反应,包括:The battery stack (4) allows the positive electrode electrolyte and the negative electrode electrolyte to react within it, including:
。 .
铺设在路面下的换热管包括:换热管周边填充有定型相变储热材料。The heat exchange tubes laid under the road surface include: the periphery of the heat exchange tubes is filled with a shaped phase change heat storage material.
与换热管上表面接触的导热材料(501)包括:含有碳酸钙的胶凝材料,或通过微生物诱导碳酸钙沉淀形成的固化体。与换热管下表面接触的保温隔热材料(502)包括:含有硅、铝的固体废弃物在激发条件下获得的胶凝材料。The heat-conducting material (501) in contact with the upper surface of the heat exchange tube includes: a gelling material containing calcium carbonate, or a solidified body formed by microbial induction of calcium carbonate precipitation. The heat-insulating material (502) in contact with the lower surface of the heat exchange tube includes: a gelling material obtained under stimulating conditions from solid waste containing silicon and aluminum.
电解液输送单元包括:电解液输送管道(107)上布置换热装置(5),可把电堆(4)中的热量通过换热装置(5)与用户侧的热量交换。The electrolyte delivery unit comprises: a heat exchange device (5) arranged on an electrolyte delivery pipeline (107), which can exchange heat in the battery stack (4) with heat on the user side through the heat exchange device (5).
各传热介质输送管道(108)的主体埋设在正极桩(1)或负极桩(2)中,包括:传热介质输送管道(108)穿过顶部盖板(110)后,布置于预制管桩(111)内部。The main body of each heat transfer medium delivery pipeline (108) is buried in the positive pole pile (1) or the negative pole pile (2), including: the heat transfer medium delivery pipeline (108) passes through the top cover plate (110) and is arranged inside the prefabricated pipe pile (111).
电源侧的电能,包括:电网、光伏、风电所提供的电能。The electric energy on the power supply side includes the electric energy provided by the power grid, photovoltaic power and wind power.
上述路桥用储能除冰系统的建造安装方法包括以下步骤:The construction and installation method of the above-mentioned road and bridge energy storage deicing system includes the following steps:
S1.预制管桩的制造;S1. Manufacture of prefabricated pipe piles;
S2.下部基础结构施工:S2. Construction of lower foundation structure:
S2.1.钻孔-沉桩;S2.1. Drilling-pile driving;
S2.2.接桩;S2.2. Connecting piles;
S2.3.重复S2.1和S2.2直至桩长达到设计长度或桩端有效嵌入设计地层;S2.3. Repeat S2.1 and S2.2 until the pile length reaches the designed length or the pile end is effectively embedded in the designed stratum;
S2.4.清淤封底;S2.4. Desilting and bottom sealing;
S2.5.重复S2.1至S2.4直至完成所有桩基施工;S2.5. Repeat S2.1 to S2.4 until all pile foundation construction is completed;
S2.6.密封性测试和桩体检测;S2.6. Sealing test and pile inspection;
S2.7.桩内布置传热介质输送管道(108);S2.7. Heat transfer medium delivery pipeline (108) is arranged inside the pile;
S2.8.桩内注入电解液;S2.8. Inject electrolyte into the pile;
S2.9.安装顶部盖板(110);S2.9. Install the top cover (110);
S3.桩基上部结构施工;S3. Construction of pile foundation superstructure;
S4.路面换热部分施工;S4. Construction of road surface heat exchange part;
S5.安装电解液输送单元、电堆(4)、逆变器(6);S5. Installing the electrolyte delivery unit, the battery stack (4), and the inverter (6);
S13.将各设备接入综合管控单元(9);S13. Connect each device to the integrated control unit (9);
S14.调试。S14. Debugging.
S15.运行。S15. Run.
S1.预制管桩的制造,包括:在工厂预制管桩的同时,将注浆管预埋在管桩的管壁中;管桩的内壁进行防腐处置。S1. The manufacture of prefabricated pipe piles includes: embedding grouting pipes in the pipe wall of the pipe piles while prefabricating the pipe piles in the factory; and performing anti-corrosion treatment on the inner wall of the pipe piles.
注浆管包括内径20mm、壁厚4mm的铝塑管。The grouting pipe includes an aluminum-plastic pipe with an inner diameter of 20 mm and a wall thickness of 4 mm.
S2.1.钻孔-沉桩,包括:将可扩大-可收缩的钻头与长螺旋钻杆连接后通过大直径管桩的内腔进入待沉桩地层;驱动钻杆进行钻孔,在土压力的作用下钻头扩大造成钻孔成孔孔径大于管桩外径,保证管桩在零沉桩阻力或较小沉桩阻力的作用下跟随钻头同步下沉;钻孔产生的残渣土通过管桩内腔的长螺旋钻杆上的螺旋叶片带出至地面。S2.1. Drilling and pile driving, comprising: connecting an expandable and retractable drill bit to a long spiral drill rod and entering the stratum to be piled through the inner cavity of a large-diameter pipe pile; driving the drill rod to drill, and under the action of soil pressure, the drill bit expands to cause the diameter of the drilled hole to be larger than the outer diameter of the pipe pile, ensuring that the pipe pile sinks synchronously with the drill bit under the action of zero pile driving resistance or a relatively small pile driving resistance; the residual soil generated by the drilling is brought out to the ground through the spiral blades on the long spiral drill rod in the inner cavity of the pipe pile.
S2.2.接桩,包括:上下两节管桩之间通过焊接的方式连接,并进行密闭性处理;上下两节管桩之间的注浆管通过高强度铝塑管进行连通。S2.2. Pile connection, including: connecting the upper and lower sections of the pipe piles by welding and performing airtight treatment; the grouting pipes between the upper and lower sections of the pipe piles are connected by a high-strength aluminum-plastic pipe.
S2.4.清淤封底,包括:清理孔底渣土后,通过管腔向孔底灌注混凝土,并对孔底混凝土进行防腐处置。S2.4. Desilting and bottom sealing, including: after cleaning the debris at the bottom of the hole, pouring concrete into the bottom of the hole through the pipe cavity and performing anti-corrosion treatment on the concrete at the bottom of the hole.
S2.7.桩内布置传热介质输送管道(108),包括:桩内分段设置内支撑,并将(108)传热介质输送管道与内支撑绑扎,用于固定(108)传热介质输送管道并减轻其悬挂重力。S2.7. Arrange the heat transfer medium delivery pipeline (108) in the pile, including: setting internal supports in sections in the pile, and tying the heat transfer medium delivery pipeline (108) to the internal supports to fix the heat transfer medium delivery pipeline (108) and reduce its hanging weight.
S1.预制管桩的制造和S2.7.桩内布置传热介质输送管道(108),包括:在工厂预制管桩的同时,将传热介质输送管道(108)预埋在管桩的管壁中。S1. Manufacturing of prefabricated pipe piles and S2.7. Arranging a heat transfer medium delivery pipeline (108) in the piles, including: pre-burying the heat transfer medium delivery pipeline (108) in the pipe wall of the pipe piles while prefabricating the pipe piles in the factory.
S2.3.重复S2.1和S2.2直至桩长达到设计长度或桩端有效嵌入设计地层之后,进一步包括:通过预埋在管桩管壁中的注浆管进行桩侧注浆。S2.3. Repeat S2.1 and S2.2 until the pile length reaches the designed length or the pile end is effectively embedded in the designed stratum, further comprising: performing pile side grouting through a grouting pipe pre-buried in the wall of the pile.
S4.路面换热部分施工,包括:先铺设保温层(502),再安装换热管,最后铺设导热材料(501)。S4. Construction of the road surface heat exchange part includes: first laying the insulation layer (502), then installing the heat exchange pipe, and finally laying the heat conductive material (501).
S11.安装电解液输送单元、电堆(4)、逆变器(6),包括:将各正极桩(1)用电解液输送管道(107)连接起来,并通过循环泵(301)接入电堆(4)的正极;将各负极桩(2)用电解液输送管道(107)连接起来,并通过循环泵(301)接入电堆(4)的负极;将电堆(4)与逆变器(6)连接;将逆变器(6)与电源和负载连接。S11. Installing an electrolyte delivery unit, a battery stack (4), and an inverter (6), including: connecting the positive electrode piles (1) with an electrolyte delivery pipe (107), and connecting them to the positive electrode of the battery stack (4) through a circulation pump (301); connecting the negative electrode piles (2) with an electrolyte delivery pipe (107), and connecting them to the negative electrode of the battery stack (4) through a circulation pump (301); connecting the battery stack (4) with the inverter (6); and connecting the inverter (6) with a power source and a load.
在本实用新型提及的所有文献都在本申请中引用作为参考,就如同每一篇文献被单独引用作为参考那样。此外应理解,在阅读了本实用新型的上述讲授内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。All documents mentioned in this utility model are cited as references in this application, just as each document is cited as reference separately. In addition, it should be understood that after reading the above teaching content of the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the claims attached to this application.
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