CN221337412U - Automatic pipe welding machine device - Google Patents
Automatic pipe welding machine device Download PDFInfo
- Publication number
- CN221337412U CN221337412U CN202323318234.4U CN202323318234U CN221337412U CN 221337412 U CN221337412 U CN 221337412U CN 202323318234 U CN202323318234 U CN 202323318234U CN 221337412 U CN221337412 U CN 221337412U
- Authority
- CN
- China
- Prior art keywords
- welding
- frame
- automatic pipe
- dust collection
- chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003466 welding Methods 0.000 title claims abstract description 54
- 239000000428 dust Substances 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 239000000779 smoke Substances 0.000 claims abstract description 23
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 17
- 229910001220 stainless steel Inorganic materials 0.000 claims description 14
- 239000010935 stainless steel Substances 0.000 claims description 14
- 238000005245 sintering Methods 0.000 claims description 13
- 229910052799 carbon Inorganic materials 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 abstract description 14
- 239000010959 steel Substances 0.000 abstract description 14
- 210000001503 joint Anatomy 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000000746 purification Methods 0.000 abstract description 6
- 239000000126 substance Substances 0.000 abstract description 6
- 238000001914 filtration Methods 0.000 abstract description 5
- 239000003496 welding fume Substances 0.000 abstract description 5
- 230000036541 health Effects 0.000 abstract description 4
- 235000019506 cigar Nutrition 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000004071 soot Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
Abstract
The utility model discloses an automatic pipe welding machine device, which relates to the technical field of welding equipment and adopts the following scheme: the automatic smoke eliminator comprises a frame, wherein a PLC electric cabinet and a smoke eliminator are respectively arranged at the lower part of the frame, a rotary clamping mechanism and a welding mechanism are respectively arranged on the frame, and the rotary clamping mechanisms are positioned at two ends of the frame; this automatic pipe welder device, the gyration fixture through the frame both ends setting, greatly made things convenient for the butt joint work between flange and the steel pipe, and the gyration fixture of symmetry also can ensure the centering effect of flange and steel pipe, only need single operation during the butt joint can, reduce the input of labour and reduce the location required time, raise the efficiency, when the welding, the produced welding fume is collected from the dust cover and is gathered together and get into in the cigar remover and carry out purification treatment, through filtering, absorbing mode, the emission of the harmful substance that produces in the effective reduction welding process, the health of protection welder reduces the pollution to surrounding environment simultaneously.
Description
Technical Field
The utility model relates to the technical field of welding equipment, in particular to an automatic pipe welding machine device.
Background
Welding, also called fusion welding, is a manufacturing process and technique for joining metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure, and at present, the welding technique is a conventional process and technique for manufacturing, and has been developed very rapidly in industrial applications in recent years, and with the development of industry, the pipe installation engineering is increasing.
According to the general requirement of industry, when the flange is assembled and welded with the steel pipe, the flange needs to be positioned for welding, when the steel pipe and the flange are positioned, the flange needs to be moved up for butt joint with the pipe orifice, and the sizes of the end face of the flange and the end face of the pipe orifice are measured by matching with each other, so that the flange is ensured to be in the center, the flange plane needs to be perpendicular to the axis of the steel pipe, and the coaxial axes of the bolt holes corresponding to the two flanges are ensured, thus wasting time and manpower and material resources.
Disclosure of utility model
The utility model provides an automatic pipe welding machine device which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the automatic pipe welder device comprises a frame, wherein a PLC electric cabinet and a smoke eliminator are respectively arranged at the lower part of the frame, a rotary clamping mechanism and a welding mechanism are respectively arranged on the frame, the rotary clamping mechanism is positioned at two ends of the frame, the welding mechanism is positioned at one side of the rotary clamping mechanism, and the smoke eliminator, the positioning clamping mechanism and the welding mechanism are electrically connected with the PLC electric cabinet; the smoke eliminator comprises a shell, a stainless steel sintering net filter element, an active carbon filter element and a medium-pressure fan, wherein a primary filter chamber, a secondary filter chamber and a fan chamber are sequentially arranged in the shell, the primary filter chamber, the secondary filter chamber and the fan chamber are communicated with each other, the stainless steel sintering net filter element is arranged in the primary filter chamber, the active carbon filter element is arranged in the secondary filter chamber, and the medium-pressure fan is arranged in the fan chamber; the rotary clamping mechanism comprises a main shaft box, a three-jaw chuck and a dust hood, wherein the three-jaw chuck is fixed on a main shaft of the main shaft box, and the dust hood is arranged on the main shaft box and is connected with a smoke eliminator through a dust collection pipe; the welding mechanism comprises an X-axis linear module, a Z-axis linear module, a hollow rotating table, a seat plate and a welding gun, wherein the Z-axis linear module is arranged on a sliding table of the X-axis linear module, the hollow rotating table is arranged on a sliding table of the Z-axis linear module, the seat plate is arranged on a rotating disc of the hollow rotating table, and the welding gun is arranged on the seat plate.
Further, a dust collection interface is arranged on the shell and is positioned on the side wall of the primary filter chamber.
Further, the dust collection interface is at least provided with a pair of dust collection interfaces, and is connected with dust collection covers positioned at two ends of the frame through dust collection pipes.
Furthermore, one end of the core cavity of the stainless steel sintering net filter element and one end of the core cavity of the active carbon filter element are both of a closed structure, and the other end of the core cavity is of an open structure.
Further, the air inlet end of the medium-pressure fan is communicated with the core cavity of the active carbon filter element, and the air outlet end of the medium-pressure fan extends out of the shell.
Further, the dust hood is of a semicircular structure, and the dust hood is arranged around the outer side of the three-jaw chuck.
Compared with the prior art, the utility model provides an automatic pipe welding machine device, which has the following beneficial effects:
This automatic pipe welder device, the gyration fixture through the frame both ends setting, greatly made things convenient for the butt joint work between flange and the steel pipe, and the gyration fixture of symmetry also can ensure the centering effect of flange and steel pipe, only need single operation during the butt joint can, reduce the input of labour and reduce the location required time, raise the efficiency, when the welding, the produced welding fume is collected from the dust cover and is gathered together and get into in the cigar remover and carry out purification treatment, through filtering, absorbing mode, the emission of the harmful substance that produces in the effective reduction welding process, the health of protection welder reduces the pollution to surrounding environment simultaneously.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a cross-sectional view of a soot blower of the present utility model;
FIG. 3 is a side view of the swing clamp mechanism of the present utility model;
Fig. 4 is a structural view of a welding mechanism according to the present utility model.
In the figure: 1. a frame; 2. a PLC electric control box; 3. a smoke removing device; 31. a housing; 32. stainless steel sintering net filter element; 33. an activated carbon filter element; 34. a medium-pressure fan; 35. a primary filter chamber; 36. a secondary filter chamber; 37. a fan chamber; 38. a dust collection interface; 4. a rotary clamping mechanism; 41. a spindle box; 42. a three-jaw chuck; 43. a dust hood; 5. a welding mechanism; 51. an X-axis linear module; 52. a Z-axis straight line module; 53. a hollow rotary table; 54. a seat plate; 55. and a welding gun.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the utility model discloses an automatic pipe welder device, which comprises a frame 1, wherein a PLC electric cabinet 2 and a smoke remover 3 are respectively arranged at the lower part of the frame 1, a rotary clamping mechanism 4 and a welding mechanism 5 are respectively arranged on the frame 1, the rotary clamping mechanism 4 is positioned at two ends of the frame 1, the welding mechanism 5 is positioned at one side of the rotary clamping mechanism 4, the smoke remover 3, a positioning clamping mechanism and the welding mechanism 5 are electrically connected with the PLC electric cabinet 2, the butt joint work between a flange and a steel pipe is greatly facilitated through the rotary clamping mechanisms 4 arranged at two ends of the frame 1, the symmetrical rotary clamping mechanisms 4 can also ensure the centering effect of the flange and the steel pipe, only a single person is required to operate during butt joint, the labor input and the positioning time are reduced, the efficiency is improved, and simultaneously, the generated smoke and dust can be collected and gathered into the smoke remover 3 for purification treatment through a filtering and adsorbing mode, the emission of harmful substances generated in the welding process is effectively reduced, the health of a welder is protected, and the pollution to the surrounding environment is reduced;
The smoke eliminator 3 comprises a shell 31, a stainless steel sintering net filter element 32, an active carbon filter element 33 and a medium-pressure fan 34, wherein a primary filter chamber 35, a secondary filter chamber 36 and a fan chamber 37 are sequentially arranged in the shell 31, the primary filter chamber 35, the secondary filter chamber 36 and the fan chamber 37 are mutually communicated, the stainless steel sintering net filter element 32 is arranged in the primary filter chamber 35, the active carbon filter element 33 is arranged in the secondary filter chamber 36, and the medium-pressure fan 34 is arranged in the fan chamber 37;
The rotary clamping mechanism 4 comprises a main shaft box 41, a three-jaw chuck 42 and a dust hood 43, wherein the three-jaw chuck 42 is fixed on a main shaft of the main shaft box 41, and the dust hood 43 is arranged on the main shaft box 41 and is connected with the smoke eliminator 3 through a dust collection pipe;
the welding mechanism 5 comprises an X-axis linear module 51, a Z-axis linear module 52, a hollow rotary table 53, a seat plate 54 and a welding gun 55, wherein the Z-axis linear module 52 is installed on a sliding table of the X-axis linear module 51, the hollow rotary table 53 is installed on a sliding table of the Z-axis linear module 52, the seat plate 54 is installed on a rotary table of the hollow rotary table 53, and the welding gun 55 is installed on the seat plate 54.
Specifically, the housing 31 is provided with a dust collection port 38, and the dust collection port 38 is located on a side wall of the primary filter chamber 35.
In this embodiment, the dust collection interface 38 is used to introduce external air into the interior of the soot blower 3 for purification treatment under the action of the medium-pressure fan 34.
Specifically, at least one pair of dust collection interfaces 38 is provided, and is connected to dust collection covers 43 located at two ends of the frame 1 through dust collection pipes.
In this embodiment, the dust suction port 38 is used to connect the dust suction cover 43 through a dust suction pipe, and after the medium pressure fan 34 is started, the welding fume generated by welding can be sucked into the smoke eliminator 3 from the dust suction cover 43.
Specifically, the core cavities of the stainless steel sintering net filter core 32 and the active carbon filter core 33 are of a closed structure at one end and of an open structure at the other end.
In this embodiment, the stainless steel sintered net filter element 32 is a novel filter material with higher strength and overall rigidity, which is formed by adopting a plurality of layers of stainless steel nets through special lamination pressing and vacuum sintering, is used for gas filtration and treatment, can remove tiny particles, dust, particles and other pollutants in the air, ensures the cleanness and safety of the production environment, has good adsorption effect, can effectively absorb harmful substances or odor molecules, and prevents the harmful substances or odor molecules from continuously diffusing and polluting the environment.
Specifically, the air inlet end of the medium-pressure fan 34 is communicated with the core cavity of the activated carbon filter element 33, and the air outlet end of the medium-pressure fan 34 extends out of the shell 31.
In this embodiment, when the smoke eliminator 3 is in operation, the welding smoke is first introduced into the primary filter chamber 35, filtered by the stainless steel sintering net filter element 32, introduced into the secondary filter chamber 36 through the filter holes of the stainless steel sintering net filter element 32, adsorbed and purified by the activated carbon filter element 33, and then discharged outside under the action of the medium-pressure fan 34.
Specifically, the dust hood 43 has a semicircular structure, and the dust hood 43 is disposed around the outer side of the three-jaw chuck 42.
In this embodiment, welding fume generated during welding is collected from the dust-absorbing cover 43 and enters the smoke eliminator 3 for purification treatment.
When the welding machine is used, firstly, when the equipment is assembled, the three-jaw chucks 42 of the rotary clamping mechanisms 4 on two sides are required to be positioned on the same axis, before welding, the flanges and the steel pipes are respectively clamped on the rotary clamping mechanisms 4 on two sides (namely clamped by the three-jaw chucks 42), the butt joint between the flanges and the steel pipes is greatly facilitated, the symmetrical rotary clamping mechanisms 4 can also ensure the centering effect of the flanges and the steel pipes, only a single operator is required during butt joint, the labor input is reduced, the time required for positioning is shortened, the spindle box 41 (which is an important part of a machine tool and is used for arranging a working spindle of the machine tool, a transmission part thereof and a corresponding additional mechanism, and mainly functions of starting, braking, speed changing, reversing and the like of the spindle) are required to drive the three-jaw chucks 42 to rotate, the welding mechanism 5 is utilized to carry out the welding operation (the welding gun 55 is moved to the upper part of a welding part through the X-axis linear module 51 and the Z-axis linear module 52, and simultaneously the head of the welding gun 55 is rotated to a proper inclination angle through the hollow rotary table 53), and the generated welding smoke dust cover 43 is collected and enters the inside the cleaning machine tool to clean the welding machine, the smoke dust cover 3 is reduced, the environmental pollution is effectively reduced, and the environmental pollution is reduced by the welding process is effectively generated.
To sum up, this automatic pipe welder device, the gyration fixture 4 through frame 1 both ends setting has greatly made things convenient for the butt joint work between flange and the steel pipe, and the centering effect of flange and steel pipe also can be ensured to the gyration fixture 4 of symmetry, only need single operation during the butt joint can, reduce the input of labour and reduce the location required time, raise the efficiency, simultaneously when the welding, the produced welding fume is gathered together from dust cover 43 and is got into in the cigar remover 3 and carry out purification treatment, through filtering, absorbing mode, effectively reduce the emission of harmful substance that produces in the welding process, protect welder's health, reduce the pollution to surrounding environment simultaneously.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. An automatic pipe welder device, comprising a frame (1), characterized in that: the lower part of the frame (1) is respectively provided with a PLC electric cabinet (2) and a smoke eliminator (3), the frame (1) is respectively provided with a rotary clamping mechanism (4) and a welding mechanism (5), the rotary clamping mechanism (4) is positioned at two ends of the frame (1), the welding mechanism (5) is positioned at one side of the rotary clamping mechanism (4), and the smoke eliminator (3), the positioning clamping mechanism and the welding mechanism (5) are electrically connected with the PLC electric cabinet (2);
The smoke eliminator (3) comprises a shell (31), a stainless steel sintering net filter element (32), an active carbon filter element (33) and a medium-pressure fan (34), wherein a primary filter chamber (35), a secondary filter chamber (36) and a fan chamber (37) are sequentially arranged in the shell (31), the primary filter chamber (35), the secondary filter chamber (36) and the fan chamber (37) are communicated with each other, the stainless steel sintering net filter element (32) is arranged in the primary filter chamber (35), the active carbon filter element (33) is arranged in the secondary filter chamber (36), and the medium-pressure fan (34) is arranged in the fan chamber (37);
The rotary clamping mechanism (4) comprises a main shaft box (41), a three-jaw chuck (42) and a dust hood (43), wherein the three-jaw chuck (42) is fixed on the main shaft of the main shaft box (41), and the dust hood (43) is arranged on the main shaft box (41) and is connected with the smoke remover (3) through a dust collection pipe;
the welding mechanism (5) comprises an X-axis linear module (51), a Z-axis linear module (52), a hollow rotating table (53), a seat plate (54) and a welding gun (55), wherein the Z-axis linear module (52) is arranged on a sliding table of the X-axis linear module (51), the hollow rotating table (53) is arranged on a sliding table of the Z-axis linear module (52), the seat plate (54) is arranged on a rotating table of the hollow rotating table (53), and the welding gun (55) is arranged on the seat plate (54).
2. An automatic pipe welder apparatus according to claim 1, wherein: the shell (31) is provided with a dust collection interface (38), and the dust collection interface (38) is positioned on the side wall of the primary filter chamber (35).
3. An automatic pipe welder apparatus according to claim 2, wherein: the dust collection interfaces (38) are at least provided with a pair, and are connected with dust collection covers (43) positioned at two ends of the frame (1) through dust collection pipes.
4. An automatic pipe welder apparatus according to claim 1, wherein: the core cavity of stainless steel sintering net filter core (32) and active carbon filter core (33) is closed structure in one end, and open structure in the other end.
5. An automatic pipe welder apparatus according to claim 1, wherein: the air inlet end of the medium-pressure fan (34) is communicated with the core cavity of the active carbon filter core (33), and the air outlet end of the medium-pressure fan (34) extends out of the shell (31).
6. An automatic pipe welder apparatus according to claim 1, wherein: the dust hood (43) is of a semicircular structure, and the dust hood (43) is arranged around the outer side of the three-jaw chuck (42).
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221337412U true CN221337412U (en) | 2024-07-16 |
Family
ID=
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2020087939A1 (en) | Smoke and dust treatment apparatus for welding | |
| CN107717222A (en) | One kind is based on laser-beam welding machine weldering gas purifying processing device | |
| CN108296683A (en) | It is a kind of that there is the welding equipment for removing weldering hood | |
| CN212884056U (en) | Dust extraction that welding shop used | |
| CN221337412U (en) | Automatic pipe welding machine device | |
| CN220533323U (en) | Smoke dust collecting device for welding workshop | |
| CN212914898U (en) | Sewing machine accessory welding device with smoke and dust removing function | |
| CN114799431B (en) | Submerged arc welding device with dust removal function and dust removal method thereof | |
| CN213160019U (en) | Dust removal and noise reduction device for mechanical production | |
| CN111773903B (en) | Production welding device capable of purifying welding smoke | |
| CN213645323U (en) | Milling machine dust removal mechanism | |
| CN112475701A (en) | Intelligent welding robot based on machine vision | |
| CN220703768U (en) | Collecting device for aluminum ash waste treatment | |
| CN214161689U (en) | Electronic equipment soldering tin device for electronic engineering | |
| CN217988731U (en) | Welding fume collecting filter | |
| CN220407411U (en) | High-power ultrasonic precise vibration welding equipment | |
| CN112091507B (en) | Electric control clamp based on robot welding and application method thereof | |
| CN218901239U (en) | Movable waste gas purifying treatment device | |
| CN216367158U (en) | High-efficient purification unit of welding waste gas | |
| CN220993091U (en) | Two spot welding special plane | |
| CN213761140U (en) | Automatic dust removal device for laser welding machine | |
| CN213885574U (en) | Bearing grinder oil mist processing apparatus | |
| CN214809229U (en) | Inverter type gas shielded welding machine capable of absorbing welding smoke | |
| CN212350880U (en) | Intelligent fixing device for automatic welding equipment | |
| CN215137806U (en) | Welding fume treatment equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |